SERVICE MANUAL Model Name : EP780 Prepared by SI : ________________________________________ Prepared by TSE : ________________________________________ Checked by : ________________________________________ Approved by : ________________________________________ Date Version Description 2006/9/29 V1.0 Initial Issue 2006/12/6 V2.0 modify “Chapter 5 Fireware Upgrade” Copyright Sep, 2006. All Rights Reserved...
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Preface This manual is applied to EP780 professional video scaler and color management system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products.
- Lamp power supply shut off actomatically when door open Power supply - Inpu 100-240V, 50/60H Power Consumption - Normal operation: 385W+/-10%@110V AC - Standby mode: < 12W Input signal spec. PC Signal - Hsync Frequency 31 ~ 91.1kHz - Vsync Frequency 43 ~ 85 Hz Confidential EP780...
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- can’t support the 5:4 & 2.35:1 ratio) LED indicator Power LED - Red : Standby (Projector off) - Green : Normal (Projector on) - Flash Green : Warm up (Go to Normal mode) - Flash Red : Cooling down (Go to Standby mode) Confidential EP780...
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Mac DV 1024x768 i Mac DV 1152x870 68.49 i Mac DV 1280x960 Digital Compatibility Resolution V-Sync [Hz] H-Sync [KHz] 640x350 31.5 640x350 37.9 640x400 37.9 640x480 31.5 640x480 37.9 640x480 37.5 640x480 43.3 720x400 31.5 720x400 37.9 800x600 48.1 Confidential EP780...
2-2 Disassemble Lamp Module and Elevator Foot Procedure Photo Unscrew two screws to remove Lamp Cover. Lamp Cover Unscrew three screws to remove Lamp Module. Lamp Module Confidential EP780...
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Procedure Photo (1) Unscrew two screws to detach Elevator Foot from Bottom Housing. (2) Lift it and then unscrew the screw. Elevator Foot Confidential EP780...
2-3 Disassemble Top Cover, Front Cover, IR Sensor Module, and Keypad Board Procedure Photo Unscrew eight screws and then turn unit to the top side. Loose Front Cover from Top Cover. Confidential EP780...
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Procedure Photo Disconnect three connec- tors to remove Top Cover. Confidential EP780...
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Procedure Photo Unscrew two screws and tear off the tape from Front Cover to remove the IR Sensor Module. IR Sensor Module Unscrew three screws and disconnect the wire to remove the Keypad Board, Keypad Button and FFC. Confidential EP780...
2-4 Disassemble Main Board Module, Thermal Switch, and LVPS Module Procedure Photo Disconnect eleven connectors and unscrew seven screws from Main Board Module. Unscrew eight hex screws from Bottom Cover. Remove Main Board Module. Confidential EP780...
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Procedure Photo Unscrew one screw to remove Thermal Switch. Thermal Switch Confidential EP780...
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Procedure Photo Pull up the LVPS Module and disconnect the connector. (1)Unscrew one screw. (2)Unscrew four screws to remove the Rear Cover. Confidential EP780...
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Procedure Photo (3)Disconnect two connectors. Unscrew the screw to remove EMI Ground Plate and separate the wire. LVPS EMI Ground Plate Confidential EP780 2-0...
Module, Lamp Driver Module, and Axial Fan Module Procedure Photo Unscrew three screws to separate Fan Guider Module and Wind Tunnel Module from Bottom Housing. Unscrew two screws from Wind Tunnel Module to remove Fan Guider Module. Fan Guider Module Wind Tunnel Module Confidential EP780 2-...
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Procedure Photo Unscrew five screws to remove Lamp Driver Module. Separate three connectors from Lamp Driver Module. Confidential EP780 2-2...
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Procedure Photo Unscrew two screws to remove Axial Fan Module. Axial Fan Module Unscrew four screws to separate Fan Hoder Bracket and Axial Fan. Axial Fan Module Fan Hoder Bracket Confidential EP780 2-...
2-6 Disassemble Color Wheel Module, Optical Engine Module, and Blower Fan Procedure Photo Unscrew one screw to remove Color Wheel Module. Color Wheel Module Unscrew one screw to separate Color Wheel and Photo Sensor Module. Confidential EP780 2-...
