Related Manuals for Optoma EW610ST
Summary of Contents for Optoma EW610ST
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Page 1: Service Manual
SERVICE MANUAL EW610ST/EX610ST/EW605ST/EX605ST Date Revise Version Description 2010.7.15 V1.0 Initial Issue 2010.10.6 V2.0 Add EW605ST/EX605ST Copyright Oct. 2010. All Rights Reserved Prepared: Check: Approved: Neil... - Page 2 Preface This manual is applied to EW610ST/EX610ST/EW605ST/EX605ST projection system.The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them.
- Page 3 EW610ST/EX610ST/EW605ST/EX605ST Comparison List Parts EW610ST EX610ST EW605ST EX605ST Engine Module 70.8JA17GR01 70.8JB06GR01 70.8JA17GR01 70.8JB06GR01 Rear Cover Module 70.8JA18GR01 70.8JB07GR01 70.8JA22GR01 70.8JB09GR01 ROD Module 70.8JA21GR01 70.8JB08GR01 70.8JA21GR01 70.8JB08GR01 48.8EJ01G001 48.8CQ01G003 48.8EJ01G001 48.8CQ01G003 Main BD 80.8JA01G001 80.8JB01G001 80.8JA01G011 80.8JB01G011 Audio Daughter BD 80.8GL06G001...
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Page 4: Table Of Contents
Disassemble DMD Board Rod Adjustment Re-write Lamp Usage Hour Chapter 3 Troubleshooting LED Lighting Message For Projector Main Procedure Chapter 4 Function Test & Alignment Procedure Service Mode Instruction Factory Fan RPM Reset Keystone Calibration Test Condition Test Inspection Procedure EW610ST/EX610ST/EW605ST/EX605ST Confidential... - Page 5 Section 2: PIC FW Upgrade (RS-232) Equipment Needed PIC Firmware Upgrade Procedure Section 3: Network FW Upgrade Procedure Equipment Needed Network FW Upgrade Procedure Chapter 6 EDID Upgrade EDID Upgrade Procedure Appendix A Exploded Image Appendix B Serial Number Definition PCBA Code Definition EW610ST/EX610ST/EW605ST/EX605ST Confidential...
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Page 6: Chapter 1 Introduction
ECO Mode: ● 4000 Hours Typical @ 190W, 50% Survival Rate ● 230W Lamp (Osram E20.8) Lamp ● 0.65” WXGA, S450, Dark Chip 3(EW610ST/EW605ST) DMD Chip&Number of 0.55” XGA, S450, Dark Chip 3(EX610ST/EX605ST) active dots ● Number of active dots:1280x800 (EW610ST/EW605ST) - Page 7 48.10 48.10 SVGA 800x600 46.90 46.90 800x600 832x624 1024x768 48.40 48.40 1024x768 56.50 56.50 1024x768 60.00 60.00 1024x768 1152x870 WXGA 1280x800 49.68 49.64 SXGA 1280x1024 63.98 63.98 UXGA 1600x1200 75.00 75.00 WSXGA+(*) 1680x1050 65.00 65.00 1280x720 45.00 45.00 Confidential EW610ST/EX610ST/EW605ST/EX605ST...
- Page 8 MAC 19” 1024X768 60.24 1152X870 75.06 68.68 MAC G4 640X480 31.35 i MAC DV 1024X768 60.00 i MAC DV 1152X870 68.49 Note: If the Computer Compatibility supportive signal is different from User’s Manual, please refer to User’s Manual. Confidential EW610ST/EX610ST/EW605ST/EX605ST...
