Related Manuals for Neptronic SKD Series
Summary of Contents for Neptronic SKD Series
- Page 1 Direct Steam Injection Humidifier SKD Series Installation Instructions and User Manual SKD-121221-ESL.docx...
- Page 2 Please observe the local regulations concerning the provision of electrical installations. Correct Use Neptronic systems and its products are designed only for humidification use. Any other application is not considered appropriate for the intended purpose. The manufacturer cannot be made liable for any damage resulting from incorrect use.
-
Page 3: Table Of Contents
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com List of Figures Illustration 1‐ Multiple Steam Jacketed Distributors .................. 2 Illustration 2 ‐ Single Steam Jacketed Distributor .................. 3 Illustration 3 ‐ Mini Rack .......................... 3 Illustration 4 ‐ Multiple Steam Jacketed Distributors ................... 4 Illustration 5 ‐ Multiple Steam Jacketed Distributors for Large Capacities .......... 5 Illustration 6 ‐ Installation Stages ......................... 7 Illustration 7 ‐ Manifold Installation ...................... 8 Illustration 8 ‐ End Mounting Bracket and Escutcheon Plate ............... 8 Illustration 9 ‐ Steam Header with Union ..................... 9 Illustration 10 ‐ Mini Rack .......................... 9 Illustration 11 ‐ Control Valve Orientation and Control Valve Angle ............ 10 Illustration 12 ‐ Control Valve Connection to Steam Distributor without Header ........ 10 Illustration 13 ‐ Control Valve Connection with Header ................ 10 Illustration 14 ‐ Separator Proper Installation .................... 11 Illustration 15 ‐ Separator Incorrect Installation .................. 11 Illustration 16 ‐ Separator Connection to Control Valve ................ 11 Illustration 17 ‐ Single Steam Distributor Separator Correct Installation ........... 12 Illustration 18 ‐ Single Steam Distributor Separator Incorrect Installation .......... 12 Illustration 19 ‐ Temperature Sensor Separator Installation .............. 12 Illustration 20 ‐ Temperature Sensor Jacket Installation ................ 13 ... - Page 4 Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Contents Technical Specifications .......................... 1 Product Description .......................... 1 Configuration .............................. 3 Single Steam Jacketed Distributor ...................... 3 Mini Rack .............................. 3 Multiple Steam Jacketed Distributors ....................... 4 Large Capacities Multiple Steam Jacketed Distributors ................ 5 Handling and Packing ............................ 6 Installation Overview ............................ 7 Installation Method Statement ......................... 7 Stage 1 – Steam Jacketed Distributor Installation ................ 8 Stage 2 – Steam Header Installation ..................... 9 Stage 3 – Control Valve Installation .................... 10 Stage 4 – Steam Separator Installation .................... 11 ...
-
Page 5: Technical Specifications
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Technical Specifications Product Description The SKD Direct Steam Injection Humidifier maintains the desired humidity set point by using raw steam from a steam boiler as a source of humidity. The SKD's unique engineering ensures the following: ... -
Page 6: Illustration 1- Multiple Steam Jacketed Distributors
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com ISOLATING VALVE VENTILATION DUCT STRAINER STEAM JACKETED DISTRIBUTOR HEADER CONTROL VALVE SEPARATOR TEMPERATURE SENSOR FOR SEPARATOR ESCUTCHEON PLATES FLOAT AND THERMOSTATIC STEAM TRAP TEMPERATURE SENSOR FOR JACKET 1 Illustration 1- Multiple Steam Jacketed Distributors Page | 2 ... -
Page 7: Illustration 2 - Single Steam Jacketed Distributor
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Configuration The following configurations are available for the Direct Steam Injection Humidifier Single Steam Jacketed Distributor Illustration 2 - Single Steam Jacketed Distributor Mini Rack ISOLATING VALVE STRAINER ESCUTCHEON PLATES... -
Page 8: Illustration 4 - Multiple Steam Jacketed Distributors
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Multiple Steam Jacketed Distributors ISOLATING VALVE STEAM JACKET DISTRIBUTOR STRAINER CONTROL VALVE HEADER SEPARATOR 3/4'' NPT TEMPERATURE SENSOR FOR SEPARATOR (3/4" NPT) 3/4'' NPT VENTILATION DUCT FLOAT AND THERMOSTATIC... -
Page 9: Illustration 5 - Multiple Steam Jacketed Distributors For Large Capacities
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Large Capacities Multiple Steam Jacketed Distributors ISOLATING VALVE ESCUTCHEON PLATES STRAINER CONTROL VALVE SEPARATOR TEMPERATURE SENSOR FOR JACKET 1 (3/4" NPT) 3/4" FLOAT AND THERMOSTATIC STEAM TRAP 3/4" NPT) -
Page 10: Handling And Packing
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Handling and Packing Handling and Lifting Lifting or handling MUST be carried out by trained and qualified personnel. Ensure that the lifting operation has been properly planned, assessed for risk and that the equipment has been checked by a competent Health &... -
