Related Manuals for Baldor DG3E
Summary of Contents for Baldor DG3E
- Page 1 Diesel POW’R Products Generator DG3E and DG6E Installation & Operating Manual 5/05 MN2414...
- Page 2 WARNING: CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects and other reproductive harm. WARNING: CALIFORNIA PROPOSITION 65 WARNING: Battery posts, terminals and related accessories are known to the state of California to cause cancer, birth defects and other reproductive harm.
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Page 3: Table Of Contents
Table of Contents Section 1 Product Safety Information ............... . Safety Notice . - Page 4 ii Table of Contents MN2414...
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Page 5: Product Safety Information
Any person that installs or repairs this generator must have these specialized skills to ensure that this generating unit is safe to operate. Contact Baldor for repairs or for any questions you may have about the safe installation and operation of this system. -
Page 6: Important Safety Instructions
Precaution Statements Used In This Manual There are three classifications of precautionary statements used in this manual. The most critical is a WARNING statement, then the Caution statement and the least critical is the Note statement. The usage of each statement is as follows: WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. - Page 7 Operation Warning Statements Continued WARNING: Be sure that you understand how to stop the engine quickly in case of an emergency situation. Become familiar with the controls and safety systems provided with this generator set. WARNING: Always wear safety glasses with side shields and hearing protection when working near the generator.
- Page 8 WARNING: Installation and repair procedures requires specialized skills with electrical generating equipment and small engine systems. Any person that installs or performs repairs must have these specialized skills to ensure that the generator set is safe to operate. Contact Baldor for installation or repairs.
- Page 9 Warning Statements Continued Maintenance WARNING: Before servicing the generator set, be sure to disconnect the battery terminals to prevent accidental engine rotation or starting. WARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to get burned.
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Page 10: Caution Statements
Caution Statements Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normally links both receptacles. If it is removed, be sure to remove the brass tab from the replacement receptacle before it is installed. -
Page 11: General Information
Limited Warranty Baldor Generators will replace or repair free of charge any part or parts of the generator of their manufacture that are defective in workmanship and materials for a period of time as set forth in the Warranty Period chart below. All Baldor products requiring warranty service shall be transported or shipped freight pre−paid, at the risk of the party requiring... - Page 12 2-2 General Information MN2414...
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Page 13: Receiving & Installation
Section 3 Receiving & Installation Receiving & Inspection When you receive your generator, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your system. Verify that the part number of the system you received is the same as the part number listed on your purchase order. -
Page 14: Physical Location
Physical Location The mounting location of the system is important. It should be installed in an area that is protected from direct harmful gases or liquids, dust, metallic particles, shock and vibration. It can only be installed in an outdoor location so the exhaust fumes are vented to the atmosphere. This system must never be installed inside an enclosed building, home, shop or garage etc. -
Page 15: Frame Ground Connection
Twist Lock 120/240VAC Twist Lock 120/240VAC Rated Watts/ (20Amp) (30Amp) (30Amp) (50Amp) (Full load Amps 120/240) DG3E 2− 5−20R GFCI 120VAC 1− L5−30R 120VAC 1− L14−30R 120/240VAC 3300 / (25.0/12.5) DG6E 4− 5−20R GFCI 120VAC 1− L5−30R 120VAC 1− L14−30R 120/240VAC 6000 / (50.0/25.0) -