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Page 9: Disassembly Process
* Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the main board, you have to record the lamp usage hour. - Some related contents please refer to common SM chapter 2. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 10: Disassemble Front Cover Module
1. Unscrew 2 screws (as red circle) from bottom cover. 2. Unscrew 2 screws (as blue circle) from rear cover to disassemble top cover module. Note:When you disassemble the top cover, please pay attention to the tenons(as yellow square). EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 11: Disassemble Rear Cover Module
2. Unscrew 1 screw(as green circle) from main board. 3. Unscrew 6 hex screws (as blue circle) from rear Cover . 4. Disassembled rear cover module. 2-2-4 Disassemble Main Board 1.Please refer to the below table details of each connector on Main Board. EW610ST/EX610ST/EW605ST/EX605ST Confidential... - Page 12 Compose of Red/White/Black Wire (3 pin) and black wire tube E&F Speaker Compose of Red/Black Wire (2 pin) Black wire tube (5 pin) Lamp Note:There is only one speaker for EW605ST&EX605ST,the corresponding item is “F”. EW610ST/EX610ST/EW605ST/EX605ST Confidential...
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Page 13: Disassemble Photo Sensor And Photo Sensor Holder
Photo Sensor Board and Photo Sensor holder from the Color Wheel Module. Note: - Avoid touching the glass parts of the color wheel. 2-2-6 Disassemble DMD Board After replacing DMD board,please paste the EMI mylar as picture show. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 14: Rod Adjustment
- It should not have any abnormal color at the rim of the image by estimating through the eyes. Note: - To avoid over adjusting the rod. - After the operation, please use the glue to fix the screws. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 15: Re-Write Lamp Usage Hour
- Use “Up” or “Down” key to select "Projection Hours”. - Use “Left” or “Right” key to re-write the projection hours. 5. Choose “Exit”, press “Enter” to exit service mode. Note: Left key = decrease lamp hour Right key=increase lamp hour EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 16: Chapter 3 Troubleshooting
3-1 LED Lighting Message For Projector Power LED Message TEMP LAMP Green Amber (Red) (Red) Standby State (Input power code) Power on(Warming) Flashing Lamp lighting Power off (Cooling) Flashing Error (Over Temp.) Flashing Error (Fan fail) Flashing Flashing Error (Lamp fail) Flashing EW610ST/EX610ST/EW60�ST/EX60�ST /EW60�ST/EX60�ST Confidential... -
Page 17: Main Procedure
PC can support 3D format. 3D Image Abnor- - Ensure your standing distance is less than 6m from screen. - Ensure the 3D function is on and execute “3D sync invert” in OSD menu. - Check main board. EW610ST/EX610ST/EW60�ST/EX60�ST Confidential... - Page 18 (3) The message "Enter New Security Code" appears. Input a 4-digits code (letters and/or numbers) that you define. (4) To confirm, key in the password again. The "Security Code change successfully" appear on the screen. Forget Projector Password EW610ST/EX610ST/EW60�ST/EX60�ST Confidential...
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Page 19: Function Test & Alignment Procedure
2. After several minutes, you can check the fan RPM as red circle a. Please get into Service Mode. b. Select “Fan menu”, then press “Enter”, Fan detail information will be shown. Note: If the factory fan Value don’t show in service mode,please repeat the step 1,2 again. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 20: Keystone Calibration
4. If you want to check the keystone function,please press "menu" on keypad,select "Auto keystone on'',then lift up the projector to an angle about 12° of horizontal position, after about 3 seconds , then keystone can be automatically adjusted. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 21: Test Condition
Blue 60 pattern (diameter <1/2 inch) A+B≤2 Bright blemish (Dirty) Gray 10 pattern (diameter <1/2 inch) Bright dots on frame Gray 10 pattern ≤1 For EW610ST/EW605ST Order Symptom Pattern Criteria Bright pixel ( dots) Gray 10 pattern A+B=0 Dark pixel(dots) White pattern A+B≤7... -
Page 22: Pc Mode
Factory Fan RPM Reset 4-6 PC MODE Note:EW610ST/EW605ST, the native resolution of test signal is 1280x800@60HZ. EX610ST/EX605ST, the native resolution of test signal is 1024x768@60HZ. We take EW610ST for example here. The other contents please refer to common service manual 4-6 PC MODE. - Page 23 - White pattern - Adjacent dark pixel. White pattern Criteria - The number of the dead pixels should be less or equal to 7 pixels. - Adjacent pixel with each other is unacceptable. Note: The defect criteria follows TI specification. EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 24 - Test signal: 1280x800 @60Hz - Test Pattern: Blue 60 Inspection item - Dark blemish check Criteria - The dark blemish should be less or equal to 4 under blue 60 pattern. - Ref. Defect specification table Blue 60 EW610ST/EX610ST/EW605ST/EX605ST Confidential...
