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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle...
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IMPORTANT MANUAL INFORMATION EWA10010 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR- CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Adjusting the brake lever free Location of important labels ...1-5 RIDING POINTS ........ 5-1 play ........... 6-20 Starting the engine ......5-1 Adjusting the rear brake light DESCRIPTION ........2-1 Shifting ........... 5-2 switch ........
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Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 210 kg (463 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.
” for a few seconds, and then go off, NOTE: 7. Fuel level warning light “ ” have a Yamaha dealer check the elec- Even if the oil level is sufficient, the trical circuit. EAU11020 warning light may flicker when Turn signal indicator light “...
Yamaha dealer check the self-diagno- for 3.0 seconds. If this occurs, sis system. (See page 3-3 for an expla- have a Yamaha dealer check the nation of the self-diagnosis device.) vehicle. The electrical circuit of the warning light can be checked by turning the key to “ON”.
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INSTRUMENT AND CONTROL FUNCTIONS a fuel reserve tripmeter (which Speedometer Odometer, tripmeters, fuel reserve shows the distance traveled on the tripmeter and clock fuel reserve) a clock a self-diagnosis device a brightness control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT”...
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→ ODO → F-TRIP 1. Push the “ ” or “ ” side of the code number, and then have a Yamaha “SELECT” switch to change the NOTE: dealer check the vehicle. display to the clock mode.
INSTRUMENT AND CONTROL FUNCTIONS Brightness control mode 5. Push the “RESET” switch to con- EAU12347 Handlebar switches firm the selected brightness level. The display will return to the odom- Left eter, tripmeter or clock mode. 1. Speedometer panel 2. Brightness level 1.
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INSTRUMENT AND CONTROL FUNCTIONS Right has traveled both about 150 m (490 ft) ECA10050 CAUTION: and for approximately 15 seconds. However, the turn signal lights can also See page 5-1 for starting instruc- be canceled manually by pushing the tions prior to starting the engine. switch in after it has returned to the cen- ter position.
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12880 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13090 Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
1. Fuel tank filler tube Fuel tank capacity: 2. Fuel level mended by Yamaha because it can 18.5 L (4.89 US gal) (4.07 Imp.gal) cause damage to the fuel system or ve- Fuel reserve amount (when the fuel Make sure that there is sufficient fuel in hicle performance problems.
INSTRUMENT AND CONTROL FUNCTIONS EAU13431 EAU42750 Catalytic converter Rider seat This model is equipped with a catalytic converter in the exhaust system. To remove the rider seat 1. Insert the key into the seat lock, EWA10860 WARNING and then turn it counterclockwise. The exhaust system is hot after op- eration.
3-11.) be adjusted to suit the rider’s prefer- 2. Attach the helmet to the helmet ence. holder, and then securely install It is recommended to have a Yamaha the seat. dealer adjust the spring preload. EWA10160 ECA10100 CAUTION:...
Spring preload setting: will result in poor damping per- EWA10240 Minimum (soft): formance. WARNING Always have a Yamaha dealer Standard: The vehicle must not be ridden with service the shock absorber. the sidestand down, or if the side- Maximum (hard):...
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15312 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-24 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-24 •...
Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. them can cause loss of con-...
OPERATION AND IMPORTANT RIDING POINTS ECA11130 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, always Even with the transmission in warm the engine up before starting the neutral position, do not off. Never accelerate hard when the coast for long periods of time engine is cold! with the engine off, and do not tow the motorcycle for long dis-...
OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.
If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn. check the vehicle. ECA10380 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials.
TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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24 months. Front and rear brake √ √ √ √ √ √ 25 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 26 * Control cables lube or engine oil SAE 10W-30 thoroughly.
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• Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
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PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU42430 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
3. Remove the spark plug as shown, diagnose such problems yourself. In- Spark plug gap: with the spark plug wrench includ- stead, have a Yamaha dealer check 0.8–0.9 mm (0.031–0.035 in) ed in the additional tool kit, which the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 EAU42591 Canister (for California only) Engine oil and oil filter car- NOTE: The engine oil should be between the tridge minimum and maximum level marks. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and...
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NOTE: Make sure that the O-ring is properly An oil filter wrench is available at a seated. Yamaha dealer. 1. Engine oil drain bolt 6. Install the new oil filter cartridge 5. Apply a thin coat of engine oil to...
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17 Nm (1.7 m·kgf, 12 ft·lbf) ECA11620 or remains on, immediately turn the CAUTION: engine off and have a Yamaha dealer 7. Install the engine oil drain bolt, and In order to prevent clutch slip- check the vehicle. then tighten it to the specified page (since the engine oil also 10.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU42630 To check the coolant level 1.
PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the EAU42441 Replacing the air filter element coolant, have a Yamaha dealer The air filter element should be re- check the antifreeze content of placed at the intervals specified in the...
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Air filter element 3.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32541 LOAD YOUR VEHICLE. Make sure Tire air pressure (measured on cold Tires that the total weight of the cargo, rid- tires): To maximize the performance, durabil- er, passenger, and accessories 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: (cowling, saddlebags, etc.
PERIODIC MAINTENANCE AND MINOR REPAIR in it, or if the sidewall is cracked, con- After extensive tests, only the EAU21960 Cast wheels tact a Yamaha dealer immediately and tires listed below have been ap- To maximize the performance, durabil- have the tire replaced. proved...
2. To increase the clutch lever free quality of accessories or parts man- play, turn the adjusting bolt in di- ufactured other companies, rection (a). To decrease the clutch Yamaha cannot be held liable for lever free play, turn the adjusting bolt in direction (b). 6-19...
5. Loosen the locknut further down presence of air in the hydraulic the clutch cable. system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in 1. Locknut the hydraulic system will dimin- 2.
EAU22270 EAU22390 indicator grooves have almost disap- Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace switch brake pads the brake pads as a set. The front and rear brake pads must be...
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
Changing the brake fluid Drive belt slack with a force of 45 N (4.6 kgf, 10 lbf) Have a Yamaha dealer change the The drive belt slack should be checked applied to the belt with a belt ten- brake fluid at the intervals specified in and adjusted at the intervals specified sion gauge as shown.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23141 Recommended lubricants: Recommended lubricants: Checking and lubricating the Brake pedal: Brake lever: brake and clutch levers Silicone grease Silicone grease Shift pedal: Clutch lever: Brake lever Lithium-soap-based grease (all- Lithium-soap-based grease (all- purpose grease) purpose grease) Clutch lever The operation of the brake and clutch...
Recommended lubricant: necessary. Lithium-soap-based grease Recommended lubricant: EWA10730 WARNING Lithium-soap-based grease If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-26...
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Positive battery lead (red) 3.
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To charge the battery burns. Avoid any contact with battery damage. Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- To charge a sealed-type (MF) tery as soon as possible if it seems to...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU42582 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 3-11.) If a fuse is blown, replace it as follows. 1.
4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-31...
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PERIODIC MAINTENANCE AND MINOR REPAIR and the bulb life will be adversely af- fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al- cohol or thinner. 1. Bolt 1. Headlight bulb holder 2.
1. Remove the tail/brake light lens by 1. Remove the front turn signal light removing the screws. outer lens by removing the screws. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Screw 1. Screw 2. Remove the defective bulb by 2.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by EAU42450 EAU42482 Replacing a rear turn signal Replacing the license plate pushing it in and turning it counter- light bulb light bulb clockwise. 1. Remove the turn signal lens by re- 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the license plate light 6. Install the socket (together with the EAU24350 Supporting the motorcycle socket (together with the bulb) by bulb) by pushing it in and turning it Since this model is not equipped with a turning it counterclockwise, and clockwise until it stops.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.
Make sure that there is no oil or NOTE: wax on the brakes or tires. Consult a Yamaha dealer for advice on If necessary, clean the brake Long-term what products to use. discs and brake linings with a...
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
SPECIFICATIONS Dimensions: Engine oil: Spark plug (s): Overall length: Type: Manufacturer/model: 2490 mm (98.0 in) YAMALUBE 4 (20W40) or SAE20W40 NGK/LMAR7A-9 Overall width: Recommended engine oil grade: Spark plug gap: 980 mm (38.6 in) API service SG type or higher, JASO 0.8–0.9 mm (0.031–0.035 in) Overall height: standard MA...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Fuel ............3-10 Fuel level warning light......3-2 Accessories and replacement parts ..6-19 Panel, removing and installing....6-9 Fuel tank cap...........3-9 Air filter element, replacing ....6-15 Parking............ 5-4 Fuses, replacing........6-30 Part locations .......... 2-1 Pre-operation check list ......4-2 Battery ..........
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INDEX Troubleshooting ........6-36 Troubleshooting charts ......6-37 Turn signal indicator light ......3-2 Turn signal light bulb (front), replacing ..........6-33 Turn signal light bulb (rear), replacing ..........6-34 Turn signal switch ........3-7 Valve clearance ........6-16 Vehicle identification number ....9-1 Warranty, extended.........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.05-1.6×1 CR...