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Related Manuals for Yamaha F9.9D
Summary of Contents for Yamaha F9.9D
- Page 1 F9.9D T9.9D OWNER’S MANUAL U.S.A.Edition LIT-18626-06-00 6G8-28199-1N...
- Page 2 EMU25060 ZMU01690 Read this owner’s manual carefully before operating your outboard motor.
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Page 3: Important Manual Information
EMU25110 Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important F9.9D, T9.9D... -
Page 4: Table Of Contents
Table of contents General information ......1 Starter button ........17 Main switch ........17 Identification numbers record..1 Steering friction adjuster ....18 Outboard motor serial number ..1 Steering Lock Device ...... 18 Key number........1 Trim rod (tilt pin) ......18 Emission control information ... - Page 5 Cleaning and adjusting spark IMPORTANT WARRANTY plug ..........48 INFORMATION IF YOU USE Checking fuel system ...... 49 YOUR YAMAHA OUTSIDE Checking fuel filter ......50 U.S.A. OR CANADA ....73 Inspecting idling speed ....50 Changing engine oil ......51 Checking wiring and connectors ..
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Page 6: General Information
Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number... -
Page 7: Star Labels
General information particular label. ZMU01699 ZMU04354 EMU25262 Manufactured date label 1. Star labels location This label is attached to the clamp bracket or the swivel bracket. EMU25280 One Star—Low Emission The one-star label identifies engines that meet the Air Resources Board’s 2001 ex- haust emission standards. -
Page 8: Safety Information
General information the outboard should be equal to or less than the rated horsepower capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat manufacturer. Do not modify the outboard. Modifications could make the motor unfit or unsafe to use. -
Page 9: Important Labels
General information of the road” on page 5. EMU25380 Important labels Stay informed about the weather. Check EMU25395 weather forecasts before boating. Avoid Warning labels boating in hazardous weather. Tell someone where you are going: leave a Float Plan with a responsible person. Be sure to cancel the Float Plan when you re- turn. -
Page 10: Caution Labels
General information EMU25464 EMU25510 Caution labels Steering and sailing rules and sound signals Whenever two vessels on the water meet one another, one vessel has the right-of- way; it is called the “stand-on” vessel. The vessel which does not have the right-of-way is called the “give-way”... -
Page 11: Rules When Encountering Vessels
General information sels. EMU25520 Rules when encountering vessels There are three main situations which you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed: Meeting: (you are approaching another ves- sel head-on) Crossing: (you are traveling across the oth- er vessel’s path) Crossing... -
Page 12: Other Special Situations
General information EMU25530 Reading buoys and other markers Other special situations The waters of the United states are marked There are three other rules you should be for safe navigation by the lateral system of aware of when driving your boat around oth- buoyage. -
Page 13: Fueling Instructions
General information ZMU01708 EMU25540 away from sparks, flames, or other Fueling instructions sources of ignition. EWM00010 Stop engine before refueling. WARNING Refuel in a well-ventilated area. Refuel GASOLINE AND ITS VAPORS ARE HIGH- portable fuel tanks off the boat. LY FLAMMABLE AND EXPLOSIVE! Take care not to spill gasoline. -
Page 14: Gasoline
10% and Battery requirement the fuel meets minimum octane ratings. ECM01060 Yamaha does not recommended gasohol CAUTION: containing methanol because it can cause Do not use a battery that does not meet fuel system damage or engine performance the specified capacity. -
Page 15: Battery Specifications
T9.9EH 245.0 A on the engine. T9.9ER 245.0 A Yamaha outboard motors are fitted with pro- Minimum marine cranking amps (MCA/ pellers chosen to perform well over a range ABYC): of applications, but there may be uses where F9.9ER 323.0 A... -
Page 16: Start-In-Gear Protection
For instructions on propeller removal and in- stallation, see page 53. EMU25770 Start-in-gear protection Yamaha outboard motors or Yamaha-ap- proved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral... -
Page 17: Basic Components
EMU25795 Main components NOTE: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. F9.9D, T9.9D ZMU04360 1. Top cowling 15. Gear shift lever* 2. Top cowling lock lever(s) 16. Engine stop button* 3. -
Page 18: Fuel Tank