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Page 25: Calibration
ADC Calibration Procedure - Test equipment: video generator - Once Main Board is changed, PC calibration should be done as well. (1) Test signal: analog 1280x800@60Hz (for EW610ST/EW605ST) analog 1024x768@60Hz (for EX610ST/EX605ST) (2) Test Pattern: White/Black White/Black - Note: (1) Calibration pattern should be in full screen mode. -
Page 26: Engine Adjustment
4-8 Engine Adjustment Note: - This step must be done only when engine is changed. Procedure - Test equipment: video generator. - Test signal:analog 1280x800@60Hz (EW610ST/EW605ST) analog 1024x768@60Hz (EX610ST/EX605ST) Focus Pole - Test Pattern: Full Screen - Test distance: 98cm... -
Page 27: Optical Performance
- Please get into OSD menu, select “Image AI off ” under “Image”,then select “Lamp Setting” under “Options”, press “Enter” button, then select “Bright” mode. - Test equipment: video generator. - Test signal: analog1280x800@60Hz (EW610ST/EW605ST) analog 1024x768@60Hz (EX610ST/EX605ST) 2. Brightness Criteria: 900 ANSI Lumens 3. Contrast Criteria: 1600:1 4. -
Page 28: Network Function Test
4-11 Network Function Test Note:EW605ST&EX605ST do not have Lan Board,so the Network Function Test is only for EW610ST&EX610ST. 1. Write Down Projector IP (1) Turn on the Projector, then press "Menu" button to get into OSD Mode. - Use "right" button to select "SETUP". - Page 29 Subnet mask to 255.255.255.0. Note: - The HOST ID (192.168.0.XXX) of PC IP address must be different from the projector IP address written down in step 1 of 4-11. (4) Click "OK". (5) Click "Close" to quit the setting screen. EW610ST/EX610ST/EW605ST/EX605ST Confidential 4-11...
- Page 30 (3) Visit the IP address: "http://192.168.0.100/". - Key in "User Name: Administrator" and "Password: administrator", click "Login" to get into Projector Web Server. (4) Projector information will be shown on the screen. - Please check whether each item's function is OK. EW610ST/EX610ST/EW605ST/EX605ST Confidential 4-12...
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Page 31: Firmware Upgrade
Note1: we will show the hot key of service mode and how to check FW version,the other contents please refer to common service manual 5-1 . Note2: During FW upgrade procedure,please select "32KB" in "Skip Boot Loader Area". EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 32: Get Into Fw Mode
“Lamp“ LED light on (as red circle). 5-1-3 Check FW version 1.Restart the unit and get into the Service Mode(Press Power --> Left --> Left --> Menu). 2.The firmware version will be shown as red circle on the screen. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 33: Section 2: Pic Fw Upgrade (Rs-232)
Section 2: PIC FW Upgrade (RS-232) 5-2-1 Equipment Needed Software and Hardware : - EW610ST_Pic_FW.hex - Power Cord (42.50115G001) - RS232 Cable(DSUB(F)9-DIN(M)3) (42.83618G001) Note: The FW upgrade procedure for EX610ST/EW605ST/EX605ST is the same as EW610ST, we take EW610ST as an example here. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 34: Pic Firmware Upgrade Procedure
- �old the "Menu" button consistently and then plug in the power cable, Until lamp LED flashes orange,temp LED and power LED lights orange, then loosen the "Menu" button. 2. Execute the �PICGA002 Downloader�file. Execute the �PICGA002 Downloader�file. EW610ST/EX610ST/EW605ST/EX605ST Confidential... - Page 35 3. Select the COM Port which you are using. 4.Select "19200". 5.Click "LOAD" to search the PIC FW file. 6.Click "SEND". EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 36 8.The Firmware upgrade procedure will run automatically. 9.Click "OK",then close the window. 10.Restart the unit and get into the Service Mode(Press Power --> Left --> Left --> Menu). The firmware version will be shown as red circle on the screen. EW610ST/EX610ST/EW605ST/EX605ST Confidential...
