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ULTIMATE SERIES JOINTERS
MODELS G9953/G9953ZX/G9953ZXF/G4815
INSTRUCTION MANUAL
Model G9953 Shown
Model G4815 Shown
COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#430702624 PRINTED IN TAIWAN.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Related Manuals for Grizzly G4815
Summary of Contents for Grizzly G4815
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Page 1: Instruction Manual
Model G4815 Shown COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #430702624 PRINTED IN TAIWAN. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. - Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
Model G4815 ...8 Minimum Cord Size ...9 Extension Cords...9 Grounding ...9 Rewire To 440V (G9953ZXF Only) ...10 Rewire To 440V (G4815 Only) ...11 SECTION 4: MAIN COMPONENTS ...12 SECTION 5: SET UP ...13 Parts Inventory ...13 Unpacking ...13 Hardware Recognition Chart ...14 Site Considerations ...15... -
Page 4: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. - Page 5 Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate.
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Page 6: Additional Safety Instructions For Jointers
Additional Safety Instructions For Jointers JOINTING SAFETY BEGINS with your lumber. Inspect your stock carefully before you feed it over the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO NOT JOINT IT! MAINTAIN PROPER RELATIONSHIPS of infeed and outfeed table surfaces and cut- terhead knife path. -
Page 7: Section 2: Introduction
We are proud to offer the Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer. These jointers are part of a growing Grizzly family of fine woodwork- ing machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer... -
Page 8: Section 3: Circuit Requirements
SECTION 3: CIRCUIT REQUIREMENTS Model G9953/G9953ZX Voltage & Amperage Draw The Model G9953/G9953ZX features a 5 HP motor and is wired to operate on a single-phase, 220V circuit. The motor will draw the following load: Motor Load ...28 Amps Plug Type The cord set enclosed does not have a plug as the style of plug you require will depend on the type of service you currently have or plan to... -
Page 9: Model G9953Zxf
Model G9953ZXF Voltage & Amperage Draw The Model G9953ZXF features a 5 HP motor and is wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Motor Load ...14 Amps Plug Type The cord set enclosed does not have a plug as the style of plug you require will depend on the type of service you currently have or plan to install. -
Page 10: Model G4815
Model G4815 Voltage & Amperage Draw The Model G4815 features a 7 wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Motor Load ...20 Amps Plug Type The cord set enclosed does not have a plug as... -
Page 11: Minimum Cord Size
Gauge ...10 For 220V 3-phase operation, use the following power cord: G9953ZXF—220V, 3-Phase Cord ...3 Pole, 4 Wire Gauge ...10 G4815—220V, 3-Phase Cord ...3 Pole, 4 Wire Gauge ...10 Grounding Electrocution or a fire can result if the machine is not grounded correct- ly. -
Page 12: Rewire To 440V (G9953Zxf Only)
Rewire To 440V (G9953ZXF Only) To rewire the Model G9953ZXF to 440V: Disconnect the sander from the power source! Replace the power indicator light in the pedestal switch to one suitable for 440V operation Remove the RHN-18 overload relay and replace it with a RHN-10 (5.5-8.5A) type, with the dial set to 7A (Figure 4). -
Page 13: Rewire To 440V (G4815 Only)
Rewire To 440V (G4815 Only) To rewire the Model G4815 to 440V: Disconnect the sander from the power source! Replace the power indicator light in the pedestal switch to one suitable for 440V operation Remove the RHN-18 overload relay and replace it with a RHN-10 (8.5-12.5A) type,... -
Page 14: Section 4: Main Components
Outfeed Table: Facing the front of the joint- er, the outfeed table is located to the left of the cutterhead. The outfeed table is where Model G4815 Shown -12- the workpiece is lifted from the jointer after the cutting operation is complete. The wood travels right to left;... -
Page 15: Section 5: Set Up
The photos shown in this manual are of the Model G4815 unless otherwise noted. The Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer are shipped from the manufacturer in a carefully packaged crate. If there are any signs of crate damage after you have signed for delivery, imme- diately call our customer service for advice. -
