Table Of Contents - Blue Giant BLUE GENIUS SERIES Installation & Owner's Manual

1. ABOUT THE A-SERIES HYDRAULIC DOCK LEVELER with BLUE GENIUS
1.1 Owner's Purchase Record......................................................................................................................................
2. INTRODUCTION .........................................................................................................................................................
2.1 Warranty Information.............................................................................................................................................
2.1 Exclusion of Liability..............................................................................................................................................
2.2 Manufacturer's Note..............................................................................................................................................
3. OPERATOR'S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION................................................................
3.1 Operational Safety Warnings................................................................................................................................
4. LOCKOUT / TAGOUT PROCEDURE AND RULES.....................................................................................................
5. STANDALONE DOCK ARRANGEMENT ....................................................................................................................
6. WELD INSTALLATION PICTORIAL.............................................................................................................................
7. DOCK LEVELER INSTALLATION INSTRUCTIONS...................................................................................................
7.1 Installation Inspection.............................................................................................................................................
8. ELECTRICAL AND HYDRAULIC INSTALLATION......................................................................................................
8.7 Electrical and Hydraulic Dock Installation..............................................................................................................
8.2 Final Inspection.....................................................................................................................................................
9. CONTROL STATION OPERATION..............................................................................................................................
10. OPERATING INSTRUCTIONS.....................................................................................................................................
10.1 Functional Description.......................................................................................................................................... 11
10.2 Stop Button Function............................................................................................................................................ 11
10.3 Deploying the Dock (Deck Button Only- Method 1) ...........................................................................................
10.4 Deploying the Dock (Deck Button and Lip Button- Method 2).............................................................................
10.5 Storing the Dock Leveler.....................................................................................................................................
10.6 Below Level / End Loading..................................................................................................................................
10.7 Returning to Normal Lip on Load Bed Operation................................................................................................
10.8 Auto-Return Functional Description......................................................................................................................
10.9 Auto-Return Activate / Deactivate.........................................................................................................................
11. MAINTENANCE............................................................................................................................................................
11.1 Planned Maintenance..........................................................................................................................................
11.2 Operator Daily Inspection....................................................................................................................................
11.3 Routine Servicing and Maintenace......................................................................................................................
11.4 Planned Maintenance Intervals ...........................................................................................................................
11.5 Maintenance Sequence.......................................................................................................................................
11.6 Recommended Hydraulic Fluids..........................................................................................................................
11.7 PM Checklist........................................................................................................................................................
12. HYDRAULIC CYLINDERS...........................................................................................................................................
12.1 Hydraulic Deck Lifting Cylinder............................................................................................................................
12.2 Hydraulic Lip Extension Cylinder.........................................................................................................................
13. VELOCITY FUSE- FALL SAFE....................................................................................................................................
14. LEVELER HYDRAULIC HOSES..................................................................................................................................
14.1 Deck Lifting Cylinder Hose- All Capacity.............................................................................................................
14.2 Lip Extension Cylinder- Hose All Capacity...........................................................................................................
15. SAFETY SIDE SKIRTS.................................................................................................................................................
16. SAFETY STRUT ASSEMBLY......................................................................................................................................
17. DOCK POWER PACK ASSEMBLY..............................................................................................................................
18. GENERAL PARTS.......................................................................................................................................................
18.1 Molded Rubber Bumpers....................................................................................................................................
18.2 Face Plates for Molded Rubber Bumpers...........................................................................................................
18.3 Laminated Bumpers............................................................................................................................................
18.4 Face Plates for Laminated Bumpers ..................................................................................................................
18.5 Flood Light..........................................................................................................................................................
19. DOCK LEVELER TROUBLESHOOTING....................................................................................................................
20. CONTROL STATION TROUBLESHOOTING...............................................................................................................

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