Electrical And Hydraulic Installation; Electrical And Hydraulic Dock Installation; Final Inspection - Blue Giant BLUE GENIUS SERIES Installation & Owner's Manual

8.
DO NOT WIRE HIGH AND LOW VOLTAGES IN THE SAME CONDUIT. High voltage range is 115V and up. Lower
voltages include the communication and solenoid wiring as well as the I/O.
During installation, place adequate barriers to prevent vehicle traffic from entering the work area, and follow proper
lockout / tagout procedures.
8.1

Electrical and Hydraulic Dock Installation

1. Securely mount the exterior traffic lights (optional) and signs
on the exterior wall adjacent to the doorway (on the driver's
side), at approximately 8 feet (2438mm) above floor level.
2. Drill one hole through the wall to the outside for the L.E.D
communication lights cable. Run cable through to the control
box. Install cable gland, run cable through, and tighten it.
3. Run one 1/2" I.D. conduit from control station to the dock
junction box for the control cable.
4. Run one 1/2" I.D. conduit from the control station to the dock's
power pack motor junction box.
5. Complete the electrical hookup between the exterior traffic
lights (optional) and control panel.
For a pictorial of this installation procedure, see Section
5.
Figure 1: Blue Genius TM
6 5/32"
8 3/32"
1 9/32"
5"
A-SERIES HYDRAULIC DOCK LEVELER WITH BLUE GENIUS™ CONTROLS

ELECTRICAL AND HYDRAULIC INSTALLATION

control station dimensions and conduit install area.
11 29/32" 12 17/32"
CONDUIT INSTALL
AREA
1 1/2"
1 1/2"
NOTE:
INSTALL HIGH POWER CONDUIT
FROM BOTTOM OF PANEL.

8.2
1. Check all hydraulic connections for leaks and tighten as
required.
2. Check that all electrical and hydraulic conduits, hoses, and
wires are mechanically protected against damage and are
adequately secured.
3. Return all wiring diagrams to the Blue Genius™ Control
Panel.
4. Mount warning placard next to the Blue Genius™ Control
Panel.
5. Leave these instructions near the dock leveler for easy
future access.
1/4"
1 13/16"
5 1/2"
5 27/32"
9

Final Inspection