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Procedure Photo Unscrew two screws to remove Blower Fan. Confidential EP780 2-5...
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Procedure Photo Unscrew four screws to remove Engine Module from Bottom Housing. Confidential EP780 2-...
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Procedure Photo Unscrew four screws to remove DMD Heat sink. DMD Heat sink Confidential EP780 2-7...
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Procedure Photo Unscrew four screws to remove Bracket Plate, Insulation Mylar, DMD Board and DMD Chip. DMD Chip DMD Board Insulation Mylar Bracket Plate Confidential EP780 2-8...
- Check Color Wheel - Check Fan Module Line Bar / Line - Sometimes it’s because of the DMD Chip and the DMD Board did Defect not assemble properly - Check DMD Board - Check DMD Chip - Check Main Board Confidential EP780...
- If there are shadows at “Left” & “Right” side of the screen, adjust “Screw 1” to adjust ROD position. - If there are shadows at “TOP” & “Bottom” side of the screen, adjust “Screw 2” to adjust ROD position. - “Screw 1” should be adjusted first, and then “Screw 2”. Confidential EP780...
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- Do “Reset” of the OSD Menu - Check Main Board - Check DMD Board Forgetting Pass- - Press “Enter” and “ “ arrow at the same time to enter Service Mode. word (administra- You can find the Security Code is password. tor Password) Confidential EP780...
1. Please enter the servcie mode, 2. Choose “ Information and Reset “ item. 3. Choose “Factory Reset” then choose “Yes” and press “Enter” to see if it works. EP780 Confidential...
The text in the - Test Signal : corner should be 1024x768@60Hz clear after adjust - Test Pattern : Full Screen the focus ring. - Adjust the center clearly; meanwhile, one slightly vague corner in the im age is allowed. Confidential EP780...
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1024x768@60Hz 60%.(Minimum) - Test Pattern : Full White Pattern & Full Black Pattern - Please check and ensure the unit is under the spec. - Please check and see if it’s in normal conid- tion. EP780 Confidential...
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- Video Calibration - Test Signal : 480P@60Hz - Test Pattern : SMPTE bar - ADC Calibration (PC Calibration) - Test Signal:1024x768@60Hz - Test Pattern : White (Top) Black (Bottom) Note: 1. Calibration Pattern should be in Full Screen Mode. Confidential EP780...
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Blue 60 pattern. Net- When network - Plug in the network , check work link correctly, the LED. hard- the LED in net- ware work card will change to green from flash yellow . EP780 Confidential...
Click “Next” button. Next 1. Reading the “License Agreement” rules. 2. Choose “I accept and agree to be bound by all the terms and conditions of this License Agreement” icon. 3. Click “Next” button. Next Click “Next” button. EP780 Confidential...
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Step Procedure Photo Next 1. Choose “All” icon. 2. Click “Next” button. Next Click “Next” button. Process- The program is execut- ing “Initializing” status. Confidential EP780...
Temp Led is red. Execute Execute the C:\Program Program files\DLP Composer\ usbupdate.cmd (Note: The “DLP Com- poser” program must be closed first.) Type any Press any key to contin- key to ue. Then, wait for about continue 1 minute. EP780 Confidential...
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“System Properties” window. 3. Choose “Hardware” and then click “Device Manager”. Ensure Click “Jungo” to ensure Device Manager “DDP3020” “DDP3020” and “Win- & “Win- driver” are properly Driver” are installed. If not, repeart properly Step 1~5. installed Confidential EP780...
2. The library path located in the default installation directory is C:\Program Files\ DLP Composer Lite If not, press “Browse” to select the right path. 1. Select “Edit\Prefer ences\Communi cations” and choose “USB”. 2. Click “OK”. Vendor: 0x451 Product: 0x2000 EP780 Confidential...
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Step Procedure Photo 1. Choose “Flash Loader” 2. Click “Browse” to search the firmware file. (EP780) 3. Select the item “Skip Boot Loader Area”. 4. Select 64KB. 5. Click “Reset Bus” to erase the flash memory. Note: If the error mes- sage “cannot open USB...