Page 16: Hardware Recognition Chart
Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS! Thumb ⁄ Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm -14- Lock Countersunk Phillips Phillips Head Head Screw Screw Carriage Bolt Head Bolt Lock Washer... -
Page 17: Site Considerations
Site Considerations Weight Load The Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer represent a large weight load. Most shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight. -
Page 18: Fence
Beginning Assembly This section will cover the basic assembly and adjustment instructions needed to begin opera- tion. Complete the assembly in the order provid- ed in this manual and then read the remaining portion of the manual before attempting any type of operation. -
Page 19: Dust Collection
Pedestal Switch To mount the pedestal switch: Attach the pedestal switch (Figure 13) to the back of the base with (4) M10-1.5 x 25 cap screws and (4) M10 flat washers . Figure 13. Attaching pedestal switch. Ultimate Series Jointers To attach dust collection hose to the dust port: Attach a 5"... -
Page 20: Knife To Outfeed
NOTICE The remaining instructions in this section cover factory settings which should already be adjusted correctly; however, we recommend checking the settings to be sure they were not bumped out of adjust- ment during the shipping process. If it is determined that a setting is out of correct adjustment, please refer to Section 8: Service Adjustments. -
Page 21: Carbide Cutter
Carbide Cutter To Outfeed Table Alignment (Models G9953ZX, G9953ZXF and G4815) The outfeed table must be perfectly level with the carbide cutters. Note—You only need to verify the outfeed table height with one of the carbide cutters. To verify the factory setting:... -
Page 22: Infeed Table To
Infeed Table To Outfeed Table Alignment NOTICE Review the "Knife To Outfeed Table Alignment" and the "Carbide Cutter To Outfeed Table Alignment" sub-sections on the previous pages before continuing. The surface of the infeed table must be perfectly level with the surface of the outfeed table. To verify the factory setting: 1. -
Page 23: Fence Stops
Fence Stops There is a 90˚ and a 45˚ fence stop designed to allow the fence to quickly and accurately be moved to the 90˚ and 45˚ position. Fence Adjustment Handle Angle Setting Lock Handle 45˚ Fence Stop Figure 22. 90˚ and 45˚ fence stops. To verify the 90˚... -
Page 24: Start Up
Start Up Serious personal injury could result if the machine is connected to the power source during assembly or adjustment. Wait until the machine is turned off, unplugged and all working parts have come to a complete stop before attempting to assemble or adjust the machine! Loose hair and clothing could get caught in... -
Page 25: Section 6: Operations
SECTION 6: OPERATIONS Operation Safety Your safety is important! Please follow the warnings below during this entire section: To avoid serious personal injury, read and become familiar with the entire instruction manual before using the jointer. Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while using with this machine. -
Page 26: Squaring Stock
• Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your jointer. -
Page 27: Surface Planing
Surface Planing The purpose of surface planing on the jointer is to make one flat face on a piece of stock (Figure 30) to prepare it for surface planing on a thick- ness planer. Figure 30. Illustration of surface planing results. NOTICE If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding... -
Page 28: Edge Jointing
Edge Jointing The purpose of edge jointing is to produce a fin- ished, flat-edged surface (Figure 31) that is suit- able for joinery or finishing. It is also a necessary step in the squaring process of rough or warped stock. Figure 31. -
Page 29: Bevel Cutting
Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (Figure 32). The Ultimate Series Jointers have preset fence stops at 45˚ to the left and 45˚ to the right. If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs. -
Page 30: Section 7: Maintenance
SECTION 7: MAINTENANCE Maintenance Safety Your safety is important! Please follow the warnings below during this entire section: Disconnect power to the machine when perform- assembly ments. Failure to do this may result in serious per- sonal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury. -
