Maintenance Work On Chassis And Engine; Removing The Seat; Supporting Strap For The Passenger; Tool Kit - KTM 640 DUKE II 2003 Owner's Manual

MAINTENANCE AND ADJUSTING WORK MARKED WITH AN ASTERISK (*) REQUIRES EXPERT SKILLS AND
TECHNICAL KNOW-HOW. FOR YOUR OWN SAFETY, ALWAYS HAVE SUCH WORK PERFORMED BY A SPECIALIZED
KTM DEALER WHERE YOUR MOTORCYCLE WILL BE OPTIMALLY SERVICED BY APPROPRIATELY QUALIFIED
SKILLED STAFF.
!
– W
HEN CLEANING THE MOTORCYCLE
,
BURETOR ELECTRIC CONNECTORS ETC
– W
HEN TRANSPORTING YOUR
MOTORCYCLE SHOULD FALL OVER
– D
O NOT USE TOOTHED WASHERS OR SPRING WASHERS WITH THE ENGINE FASTENING SCREWS
. I
KING LOOSE NSTEAD
– L
ET YOUR MOTORCYCLE COOL DOWN BEFORE BEGINNING ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED
– P
ROPERLY DISPOSE OF OIL
. A
COUNTRY LSO OBSERVE THE SAFETY REGULATIONS WHEN HANDLING THESE SUBSTANCES
– U
NDER NO CIRCUMSTANCES MAY USED OIL BE DISPOSED OF IN THE SEWAGE SYSTEM OR IN THE OPEN COUNTRYSIDE
1,000.000
LITERS WATER
–
IF YOU UNFASTEN SELF
–
IF YOU UNFASTEN SCREWS AND NUTS SECURED BY LOCTITE
-
ONS FASTENING TORQUES ON PAGE
18
1
4
5

MAINTENANCE WORK ON CHASSIS AND ENGINE

,
DO NOT USE A HIGH PRESSURE CLEANING UNIT IF POSSIBLE
.
KTM,
ENSURE THAT IT IS HELD UPRIGHT WITH RESTRAINING STRAPS OR OTHER MECHANICAL FASTENING DEVICES
,
FUEL CAN LEAK FROM THE CARBURETOR OR FUEL TANK
, - .
USE SELF LOCKING NUTS
, , , ,
GREASE FILTERS FUEL CLEANSERS
.
- ,
LOCKING NUTS YOU HAVE TO REPLACE THEM BY NEW ONES
41.
3
2
WARNING
CAUTION
, ,
BRAKE FLUID COOLING LIQUID
.
.
,
YOU HAVE TO REATTACH AND SECURE THEM IN THE SAME WAY

Removing the seat

Put the ignition key into the lock. Turn it counter clockwise all the way to
the stop to unlock the seat.
Lift the rear portion of the seat, pull it backwards and disengage it from the
1
oval head screw .
The tool set, the battery and the main fuse are located below the seat.
Additionally, there is a compartment where small items can be stored.
FIXING THE SEAT:
Hook the seat onto the oval head screw
Push the seat forward, at the same time depressing the middle section so
that the retaining bracket
Depress the rear portion of the seat until the locking bolt
Take out the key.
C
HECK IF THE LOCKING BOLT IS PROPERLY ENGAGED
MUST BE FIXED SO THAT IT CAN
EASILY GET OUT OF CONTROL

Supporting strap for the passenger

The passenger can hold on to the supporting strap

Tool kit

5
The tool kit is stored below the seat.
,
OTHERWISE WATER WILL PENETRATE THE BEARINGS
,
AS THESE WORK INTO THE FRAME PARTS AND KEEP WOR
.
, . O
ETC BSERVE THE REGULATIONS EFFECTIVE IN YOUR
. 1
LITER USED OIL CONTAMINATES
. S
EE TECHNICAL SPECIFICATI
1
.
2
engages at the seat.
WARNING
. T
HE REAR PORTION OF THE SEAT
' . I
T BE LIFTED F THE SEAT IS LOOSE
.
4
on the seat.
!
, -
CAR
. I
F THE
-
-
3
engages.
,
THE MOTORBIKE CAN