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Page 37: Section 3: Network Fw Upgrade Procedure
5-3-1 Equipment Needed Software : - Network firmware file (*.bin) Hardware : - Projector - Power Cord (42.50115G001) - LAN Cable - PC Note:EW605ST&EX605ST do not have Lan Board,so the Network FW Upgrade Procedure is only for EW610ST&EX610ST. EW610ST/EX610ST/EW605ST/EX605ST Confidential... -
Page 38: Network Fw Upgrade Procedure
(2). Click �Continue�. (3). �Firmware Update� image will appear on the screen. - Click �Browse� button to select the Network FW file (*.bin) which you saved. - Click �Open�. - Click �Update� to start updating. (4). Firmware upgrade procedure. EW610ST/EX610ST/EW605ST/EX605ST Confidential... - Page 39 (5). Click �Re Login�. (6). Firmware upgrade procedure complete. - Choose Firmware update and the Network FW version will appear. EW610ST/EX610ST/EW605ST/EX605ST Confidential...
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Page 40: Edid Upgrade
Chapter 6 EDID Upgrade 6-1 EDID Upgrade Procedure - The upgrade procedure for VGA and HDMI ports please refer to common service manual chapter 6. EW610ST/EX610ST/EW60�ST/EX60�ST /EW60�ST/EX60�ST Confidential... -
Page 41: Appendix A Exploded Image
Appendix A (Exploded Image) Note: This chapter is only designed to show the exploded image of the projector. For updated part numbers, please refer to RSPL report. EW610ST/EX610ST/EW605ST/EX605ST Confidential... - Page 42 85.1A323G060 SCREW PAN MECH M3*6 BLACK EzPro 500 GREEN 85.1D1G030 SCREW PAN MECH M2*3 Ni(W/WSHER Φ5.0) 51.8GL03H001 FRONT COVER PC GII for YM37L LAMP MODULE FOR PROJECTOR EW610ST/ SP.8JA01GC01 EX610ST 70.8JA06G001 ASSY LAMP MODULE EW610ST 51.8GL05H001 LAMP COVER PC GII 70.8JA10G001...
- Page 43 Assy Engine Module EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 44 61.8CP16H001 STEP SCREW FOR DMD M2.6*16.2mm X1161 70.8EG18G001 ASSY RELAY MODULE HD20 70.8EF32G001 ASSY ENGINE BOTTOM COVER Z15II 70.8JA21GR01 ASSY ROD MODULE FOR EW610ST(SERVICE) 70.8JA02G001 ASSY ROD MODULE EW610ST 61.8FF0G001 ROD SPRING FOR EW536 61.8FF01G001 ROD COVER FOR EW536 23.8AH20G012 YO CONDENSER 2 FOR A15W 61.8EF03G001...
- Page 45 SCREW PAN MECH M2.6*6 Ni NYLOK 85.3A126G060 NEW SCREW M=2.6 D=2.48-2.58 L=6.0 2.0MM 51.81540G001 TAPE 3M J350 17*60mm 51.81542G001 TAPE 3M J350 17*15mm 41.85Y01G001 EMI GASKET W12*H12*L27 85.1A526G050 SCREW PAN MECH M2.6*5 Ni NYLOK 80.87Y04G001 PCBA PHOTO SENSOR BOARD FOR PD7280 EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 46 Assy Rear Cover Module Parts Item Description Supply ASSY IO COVER MODULE FOR 70.8JA18GR01 EW610ST(SERVICE) 75.8JA01G001 BUY ASSY BACK COVER EW610ST SPEAKER 5W 8-OHM EW610ST 49.8EF01G002 (For EW610ST&EX610ST) SPEAKER 8ohm 2W Φ16 EP752 G201 49.87K01G201 (For EW605ST&EX605ST) 51.8AY42G001 MYLAR FOR BACK COVER 7609WU 51.8GL1G003...