Page 31: Carbide Cutters
Carbide Cutters (Models G9953ZX, G9953ZXF and G4815) The carbide cutters are typically rotated at the same time when they become dull; however, the cutters can also be rotated individually when one becomes nicked or damaged. -
Page 32: Maintenance Log
Maintenance Log Date Maintenance Performed Approximate Hours Of Use -30- Ultimate Series Jointers... -
Page 33: Section 8: Service Adjustments
SECTION 8: SERVICE ADJUSTMENTS Adjustment Safety Your safety is important! Please follow the warnings below during this entire section: Disconnect power to the machine when perform- assembly ments. Failure to do this may result in serious per- sonal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury. -
Page 34: Knives
Knives (Model G9953 Only) Setting the knives correctly is crucial to the prop- er operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others. -
Page 35: Carbide Cutters
12. Repeat step 10, but final tighten each gib bolt. Ultimate Series Jointers Carbide Cutters (Models G9953ZX, G9953ZXF and G4815) The dot on each cutter is used as a reference point when determining which cutter edges are used, or dull, and which are sharp. Be sure to... -
Page 36: Infeed Table Cam
4. Sparingly oil the threads of the carbide cutter Torx® screws with a light machine oil. 5. Adjust the compressor air pressure to 30 PSI. Note—The low pressure (torque) setting will reduce the chance of cross threading the Torx® screw threads as well as seat the car- bide cutters correctly. - Page 37 2. Remove the two hex bolts and flat washers that secure the back eccentric cover behind the infeed table. Carefully remove the back eccentric cover and set it aside. 3. Using a 4mm Allen wrench, loosen the set screw located on the side of each eccentric (Figure 39).
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Page 38: Fence Stops
Fence Stops To set the 90˚ stop: Place a square on the outfeed table fairly close to the cutterhead as shown in Figure Figure 41. Use of square to align fence. While holding the fence adjusting handle, loosen the check nut on the 90˚ stop screw (Figure 42). -
Page 39: Depth-Of-Cut Scale
Depth-Of-Cut Scale The depth-of-cut scale indicates the amount of material that will be removed with each pass over the jointer. To set the depth-of-cut scale: Unplug the machine from the power source! Open the access door on the back of the machine, just below the fence adjustments. -
Page 40: Service Log
Service Log Date Service Performed Approximate Hours Of Use -38- Ultimate Series Jointers... -
Page 41: Section 9: Reference Info
(570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 42: G9953 Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953 16" ULTIMATE SERIES JOINTER Design Type ...Floor Model Overall Dimensions: Table Size ...99 Height (from floor to Table) ...30 Overall Length ...99 Overall Width ...45 Fence ...6 Net Weight ...1254 lbs. -
Page 43: G9953Zx Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953ZX 16" ULTIMATE SERIES JOINTER Design Type ...Floor Model Overall Dimensions: Table Size ...99 Height (from floor to Table) ...30 Overall Length ...99 Overall Width ...45 Fence ...6 Net Weight ...1254 lbs. -
Page 44: G9953Zxf Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953ZXF 16" ULTIMATE SERIES JOINTER Design Type ...Floor Model Overall Dimensions: Table Size ...99 Height (from floor to Table) ...30 Overall Length ...99 Overall Width ...45 Fence ...6 Shipping Weight ...1386 lbs. -
Page 45: G4815 Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G4815 20" ULTIMATE SERIES JOINTER Design Type ...Floor Model Overall Dimensions: Table Size ...111 Height (from Floor to Table) ...30 Overall Length ...111 Overall Width (Including Fence Post At Widest Position) ...55''... -
Page 46: G9953 & G9953Zx Wiring Diagram
-44- Ultimate Series Jointers... -
Page 47: G4815 & G9953Zxf Wiring Diagram
Ultimate Series Jointers -45-... -
Page 48: G9953Zxf 440V 3-Phase Wiring Diagram
-46- Ultimate Series Jointers... -
Page 49: G4815 440V 3-Phase Wiring Diagram
Ultimate Series Jointers -47-... -
Page 50: G9953 Series Parts
16" JOINTER -48- Ultimate Series Jointers... - Page 51 16" JOINTER Ultimate Series Jointers -49-...