Basic components EMU25802 EMU25860 Fuel tank Air vent screw If your model was equipped with a portable This screw is on the fuel tank cap. To loosen fuel tank, its function is as follows. the screw, turn it counterclockwise. EWM00020 EMU26180 Remote control WARNING... -
Page 19: Neutral Interlock Trigger
Basic components when the remote control lever is in neutral. The remote control lever will operate only when the neutral throttle lever is in the closed position. 1. Neutral “ ” 2. Forward “ ” 3. Reverse “ ” 4. Shift 5. -
Page 20: Gear Shift Lever
Basic components EMU25922 Gear shift lever Pulling the gear shift lever towards you puts the engine in forward gear so that the boat moves ahead. Pushing the lever away from you puts the engine in reverse gear so that the boat moves astern. ZMU04363 ZMU02902 1. -
Page 21: Throttle Friction Adjuster
Basic components EMU25970 gine stop switch for the engine to run. The Throttle friction adjuster lanyard should be attached to a secure place A friction device provides adjustable resis- on the operator’s clothing, or arm or leg. tance to movement of the throttle grip or the Should the operator fall overboard or leave remote control lever, and can be set accord- the helm, the lanyard will pull out the lock... -
Page 22: Engine Stop Button
Basic components tion, then pull the handle straight out quickly to crank the engine. ZMU04365 1. Lanyard 2. Lock plate EMU26080 Starter button EMU26001 Engine stop button To start the engine with the electric starter, To open the ignition circuit and stop the en- push the starter button. -
Page 23: Steering Friction Adjuster
Basic components gine. When the key is released, it returns EMU26170 Steering Lock Device automatically to the “ ” (on) position. A boat with a rudder (such as a sailboat) can be steered with the boat’s rudder if the en- gine is locked in the straight-ahead position. -
Page 24: Shallow Water Lever
Basic components To lock it, set the tilt lock lever in the “ ” (lock) position. To release, push the tilt lock lever in the “ ” (release) position. EMU26350 Tilt support lever for manual tilt model To keep the outboard motor in the tilted up position, lock the tilt support lever to the swivel bracket. -
Page 25: Low Oil Pressure Warning Indicator
Check oil level 1. Oil pressure indicator and add oil as needed. If the lamp goes off when the oil level is correct, consult your Yamaha dealer. ECM01130 CAUTION: Do not continue to run the engine if the oil pressure indicator lamp is off. -
Page 26: Operation
Operation EMU26901 specific boat and motor combination. Installation EWM00830 ECM00110 WARNING CAUTION: Improper mounting of the outboard mo- Incorrect engine height or obstructions tor could result in hazardous conditions to smooth water flow (such as the design such as poor handling, loss of control, or or condition of the boat, or accessories fire hazards. -
Page 27: Mounting Height For Sailboat
Test runs at different heights can help de- termine the optimum mounting height. Consult your Yamaha dealer or boat man- ZMU04376 ufacturer for further information on deter- mining the proper mounting height. -
Page 28: Breaking In Engine
Operation come loose due to engine vibration. board (if packed). For details, consult your Yamaha dealer. EWM00640 WARNING EWM00650 WARNING Loose clamp screws could allow the out- board motor to fall off or move on the Avoid using bolts, nuts or washers other transom. -
Page 29: Preoperation Checks
Make sure there are no fuel leaks or gaso- line fumes. Check fuel line connections to be sure they are tight (if equipped Yamaha fuel tank or ZMU04378 boat tank). Be sure the fuel tank is positioned on a se- 1. -
Page 30: Filling Fuel
Yamaha recommends the use of 25 L Ring Free Fuel Additive, available from your Yamaha dealer. Ring Free Fuel Addi- tive has repeatedly proven its ability to clean combustion deposits from inside the engine, notably the critical piston-ring-land area, and fuel system components. -
Page 31: Operating Engine
Operation EMU27450 line to the joint on the fuel tank. Operating engine EMU27461 Feeding fuel (portable tank) EWM00420 WARNING Before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obstructions. Be sure there are no swimmers in the water near you. -
Page 32: Starting Engine
Operation EMU27490 Starting engine EMU27541 Starting engine Place the gear shift lever in neutral. ZMU04381 Place the throttle grip in the “ ” (start) position. ZMU04380 NOTE: The start-in-gear protection device prevents the engine from starting except when in neu- tral. - Page 33 Operation during normal operation. Loss of en- NOTE: gine power means the loss of most When the engine is cold, it needs to be steering control. Also, without engine warmed up. For further information, see power, the boat could slow rapidly. This page 30.