- Page 47 Assy Top Cover Module EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 48 SCREW PAN MECH M3*5 Ni 75.8GL08G001 BUY ASSY ZOOM RING CLAMP S300W 51.8GL06H001 ZOOM RING PC GII 75.8HG01G011 BUY ASSY TOP COVER EW610ST 51.8JA03G001 KEYPAD MYLAR FOR EW610ST 80.8HG03G001 PCBA KEYPAD BD FOR BX286-SD PROJECTOR 75.8HG02G011 BUY ASSY KEY BUTTON EW610ST 41.85A06G001...
- Page 49 Assy Lamp Module EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 50 Parts Item Description Supply ASSY LAMP COVRE MODULE FOR 70.8JA20GR01 EW610ST(SERVICE) 51.8GL10H001 LAMP CLAMP TOP P1266 61.80L06G001 UVIR SPRING PLATE SUS301 80L LAMP CHANGER HANDLE SUS304 1.6d DP725 61.86808G00 FOR CPC 85.0A126G040 SCREW DOUBLE FLAT MECH M2.6*4Ni 85.1A126G040 SCREW PAN MECH M2.6*4 Ni 61.00061G001...
- Page 51 Assy Main Board Module EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 52 BUY ASSY M/B TOP SHIELDING S300W PCBA AUDIO DAUGHTER BD FOR GENERIC II 80.8GL06G001 (For EW610ST&EX610ST) 61.00069G001 HEX SCREW L=16 M3 Cu 2300MPX PCBA LAN MODULE BOARD FOR EW610ST 80.8JA08G001 [PROJECTOR](For EW610ST&EX610ST) 85.1A322G030 SCREW PAN MECH M2*3 BLACK GREEN 80.8JA01G001 PCBA MAIN BD FOR EW610ST [PROJECTOR] 61.000B1G001...
- Page 53 Assy Bottom Cover Module EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 54 HEX SCREW L=26.5 M3-M3 Cu 61.0009G001 SCREW PAN MECH M3*5*D8 Ni ASSY OSRAM LAMPDRIVER MODULE FOR 70.8JA19GR01 EW610ST(SERVICE) 70.8JA08G001 ASSY LAMP DRIVER MODULE EW610ST ASSY MATRITEK LVPS FOR EH1020 12V/6A(AC 75.8FC01GP01 INLET) 75.8GL06G011 BUY ASSY BOTTOM COVER EW610ST 85.1A123G050 SCREW PAN MECH M3*5 Ni SCREW PAN MECH M4*5 COLOR W/TOOTH 85.1C224G051...
- Page 55 EW610ST/EX610ST/EW605ST/EX605ST Confidential...
- Page 56 51.8613G00 OPTOMA 42.50115G001 CABLE POWER CORD 1.8M SP30+IS14 US 42.00200G005 CABLE VGA 15P 1.8M BLK EP739 SP.80N06GC0 CABLE VGA 15P 1.8M BLK EP739 OPTOMA REMOTE CONTROL OF EW535ST/EX545ST 45.8JA01G001 WITHOUT LASER (3D) CABLE POWER CORD 1830mm SP30+IS14;BC- SP.80N03GC01 PUPIXY01 51.0000AG011 PACKING TAPE 72MM FOR OPTOMA 51.00187G001...
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Page 57: Serial Number Definition I
= 15) AAAAA = not-defined C = Manufacture factory (CPC) 0001 = Serial Code EX: Q8JA015AAAAAC0001 This label "Q8JA015AAAAAC0001" represents the serial number for EW610ST. It is produced at CPC on fifteenth of 2010. Its serial code is 0001. EW610ST/EX610ST Confidential... -
Page 58: Pcba Code Definition
II. PCBA Code Definition PCBA Code for Projector XXXXXXXXXX EEEE Vendor Code Revision Date Code EW610ST/EX610ST Confidential...