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2. Unplug USB Cable and Power Cord. Re-plug in Power Cable. Check Restart the unit and Firmware enter the Service Mode to check the Firmware Version. (For entering Service Mode, please refer to Chapter 4 Function Test and Alignment Proce- dure.) EP780 Confidential...
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The information is stored in the display and is used to communicate with the system through a Display Data Channel (DDC ), which sites between the display device and the PC graphics adapter. The system uses this information for configuration purposes, so the EP780 and system can work together.
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Item Photo Item Photo RS-232 EP780 Cable Projector (F to M) Cable EDID Fixture Cable Power Power Adapter Cord Confidential EP780...
1. Connect P1 of all ports Fixture with Com Port of PC/Laptop by RS232 Cable. 2. Connect P2 of Fixture with VGA -1 port of EP780 by VGA Cable. 3. Plug Power VGA-1 Adapter to Fixture VGA-2 and Power Cord.
Note: X: A means Ameri- can version E means Europe version Y: version Process 1. Key in the Serial Number into the Barcode blank space. 2. In “Write Source Select” item, select “Analog”. 2. Click “Program” button. Confidential EP780...
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1. “Please change the cable to Ana- log” will be shown on the screen. 2. Please press “Ok” button. Finish When EP780 Ana- log program is finish, the “Ok” message will appear on the screen. Check 1. Make sure to check “Analog”...
Port of PC/Laptop by RS232 Cable. 3. Connect P3 of Fixture by DVI cable for standby. 4. Plug Power Adapter to Fixture and Power Cord. DVI port 5. Plug Power Cord to EP780 unit. Note: Confirm JP3 is “Close” status. Confidential EP780...
Note: X: A means Ameri- can version E means Europe version Y: version Process 1. Key in the Serial Number into the Barcode blank space. 2. In “Write Source Select” item, select “Digital”. 2. Click “Program” button. Confidential EP780...
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1. “Please change the cable to Digi- tal” will be shown on the screen. 2. Please press “Ok” button. Finish When EP780 Digital program is finish, the “Ok” message will appear on the screen. Check 1. Make sure to check “Digital” in Read item.
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ASSY AXIAL FAN 92*25 MODULE EP780 Item Part NO Description 49.83C04G001 SUNON 9225 AXIAL FAN/KDE1209PTBX 52.89602G001 FAN 92*25 STEAMTIGHT RUBBER EP771 52.L1308G002 FAN 9225 RUBBER BOTTOM H76/PD726 52.L1309G001 FAN 9225 RUBBER TOP H76/PD726 61.86633G001 PANAFLO 92*25 AL FOIL H76/PD726 61.89607G001 FAN 9225 HOLDER BRACKET AL 0.8t EP759...
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ASSY BACK COVER MODULE EP780 Confidential EP780...
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EMI GASKET CONDUCTIVE SPONGE 51.89641G001 SPEAKER LIGHTCUT FORMAX EP771 52.89608G001 SPEAKER SPONGE 52.89617G001 IO COVER SPONGE EP771 61.89629G001 MESH FOR BACK COVER EP771 61.89634G001 HEX SPACER M3 H=23 L=6 75.85Y01G001 BUY ASSY BACK COVER EP771 85.1A123G060 SCREW PAN MECH M3*6 NI EP780 Confidential...
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ASSY ENGINE MODULE EP780 Item Part NO Description 41.85A15G001 EMI 8*55 41.89601G001 EMI GASKET FRONT TO ENGINE EP771 61.89646G001 EMI BRASS-SHEET FOR ENGINE EP771 70.85Y15G001 ASSY OPTICAL ENGINE MODULE EP771 70.85Y16G001 ASSY ENGINE BASE MODULE EP771 85.1A126G080 SCREW PAN MECH M2.6*8 NI...
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ASSY TOP COVER MODULE EP780 EP780 Confidential 7-0...
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LED LENS EP771 51.89619G001 IR LENS TOP EP771 51.89635G001 TOP COVER ANTI LIGHT MYLAR EP771 52.89620G001 TOP COVER SMALL SPONGE EP771 80.85Y06G001 PCBA TOP IR BD FOR EP780 80.89606G001 PCBA KEYPAD BOARD EP759 85.1D122G030 SCREW PAN MECH M2*3 NI(W/WSHER) Confidential EP780 7-...
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ASSY FRONT COVER MODULE EP780 Item Part NO Description 51.81541G001 TAPE 3M J350 17*30mm 51.89636G002 FRONT COVER ANTI LIGHT MYLAR EP771 52.81Y04G001 FRONT IR LIGHTCUT CVSBXXB EP771 52.85Y07G002 FRONT COVER INSULATOR RUBBER HT800 AL FOIL FOR EP780 70.85Y11G001 ASSY IR SENSOR MODULE EP771 75.89603G061...
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ASSY IR SENSOR MODULE EP780 Item Part NO Description 51.89617G001 IR LENS FRONT RING EP771 51.89618G001 IR SENSOR HOLDER EP771 80.85Y05G001 PCBA FRONT IR BD FOR EP780 Confidential EP780 7-3...
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ASSY ELEVATOR FOOT RIGHT MODULE EP780 Item Part NO Description 51.89611G001 ELEVATOR BODY NORYL EP771 51.89613G061 ELEVATOR FOOT EP771 52.89604G001 FRONT FOOT RUBBER EP771 61.87220G001 ELEVATOR SPRING 0.D:φ4.5 W.D:φ0.3 L:65mm 85.1A123G080 SCREW PAN MECH M3*8 NI EP780 Confidential 7-4...
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ASSY ELEVATOR FOOT LEFT MODULE EP780 Item Part NO Description 51.89611G001 ELEVATOR BODY NORYL EP771 51.89613G061 ELEVATOR FOOT EP771 52.89604G001 FRONT FOOT RUBBER EP771 61.87220G001 ELEVATOR SPRING 0.D:φ4.5 W.D:φ0.3 L:65mm 85.1A123G080 SCREW PAN MECH M3*8 NI Confidential EP780 7-5...
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ASSY MAIN BOARD MODULE EP780 Item Part NO Description 51.00165G001 SPACER SUPPORT MCA-06 "GREEN" ; PINGOOD 75.83C11G002 NETWORK MODULE 80.85Y01G001 PCBA MAIN BOARD EP780 80.85Y03G001 PCBA IO BOARD EP780 85.1A123G060 SCREW PAN MECH M3*6 NI EP780 Confidential 7-6...
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Item Part NO Description 00.85Y02G001 BARE PCB L:8 1.6mm DMD BOARD EP780 11.009F0G007 CNNT F 203P FOR 720P LGA DMD SOCKET 23.80J01G001 DLP 0.7"XGA ZOOM PROJECTION LENS 48.83N01G001 DMD 0.7 XGA 12° LVDS TYPE A 51.80W46G001 TAPE 3M J350 4*4mm 51.83N35G001...
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ASSY ENGINE BASE MODULE EP780 Confidential EP780 7-9...
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ROD SPRING SUS301 0.25t EP759 70.83N20G001 ASSY ROD MODULE PD726 70.85Y17G001 ASSY COLOR WHEEL 5 SEGMENT MODULE EP771 85.1A126G040 SCREW PAN MECH M2.6*4 NI 85.1A126G080 SCREW PAN MECH M2.6*8 NI 85.1A522G080 SCREW PAN MECH NYLOK M2*8 NI EP780 Confidential 7-0...
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ASSY COLOR WHEEL MODULE EP780 Item Part NO Description 23.85Y19G001 COLOR WHEEL Φ48mm R90/Y30/G80/W86/B74 SLEEVE BEARING CW; YO 52.89606G001 COLOR WHEEL RUBBER EP759/PD726 61.89511G001 COLOR WHEEL SCREW 4100MP " GREEN" 61.89608G001 COLOR WHEEL BRACKET SECC 1.2t EP759/PD726 80.82G06G001 PCBA PHOTO SENSOR BOARD EP719 85.1A126G040...
Model Code (ex: AAAAA = EP780) Serial code (from 0001~) EX : O85YA639AAAAA1001 This label “O85YA639AAAAA1001” represents the whole serial number for EP780 It’s produced on 39s-week of 2006 for universal area and its serial code is 1001. EP780 Confidential...
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