- Page 52 16" JOINTER -50- Ultimate Series Jointers...
- Page 53 16" JOINTER Ultimate Series Jointers -51-...
- Page 54 16" JOINTER -52- Ultimate Series Jointers...
- Page 55 16" JOINTER Ultimate Series Jointers -53-...
- Page 56 Ref# Part# Description P9953001 BASE P9953002 FENCE SEAT P9859005 TABLE SUPPORT P9859004 TABLE LIFTING ARM P9859010 LIFTING ARM P9953006 DUST HOOD P9953007 LEFT REAR HOUSING P9953008 TABLE SPINDLE P9953009 RIGHT REAR HOUSING P9953010 FRONT HOUSING PW07 FLAT WASHER PB09M HEX BOLT M8-1.25 X 20 P9953013 DUST CHUTE P9859011...
- Page 57 Ref# Part# Description 224 P9953224 SPECIAL HEX BOLT 225 PW07 FLAT WASHER 226 PN01M HEX NUT M6-1.0 227 PB73M HEX BOLT M6-1.0 X 40 228 PB74M HEX BOLT M6-1.0 X 35 229 PSB48M CAP SCREW M6-1.0 X 35 230 P9953230 PLATE 231 P9953231 ANCHOR ROD...
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Page 58: G4815 Parts
20" JOINTER -56- Ultimate Series Jointers... - Page 59 20" JOINTER Ultimate Series Jointers -57-...
- Page 60 20" JOINTER -58- Ultimate Series Jointers...
- Page 61 20" JOINTER Ultimate Series Jointers -59-...
- Page 62 20" JOINTER -60- Ultimate Series Jointers...
- Page 63 20" JOINTER Ultimate Series Jointers -61-...
- Page 64 20" JOINTER NOTE—Not used with spiral cutterhead models. -62- Ultimate Series Jointers...
- Page 65 20" JOINTER Ultimate Series Jointers -63-...
- Page 66 20" JOINTER -64- Ultimate Series Jointers...
- Page 67 Ref# Part# Description 1 P4815001 BASE 2 P4815002 DUST HOOD 3 PS24M PHLP HD SCR M6-1.0 X 10 4 P4815004 BRACKET 5 P4815005 BRACKET 6 PW04M FLAT WASHER 10MM 7 PLW06M LOCK WASHER 10MM 8 PSB70M CAP SCREW M10-1.5 X 45 9 PSB65M CAP SCREW M10-1.5 X 70 10 P4815010...
- Page 68 Ref# Part# Description 222 PSS01M SET SCREW M6-1.0 X 10 223 PSS03M SET SCREW M6-1.0 X 8 224 PB22M HEX BOLT M8-1.25 X 50 225 PW07 FLAT WASHER 226 PN01M HEX NUT M6-1.0 227 PB47M HEX BOLT M6-1.0 X 40 228 PB52M HEX BOLT M6-1.0 X 35 229 PSB48M...
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Page 69: Troubleshooting Guide
Troubleshooting Guide SYMPTOM POSSIBLE CAUSE Motor will not start. 1. Low voltage. 2. Open circuit in motor or loose connec- tions. Motor will not start; fuses or 1. Short circuit in line cord or plug. circuit breakers blow. 2. Short circuit in motor or loose connec- tions. - Page 70 Troubleshooting Guide SYMPTOM POSSIBLE CAUSE Lines or ridges in on board. 1. Nicked knife or carbide cutter. Uneven knife marks on 1. One or more knives out of alignment. board. Wavy surface or chatter 1. Board being fed too fast. marks on board.
- Page 71 Notes Ultimate Series Jointers -69-...
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Page 72: Warranty & Returns
Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 73 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
- Page 74 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
- Page 76 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why Grizzly • • • Call Today For A – Trusted, Proven and a Great Value! ® Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS...