Table Of Contents - Westerbeke 5.0KW BCG-60Hz Service Manual

TABLE OF CONTENTS
Parts Identi'fication ....................................................
2
Testing for Overhaul ...................................................
3
Troubleshooting Chart ...............................................
.4
Generator/Engine Disassembly ..................................
6
Engine Assembly ......................................................... 7
Timing Belt Disassembly ............................................
8
Engine Disassembly
(p.12-p.31) ................................ 12
Service Data/Standards and Limits ..........................
32
Engine Hardware Torques .. .....................................
33a
Special Tools - Engine ..............................................
34
Exhaust Manifoldmeat Exchanger ........................... 35
Coolant Circulating Pump ........................................
36
Raw Water Pump .......................................................
37
Carburetor .................................................................
38
Distributor .................................................................
39
Starter Motor ............................................................
40
Wiring Diagram .........................................................
44
Wiring Schematic ....................................................
.45
Remote Panel Wiring ...............................................
.46
Testing Relays ..........................................................
.47
Testing the Igniter ...................................................
.48
Governor System Components and Operation ........
.49
Panel Wiring Schematic ...........................................
50
Electronic Governor Troubleshooting ......................
51
Electronic Governor
(Models Prior to June 2004) ........ 52
Electronic Governor Troubleshooting ......................
54
Engine Adjustments .................................................. 55
Battery Charge Controller ........................................
58
Specifications 7.0Kw ...............................................
59
Specifications 5.0Kw ...............................................
60
Generator Information ..............................................
61
BC Generator Testing and Troubleshooting .............
62
(p.62-p.72)
Governor Wiring Diagram .........................................
73
Terminal Board Connections ....................................
74
Shore Power Transfer switch ...................................
74
Special Tools-Generator ...........................................
75
Bolt and Nut Tightening Method ..............................
76
Standard Hardware ...................................................
77
Sealants and Lubricants ...........................................
77
Metric Conversion Charts ........................................
78
Index .......................................................................... 81
Engines
&
Generators
1