- Page 34 Operation ZMU04387 NOTE: Immediately after the engine starts, re- The start-in-gear protection device prevents lease the starter button and allow it to re- the engine from starting except when in neu- turn to its original position. tral. ECM00160 CAUTION: Attach the engine stop switch lanyard to Never push the starter button while the a secure place on your clothing, or your engine is running.
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Page 35: Warming Up Engine
5 seconds of cranking, cooling water pilot hole is blocked. return the main switch to “ ” (on), wait Consult your Yamaha dealer if the prob- 10 seconds, then crank the engine lem cannot be located and corrected. -
Page 36: Shifting
Operation firmly from neutral to forward. ZMU04393 ZMU02866 EMU27740 Shifting EWM00180 WARNING Before shifting, make sure there are no swimmers or obstacles in the water near you. ECM00220 CAUTION: To change the boat direction or shifting ZMU04394 position from forward to reverse or vice- versa, first close the throttle so that the Remote control models engine idles (or runs at low speeds). -
Page 37: Reverse (Manual Tilt And Hydro Tilt Models)
Operation EMU27795 Reverse (manual tilt and hydro tilt models) EWM00190 WARNING When operating in reverse, go slowly. Do not open the throttle more than half. Oth- erwise the boat could become unstable, which could result in loss of control and ZMU02867 an accident. -
Page 38: Stopping Engine
Operation EMU27820 After stopping the engine, disconnect Stopping engine the fuel line if there is a fuel joint on the Before stopping the engine, first let it cool off outboard motor. for a few minutes at idle or low speed. Stop- ping the engine immediately after operating at high speed is not recommended. -
Page 39: Trimming Outboard Motor
Operation the engine stop switch, then turning the main switch to “ ” (off). EMU27861 Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water. Correct trim angle will help im- prove performance and fuel economy while reducing strain on the engine. -
Page 40: Adjusting Boat Trim
Operation the boat is up about 3 to 5 degrees. With the bow up, the boat may have a greater tenden- cy to steer to one side or the other. Compen- sate for this as you steer. The trim tab can also be adjusted to help offset this effect. -
Page 41: Tilting Up And Down
Operation and making it hard to increase speed. Oper- the engine will be tilted for more than a ating with excessive trim-in at higher speeds few minutes. Otherwise fuel may leak. also makes the boat unstable. Resistance at ECM00241 the bow is greatly increased, heightening the CAUTION: danger of “bow steering”... -
Page 42: Procedure For Tilting Down (Manual Tilt Models)
Operation ZMU04384 ZMU04404 Disconnect the fuel line if a fuel joint is EMU28013 Procedure for tilting down (manual provided on the outboard motor. tilt models) Slightly tilt the engine up. On models equipped with a tilt support knob, pull it out. ZMU04402 Place the tilt lock lever in the release po- sition. - Page 43 Operation nism does not work while the shallow water cruising system is being used. Hitting an underwater obstacle could cause the outboard motor to lift out of the water, resulting in loss of control. Do not rotate the outboard motor 180° and operate the boat in reverse.
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Page 44: Cruising In Other Conditions
Slightly tilt the outboard motor up and Cruising in turbid water pull the shallow water lever toward the Yamaha strongly recommends that you use transom. the optional chromium-plated water pump kit if you use the outboard motor in turbid (mud- dy) water conditions. -
Page 45: Maintenance
Maintenance EMU28216 T9.9EH 4000–5000 r/min Specifications T9.9ER 4000–5000 r/min Dimension: Maximum output: Overall length: F9.9ER 7.3 kW@5000 r/min (10 F9.9ER 575 mm (22.6 in) HP@5000 r/min) F9.9MH 863 mm (34.0 in) F9.9MH 7.3 kW@5000 r/min (10 T9.9EH 993 mm (39.1 in) HP@5000 r/min) T9.9ER 575 mm (22.6 in) T9.9EH 7.3 kW@4500 r/min (10... - Page 46 Maintenance Valve clearance (cold engine) IN: 0.15–0.20 mm (0.0059–0.0079 in) Recommended engine oil: Valve clearance (cold engine) EX: 4-stroke outboard motor oil 0.20–0.25 mm (0.0079–0.0098 in) Engine oil grade API: Min. cold cranking amps (CCA/SAE): API SE, SF, SG, SH, SJ F9.9ER 245.0 A Engine oil type SAE: T9.9EH 245.0 A...
