Sherwin-Williams 3040 Owner's Manual

Belt-drive pressure washers series a

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Belt-Drive Pressure Washers

3040

Model 824121, Series A

3000 psi (21.0 MPa, 210 bar) Operating Pressure

3400 psi (23.4 MPa, 234 bar) Maximum Working Pressure

3235

Model 824122, Series A

3200 psi (22.1 MPa, 221 bar) Operating Pressure

3600 psi (24.8 MPa, 248 bar) Maximum Working Pressure

3540

824123, Series A

Model

3500 psi (24.1 MPa, 241 bar) Operating Pressure

3900 psi (26.9 MPa, 269 bar) Maximum Working Pressure

4043

Model 824124, Series A

4000 psi (27.6 MPa, 276 bar) Operating Pressure

4300 psi (29.6 MPa, 296 bar) Maximum Working Pressure

U.S. Patent

Patented 1983, Canada

Other Patents Pending

Related Manual

Hydra-CleanR Gun

. . . . . . . . . . . . . . . . . . . . . . . .

The SHERWIN–WILLIAMS COMPANY, CLEVELAND, OHIO 44115

OWNER'S MANUAL

This manual contains important

warnings and information.

READ AND RETAIN FOR REFERENCE

308511

824120

Rev. C

3040 Pressure Washer

Model 824121

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Summary of Contents for Sherwin-Williams 3040

