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Robin EX35 Parts Manual
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Robin EX35 Parts Manual

Ex35 engines
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PARTS
MANUAL
Models
EX35
ENGINES
PUB-EP
Rev. 08/09

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Summary of Contents for Robin EX35

  • Page 1 PARTS MANUAL Models EX35 ENGINES PUB-EP Rev. 08/09...
  • Page 2 Robin America, Inc. 905 Telser Road, Lake Zurich, IL 60047 • Phone: 847-540-7300 • Fax:847-438-5012 e-mail: sales@robinamerica.com • www.subarupower.com © Copyright 2009 Robin America, Inc.

  • Page 3: How To Use This Manual

    HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi...

  • Page 4: Manual Layout

    MANUAL LAYOUT 1. SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).
  • Page 5 GROUP INDEX Group Name Page CRANKCASE GROUP ................6 CRANKSHAFT GROUP ................8 INTAKE and EXHAUST GROUP .............. 10 GOVERNOR GROUP ................14 COOLING and STARTING GROUP ............16 FUEL, LUBRICANT GROUP ..............18 CARBURETOR GROUP ................20 ELECTRIC DEVICE GROUP ..............22 ACCESSORY GROUP ................
  • Page 6 SECTION 1 CRANKCASE GROUP FIG. 100 EX35 - 6 - 08-09...
  • Page 7 Gasket 011-00803-40 Flange Bolt 20B-13001-01 Cylinder Head Cp 20B-15001-03 Gasket, cylinder head 011-01000-40 Flange Bolt 001-04083-50 Flange Bolt 20B-15501-01 Rocker Cover Cp 20B-16001-03 Gasket, rocker cover 031-00600-20 Dowel Pin 011-00600-20 Flange Bolt 20B-99001-07 Gasket Set EX35 - 7 - 08-09...
  • Page 8 SECTION 2 CRANKSHAFT GROUP FIG. 200 EX35 - 8 - 08-09...
  • Page 9 Connecting Rod Bolt 263-23301-33 Piston Pin 20B-23401-H3 Piston 20B-23403-H3 Piston Oversize 0.25mm 20B-23404-H3 Piston Oversize 0.50mm 20B-23501-07 Piston Ring Set 20B-23502-07 Piston Ring Set Oversize 0.25mm 20B-23503-07 Piston Ring Set Oversize 0.50mm 056-52100-20 Clip 20B-24101-03 Balancer Shaft EX35 - 9 - 08-09...
  • Page 10 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 37 35 34 38 EX35 - 10 - 08-09...
  • Page 11 Adjust Screw 017-00500-30 017-00500-30 011-00600-20 Flange Bolt 20B-30101-J2 Muffl er 20B-37001-11 Defl ector Cp 015-00400-60 Tapping screw 20B-34201-11 Muffl er Cover Cp 20B-35201-03 Gasket, muffl er 980-20082-80 Flange Nut 011-00600-10 Flange Bolt 011-00803-20 Flange Bolt EX35 - 11 - 08-09...
  • Page 12 SECTION 3 INTAKE and EXHAUST GROUP FIG. 310 EX35 - 12 - 08-09...
  • Page 13 Fig. 20B-32611-H0 Air Cleaner Ay -200 20B-32630-H8 Cleaner Body -220 20B-32720-H8 Gasket, packing -250 20B-32640-H8 Cover Cp -260 20B-32850-H8 Cap -270 20B-32650-H8 Bolt X85-11001-80 Rubber Pipe, breather 002-38060-00 Flange Nut 001-04061-60 Flange Bolt 20B-32610-H7 Element EX35 - 13 - 08-09...
  • Page 14 SECTION 4 GOVERNOR GROUP FIG. 400 EX35 - 14 - 08-09...
  • Page 15 021-70600-30 Friction Washer 004-31061-80 Screw, panhead 002-27060-00 277-43902-03 Clamp 013-10500-30 Screw and Washer Ay 20B-46001-21 Speed Control Bracket Cp 20B-35903-03 Gasket 3 002-35060-00 Self Lock Nut 267-45101-03 Return Spring 011-00600-20 Flange Bolt 277-96107-03 Label, hi-low EX35 - 15 - 08-09...