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Page 47: Transporting And Storing Outboard Motor
However, you, the owner, then trailer the outboard motor in the tilt po- with a minimum of tools, can perform the fol- sition using a motor support device such as a transom saver bar. Consult your Yamaha dealer for further details. -
Page 48: Procedure
12-00) to each gallon of fuel. occur. NOTE: The use of “Yamaha Fuel Conditioner and Cooling system flushing is essential to Stabilizer” eliminates the need to drain the prevent the cooling system from clog- fuel system. -
Page 49: Lubrication (Except Oil Injection Models)
Seal replacement should be performed follow these preventive measures: by an authorized Yamaha dealer prior to Charge batteries in a well-ventilated ar- use. Grease all grease fittings. For further de- Keep batteries away from fire, sparks, tails, see page 48. -
Page 50: Cleaning The Outboard Motor
Clean the battery casing and terminals. iar with machine servicing, this work Fill each cell to the upper level with dis- should be done by your Yamaha dealer or tilled water. other qualified mechanic. Store the battery on a level surface in a... -
Page 51: Maintenance Chart
Refer to the sections in this chapter for explanations of each owner-specific action. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every 50 hours Item... -
Page 52: Maintenance Chart (Additional)
Maintenance Initial Every 50 hours Item Actions 10 hours hours (6 hours (1 (1 month) months) months) year) Inspection / replace- Timing belt ment Valve clearance (OHC, Inspection / adjustment OHV) NOTE: When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use. -
Page 53: Greasing
Maintenance EMU28931 Greasing Yamaha marine grease (Water resistant grease) F9.9D, T9.9D ZMU04413 sparks, which could lead to explosion or EMU28951 Cleaning and adjusting spark plug fire. EWM00560 The spark plug is an important engine com- WARNING ponent and is easy to inspect. The condition... -
Page 54: Checking Fuel System
Check the fuel lines for leaks, crack, or mal- 1. Spark plug gap function. If a problem is found, your Yamaha 2. Spark plug I.D. mark (NGK) dealer or other qualified mechanic should re- pair it immediately. -
Page 55: Checking Fuel Filter
If not warmed up fully, the idle speed will measure higher than normal. If you have difficulty ver- ifying the idle speed, or the idle speed re- quires adjustment, consult a Yamaha dealer ZMU04415... -
Page 56: Changing Engine Oil
Maintenance or other qualified mechanic. while holding the container under the drain hole. Then remove the oil filler cap. Verify whether the idle speed is set to Let the oil drain completely. Wipe up any specification. For idle speed specifica- spilled oil immediately. -
Page 57: Checking Wiring And Connectors
If the oil pressure indicator does not turn For more information on the disposal of on, or if there are oil leaks, stop the en- used oil, consult your Yamaha dealer. gine and find the cause. Continued oper- Change the oil more often when operating... -
Page 58: Water Leakage
EMU29140 Engine oil leakage Check for oil leaks on the around the engine. NOTE: If any leaks are found, consult your Yamaha ZMU02876 dealer. EMU29171 Checking propeller EWM00321... -
Page 59: Removing The Propeller
EMU29211 Removing the propeller Apply Yamaha marine grease or a cor- rosion resistant grease to the propeller Straighten the cotter pin and pull it out shaft. using a pair of pliers. -
Page 60: Installing The Propeller
Tilt the outboard motor so that the gear Apply Yamaha marine grease or a cor- oil drain screw is at the lowest point pos- sible. rosion resistant grease to the propeller shaft. -
Page 61: Cleaning Fuel Tank
Insert and tighten the gear oil drain NOTE: screw. For disposal of used oil consult your Yamaha EMU29302 dealer. Cleaning fuel tank EWM00920 With the outboard motor in a vertical po-... -
Page 62: Inspecting And Replacing Anode(S)