Page 1 Model 824124, Series A 4000 psi (27.6 MPa, 276 bar) Operating Pressure 4300 psi (29.6 MPa, 296 bar) Maximum Working Pressure U.S. Patent Patented 1983, Canada 3040 Pressure Washer Other Patents Pending Model 824121 Related Manual Hydra-CleanR Gun ......
Page 2: Table Of Contents
......... Pump for 3040 and 3235 Pressure Washers .
Page 3 WARNING WARNING MOVING PARTS HAZARD Moving parts, such as the drive belt, can pinch or amputate fingers. D Keep clear of moving parts when starting or operating equipment. D Do not operate the pressure washer without all guards and interlocks installed and functioning. HAZARDOUS FLUIDS Improper handling of hazardous fluids can cause serious injury, even death, due to splashing in eyes, ingestion or bodily contamination.
Page 4: Setup
Setup high-pressure hose connection hose rack hose inlet water 04610 connection 3/4” garden hose 04607 Check for Shipping Damage Connect to Water Supply Check the pressure washer for shipping damage. If CAUTION anything is damaged, notify the carrier immediately. Before you connect the garden hose to the pressure washer, check your local plumbing code regarding Connect High-Pressure Hose and Gun cross-connection to the water supply.
Page 5: Pressure Relief Procedure
Pressure Relief Procedure 1. Engage the trigger safety latch. WARNING 2. Turn the pressure washer off, and remove the INJECTION HAZARD ignition cable from the spark plug.. The system pressure must be manually relieved to prevent the system from 3. Shut off the water supply. starting or spraying accidentally.
Page 6 Operation 6. Start the engine with the electric starter Chemical Injector Operation (3540 and 4043), or pull the starter rope. If you use the starter rope to start the engine, brace one Relieve the pressure. foot on the pressure washer cart, and pull the See page 5.
Page 7 Operation 4. Pull on the tip to be sure it is secure before you Maintenance spray again. Observing regular maintenance intervals helps ensure that you get maximum performance and life from the CAUTION pressure washer. To avoid blowing the O-ring out of the quick coupler There is a break-in period for the engine and pump.
Page 8: Troubleshooting
Troubleshooting Relieve the pressure (see page 5) before you proceed with troubleshooting. PROBLEM CAUSE SOLUTION Engine not starting or No gasoline in fuel tank or carburetor Fill the tank with gasoline, and open fuel shut off valve. hard to start Check fuel line and carburetor.
Page 9 Notes 824120...
Page 10: Pump Service
Pump Service Repair kits are available. See Pump Repair Kits for 3040 and 3235 Pressure Washers on page 15. See Pump Repair Kits for 3540 and 4043 Pressure Washers on page 20. For the best results, use all parts in the kits.
Page 11 NOTE: There are two types of packing kits for each backup ring around the screw, and install the pressure washer: screw through the plunger. Torque to 14.4 ft-lb For 3040 and 3235: (19.5 NSm). 801486 contains packings only. 801487 contains packings, rings, and retainers.
Page 12: 3040 And 3235 Pressure Washers
Parts: 3040 and 3235 Pressure Washers Model 824121, Series A: 3040 Pressure Washer Model 824122, Series A: 3235 Pressure Washer 67 43 22 9 04604 824120...
Page 13 Parts: 3040 and 3235 Pressure Washers Model 824121, Series A: 3040 Pressure Washer Model 824122, Series A: 3235 Pressure Washer Ref. Ref. Part No. Description Qty. Part No. Description Qty. 800392 GUN and WAND ASSEMBLY 805545 25_ (green), 2504 (includes 1a to 1f)
Page 14: Pump For 3040 And 3235 Pressure Washers
Parts: Pump for 3040 and 3235 Pressure Washers Pump Model 803737, Series A 824120...
Page 15 27 803292 SCREW, cap, socket hd 54 801485 WASHER, flat 28 803293 COVER, crankcase 56 803083 LABEL, prevent freezing Pump Repair Kits for 3040 and 3235 Pressure Washers Repair Kit Ref. Repair Kit Ref. Part No. Description Part No. Description...
Page 16: 3540 Pressure Washer
Parts: 3540 Pressure Washer Model 824123, Series A 5 28 824120...
Page 17 Parts: 3540 Pressure Washer Model 824123, Series A Ref. Ref. Part No. Description Qty. Part No. Description Qty. 100188 NUT, hex; 5/16–18 44 800392 GUN and WAND ASSEMBLY 100214 WASHER, lock; 5/16 (includes 42, 65, 66, 67, 68, 69) 803945 BELT, drive 45 803526 SPACER...
Page 18: Pump For 3540 And 4043 Pressure Washers
Parts: Pump for 3540 and 4043 Pressure Washers Pump Model 803508, Series A 824120...
Page 19 Parts: Pump for 3540 and 4043 Pressure Washers Pump Model 803508, Series A Ref Part Ref Part No. No. Description Qty. No. No. Description Qty. Kit 107 RING, backup 803504 MANIFOLD, 3500/4000 psi Kit 107 WASHER 801468 SCREW, cap, hex hd Kit 107 SCREW, piston 801469...
Page 20 Parts: Pump for 3540 and 4043 Pressure Washers Pump Repair Kits for 3540 and 4043 Pressure Washers Repair Kit Ref. Repair Kit Ref. Part No. Description Part No. Description 801472 O-RING 107 803510 O-RING Valve SEAT, valve Plunger WASHER, flinger Assembly PLATE, valve Repair;...
Page 21 Notes 824120...
Page 22: 4043 Pressure Washer
Parts: 4043 Pressure Washer Model 824124, Series A (Drawing 1) (REF) (REF) Drawing 2 on page 25 44a, 44h 824120...
Page 23 Parts: 4043 Pressure Washer Model 824124, Series A Ref. Ref. Part No. Description Qty. Part No. Description Qty. 108868 CLAMP, wire 805544 15_ (yellow), 1504 100214 WASHER, lock; 5/16 805545 25_ (green), 2504 803889 BELT, drive 805546 40_ (white), 4004 800665 ENGINE ASSY (partial breakdown) 803943...
Page 24 Parts: 4043 Pressure Washer Model 824124, Series A Ref. Ref. Part No. Description Qty. Part No. Description Qty. 803531 BASEPLATE, belt guard 800115 VALVE, thermal relief 802127 BOLT, hex hd; 5/16–18 x 1.75 801137 KEY, square; 1/4 x 2.0 107069 BRACKET, battery 107129 BOLT, carriage...
Page 25 Parts: 4043 Pressure Washer Model 824124, Series A (Drawing 2) 824120...
Page 26 Notes 824120...
Page 27: Technical Data
Technical Data 3040 3235 3540 4043 Model 824121 Model 824122 Model 824123 Model 824124 Engine 11 HP Hondat OHV 11 HP Honda OHV 13 HP Honda OHV 16 HP Briggs & (4 cycle, air cooled) StrattonR OHV Battery 12V, 30A...
Page 28: Sherwin-Williams Standard Warranty
Sherwin-Williams Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

3235 3540 4043 824121 824122 824123 ... Show all

Sherwin-Williams 3040 Owner's Manual

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