Page 16: Engine Oil
Frame Ground Connection Continued Figure 3-3 Frame Ground Connection Washer Ground Wire Lug Washer Stud Earth Ground Frame Engine Oil Refer to the engine manual that was provided with your generator. Determine the correct type of engine oil and the amount specified by the engine manufacturer. Add the required amount of oil to bring the oil level to full. -
Page 17: Use Of Electric Motor Loads
Battery Connections Continued Note: OHV units that have an electronic governor must have a battery installed before the Genset can be started (even with the pull starter). If no battery is present or the battery is discharged, the electronic governor will not operate and the generator set will not run. Procedure: The correct type battery must be purchased and installed in the battery compartment provided. -
Page 18: Optional Wheel Kit
Recommended Engine Oil and Battery Type Series DG SUMMER WINTER RECOMMENDED (AMPS) COLD SUMMER WINTER RECOMMENDED (AMPS) COLD MODEL MODEL CAPACITY BATTERY CRANKING DG3E−15.70130 *20W/50 *5W/20 1.55 PTS Interstate SP−40 DG6E − 15.71520 *20W/50 *5W/20 1.90 PTS Interstate SP−40 3-6 Receiving & Installation MN2414... -
Page 19: Operation
Run Switch (not shown) OFF − Turns off the engine (kill switch). ON − Allows the engine to start and run for normal operation. For DG3E, a Run/Stop lever is used where Run = On, Stop = Off. Elapsed Time An hour meter that measures the total hours the generator has been in use (engine running). -
Page 20: Pre−Start Checks
Move the RUN “ON/OFF” switch to “ON” (if equipped). For DG3E, put the Run/Stop lever in the Run position). Press the Start Switch to engage the electric start motor. -
Page 21: Troubleshooting And Maintenance
Section 5 Troubleshooting and Maintenance Maintenance This manual contains only very minimal engine maintenance instructions. Refer to the engine manufacturer’s owner’s manual for specific engine maintenance instructions for your generator set. Any maintenance instructions or recommendations in the engine owner’s manual take precedence over any of the following general recommendations. -
Page 22: Problems And Solutions
It is not an exhaustive “how to” for all types of problems. Procedures that require in depth knowledge or skills (like flashing the field) should be referred to the Baldor Generator Service Department by calling (920) 236−4200. Table 5-1 Troubleshooting Guide... -
Page 23: Appendix Adg Series
Appendix A DG Series Information in this Appendix applies to the following Baldor Generators: DG3E and DG6E. Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normally links both receptacles. -
Page 24: Replacement Parts
Figure A-3 Alternator Assembly Figure A-4 Frame Assembly HB7025A00 HB7025A02 HB7025A06 HB7025A07 RM1088A15 (.31−18x0.56) RM1088A36 (.31−18x0.75) Table A-1 Generator Set Parts List Ref No. Part No. Description DG3E DG6E HA9139A01 Adaptor HB6178A00 Adaptor HA1037A00 C" Washer 61FN3000 61RA0017A00 Rotor Assembly (includes bearing) 61RA0015A00... -
Page 25: Wiring Diagrams
LB0094A35 Decal, Warning Not Shown LB0094A90 Decal, Starting Not Shown LB0094A91 Decal, Fuel Valve Not Shown LB9606A04 Decal, Baldor Logo, 5.65" Not Shown LB9606A06 Decal, Baldor Logo, 9" Not Shown LB9630A00 Decal, DG3E Not Shown LB9639A00 Decal, DG6E Not Shown... - Page 26 Figure A-5 DG3E Wiring Diagram A-4 Premier K Series MN2414...
- Page 27 Figure A-6 DG3E Wiring Diagram with Low Oil & Remote Start MN2414 Premier K Series A-5...
- Page 28 Figure A-7 DG6E Wiring Diagram A-6 Premier K Series MN2414...
- Page 29 Baldor District Offices UNITED STATES FAX: 586−978−9969 TEXAS CHINA MICHIGAN Continued HOUSTON SHANGHAI JIAHUA BUSINESS CENTER ARIZONA GAND RAPIDS 4647 PINE TIMBERS ROOM NO. A−8421 PHOENIX 668 3 MILE ROAD NW SUITE # 135 808 HONG QIAO ROAD 4211 S 43RD PLACE...
- Page 30 California to cause cancer, birth defects and other reproductive harm. BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 72901- -2400 (479) 646- -4711 Fax (479) 648- -5792 © Baldor Electric Company Printed in USA MN2414 5/05...