Page 11: Illustration 6 - Installation Stages
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Installation Overview All installation work must comply with local regulations. All work related to the installation of the Direct Steam Injection Humidifier MUST only be performed by skilled and qualified technical personnel such as plumbers or technicians with appropriate training. -
Page 12: Illustration 7 - Manifold Installation
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Stage 1 – Steam Jacketed Distributor Installation General Considerations Any installation work must be carried out by suitably qualified personnel. Consider the following points before deciding the location for the SKD steam distribution system: ... -
Page 13: Illustration 9 - Steam Header With Union
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Stage 2 – Steam Header Installation Any installation work must be carried out by suitably qualified personnel. Steam Header Installation (with Multiple steam distributors only) Align the outlets of the steam header with the steam inlet of each steam distributors. -
Page 14: Illustration 11 - Control Valve Orientation And Control Valve Angle
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Stage 3 – Control Valve Installation Any installation work must be carried out by suitably qualified personnel. Control Valve Positioning The body of the valve must be positioned properly to have the steam supply going into the A port and exiting from the AB port. -
Page 15: Illustration 14 - Separator Proper Installation
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Stage 4 – Steam Separator Installation Any installation work must be carried out by suitably qualified personnel. Steam Separator Positioning The steam separator must be installed so that the steam inlet is always on top. The steam inlet and the condensate outlet must be vertical. -
Page 16: Illustration 17 - Single Steam Distributor Separator Correct Installation
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com D IS T R IB U T O R C O N T R O L V A L V E W IT H A C T U A T O R... -
Page 17: Illustration 20 - Temperature Sensor Jacket Installation
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Separator Condensate Outlet Temperature Sensor Separator Steam Jacket Distributor Outlet Temperature Sensor Jacket Illustration 20 - Temperature Sensor Jacket Installation Stage 6 – Float and Thermostatic Steam Trap Installation Any installation work must be carried out by suitably qualified personnel. -
Page 18: Illustration 23 - Steam Trap Installation - Multiple Steam Distributors
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Separator Condensate Outlet Steam Jacket Distributor Outlet Steam Header Condensate Outlet Float and Thermostatic Steamtrap Header Steamtrap Illustration 23 - Steam Trap Installation - Multiple Steam Distributors The header steam trap, refer to... -
Page 19: Illustration 25 - Single Steam Distributor Tube Configuration
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Stage 8 – Y-Strainer Installation Any installation work must be carried out by suitably qualified personnel. Strainer Positioning The strainer must be installed upstream the separator and the isolating valve for any SKD configuration. -
Page 20: Illustration 27 - Esc Wiring Diagram
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Stage 9 – ESC Device, Electrical Supply, and Control Connections Any installation work must be carried out by suitably qualified personnel. Electrical Connection Position the ESC device in a safe, cool, and dry place. -
Page 21: Initial Verification
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Initial Verification Any installation work must be carried out by suitably qualified personnel. Installation Ensure that the humidifier is installed properly according to the installation manual. ... -
Page 22: Start-Up Procedure
Direct Steam Injection Humidifier Installation Instructions and User Manual www.neptronic.com Start-Up Procedure Start-up Proceed to start-up the humidifier as follows: Make sure that the steam is supplied to the SKD. Switch on the ESC. Make sure that there is no alarm. If the A6 alarm stays on, it means that the steam does not reach the separator or there is a problem with evacuating the condensate from the separator steam trap. -
Page 23: General Conditions Of Sales And Warranty
The warranty shall cease to be valid in the event of misapplication, incorrect installation, improper Any repairs made at the Neptronic facilities after the maintenance or any other incorrect uses or misuse of the product. - Page 24 400 Lebeau blvd, Montreal, Qc, H4N 1R6, Canada www.neptronic.com Toll free in North America: 1-800-361-2308 Tel.: (514) 333-1433 Fax: (514) 333-3163 Customer service fax: (514) 333-1091 ...
Need help?
Do you have a question about the SKD Series and is the answer not in the manual?
Questions and answers