  • Page 16 SECTION 5 COOLING and STARTING GROUP FIG. 500 EX35 - 16 - 08-09...
  • Page 17 20B-52702-H1 Baffl e 2, head 279-52711-11 Baffl e 1, case 011-00600-20 Flange Bolt 013-00602-81 Bolt and Washer Ay KU3-11077-01 Float C/U Cp11 Recoil KU3-11076-01 Float C/U Cp10 Electric Start 20B-73102-01 Wire 2 Cp 004-36041-20 Screw and Washer EX35 - 17 - 08-09...
  • Page 18 SECTION 5 COOLING and STARTING GROUP FIG. 520 EX35 - 18 - 08-09...
  • Page 19 20B-50301-00 Recoil Starter Ay 20B-50145-08 Starter Pulley 261-50100-08 Starter Knob 20B-50110-08 Starter Rope 20B-50101-08 Set Screw 161-50150-08 Ratchet Guide 227-50135-08 Return Spring 227-50131-08 Friction Spring 277-50155-08 Spiral Spring 161-50125-08 Ratchet 20B-50120-08 Reel 20B-50150-08 Starter Case EX35 - 19 - 08-09...
  • Page 20 SECTION 6 FUEL, LUBRICATION GROUP FIG. 600 EX35 - 20 - 08-09...
  • Page 21 Ref. Part Number Description Qty Remarks To-From Fig. 20B-60102-01 Fuel Tank Cp 073-20049-80 Label, caution 20E-95101-03 Label, model EX35 X43-04401-42 Fuel Tank Cap Cp X64-13600-10 Fuel Filter X64-20122-00 Fuel Strainer Ay 267-62604-11 Fuel Pipe Cp X85-10614-91 Rubber Pipe X56-11100-60 Hose Clamp...
  • Page 22 SECTION 6 FUEL, LUBRICATION GROUP FIG. 610 EX35 - 22 - 08-09...
  • Page 23 Float Ay 20B-62500-08 Valve Ay, fl oat 20B-62527-18 Choke Shaft 20B-62530-08 Throttle Shaft Ay 20B-62421-08 Slow Jet 20B-62436-08 Main Jet 20B-62542-08 O ring 20B-62550-08 Chamber Cp, fl oat 20B-62354-08 Drain Screw 20B-62357-08 Needle Cp, idle adjust EX35 - 23 - 08-09...
  • Page 24 SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 EX35 - 24 - 08-09...
  • Page 25 065-01401-50 Spark Plug 065-50003-11 Spark Plug Cap 056-60002-50 Clamp 011-00600-10 Flange Bolt 279-76301-51 Oil Sensor 277-75801-03 Shield Plate 013-00602-60 Bolt and Washer Ay 20B-75501-03 Wire, clamp 015-20600-50 Tapping Bolt 214-79006-01 Clamp Cp 011-00600-10 Flange Bolt EX35 - 25 - 08-09...
  • Page 26 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC STARTER FIG. 710 EX35 - 26 - 08-09...
  • Page 27 Armature Ay 209-70521-08 Overrunning Clutch 279-70550-08 Housing Cp 209-70511-08 Bush 209-70505-18 Frame Cp 209-70510-08 Bush 209-70525-08 Lever 279-70515-18 Magnet Switch Cp 234-70555-08 Pinion Stopper 209-70557-18 Snap Ring 209-70558-08 Through Bolt 949-29970-02 209-70560-08 107-70652-08 Spring Washer 211-70584-08 EX35 - 27 - 08-09...
  • Page 28 SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX FIG. 720 EX35 - 28 - 08-09...
  • Page 29 Diode Rectifi er Cp 004-35061-00 Screw and Washer Ay 277-73103-11 Wire 3 Cp 277-73104-01 Wire 4 Cp 056-30000-60 Wire Band 20B-76511-01 Bracket Cp, SEL 056-60002-50 Clamp, SEL 011-00600-20 Flange Bolt 013-50600-10 Bolt and Washer Ay EX35 - 29 - 08-09...
  • Page 30 SECTION 9 ACCESSORY GROUP FIG. 900 EX35 - 30 - 08-09...
  • Page 31 SECTION 9 ACCESSORY GROUP Ref. Part Number Description Qty Remarks To-From Fig. 224-90303-00 Accessory Tool Kit EX35 - 31 - 08-09...
  • Page 32 PRINTED IN THE USA...