Inspect ground leads attached to external Dispose of old gasoline according to lo- anodes on equipped models. Consult a cal regulations. Yamaha dealer for inspection and replace- Empty the fuel tank into an approved ment of internal anodes attached to the pow- container. -
Page 63: Connecting The Battery
ECM00360 charge the battery when it is low. CAUTION: NOTE: A poorly maintained battery will quickly Consult a Yamaha dealer when charging or deteriorate. re-charging batteries. Ordinary tap water contains minerals harmful to a battery, and should not be EMU29331 used for topping up. -
Page 64: Disconnecting The Battery
Maintenance when installing the battery and discon- nect the black battery cable first when removing it. Otherwise, the electrical parts can be damaged. The electrical contacts of the battery and cables must be clean and properly connected, or the battery will not start the engine. -
Page 65: Checking Top Cowling
EMU29390 Checking top cowling Check the fitting of the top cowling by push- ing it with both hands. If it is loose have it re- paired by your Yamaha dealer. ZMU02068 EMU29400 Coating the boat bottom A clean hull improves boat performance. The boat bottom should be kept as clean of ma- rine growth as possible. -
Page 66: Trouble Recovery
Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble warning indicator is Q. Are spark plug(s) fouled or of incorrect flashing, consult your Yamaha dealer. - Page 67 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
- Page 68 Trouble Recovery A. Have serviced by a Yamaha dealer. Q. Are weeds or other foreign matter tangled on gear housing? Q. Is load on boat improperly distributed? A. Remove foreign matter and clean lower A. Distribute load to place boat on an even unit.
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Page 69: Temporary Action In Emergency
Q. Is steering pivot loose or damaged? EWM00630 A. Tighten or have serviced by a Yamaha WARNING dealer. Be sure to use the specified fuse. An in-... -
Page 70: Starter Will Not Operate
Do not touch the fly- NOTE: wheel or other moving parts when the Consult your Yamaha dealer if the new fuse engine is running. Do not install the immediately blows again. starter mechanism or top cowling after EMU29531 the engine is running. -
Page 71: Engine Fails To Operate
Trouble Recovery the engine is in neutral and that the en- rotor and wind the rope several turns gine stop switch lanyard lock plate is at- around the flywheel clockwise. tached to the engine stop switch. The Pull the rope slowly until resistance is main switch must be “... -
Page 72: Treatment Of Submerged Motor
Treatment of submerged motor 1.0 L (1.06 US qt) (0.88 Imp.qt) If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise Feed engine fogging oil or engine oil some corrosion may begin almost immedi- through the carburetor(s) and spark plug ately. - Page 73 Trouble Recovery dealer as soon as possible. ECM00400 CAUTION: Do not attempt to run the outboard motor until it has been completely inspected.
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Page 74: Consumer Information
Consumer information EMU29811 Important warranty information for U.S.A. and Canada... - Page 75 Consumer information...
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Page 76: Yamaha Motor Corporation, U.s.a. Four-Stroke Outboard Motor
Consumer information EMU29830 YAMAHA MOTOR CORPORATION, U.S.A. FOUR-STROKE OUTBOARD MOTOR THREE-YEAR LIMITED WARRANTY... - Page 77 Consumer information...
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Page 78: Important Warranty Information If You Use Your Yamaha Outside U.s.a. Or Canada
Consumer information EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U.S.A. OR CANADA... - Page 79 Printed in Japan April 2004–0.4 × 1 ! Printed on recycled paper...
- Page 80 (A l’usage du concessionnaire) MODÉLE ET NO. DE SÉRIE DU MOTEUR HORS-BORD (sur l’étiquette d’identification de la presse de fixation) YAMAHA DEALER NUMBER NO. DU CONCESSIONNAIRE YAMAHA DEALER NAME YAMAHA MOTOR CO., LTD. NOM DU MADE IN JAPAN CONCESSIONNAIRE PAYS D'ORIGINE JAPON USAGE...
- Page 81 PLACE POSTAGE HERE ATTN: WARRANTY DEPARTMENT...