Yamaha TZR50 Owner's Manual
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Yamaha TZR50 Owner's Manual

2005
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OWNER'S MANUAL
TZR50
5WX-F8199-E1

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Summary of Contents for Yamaha TZR50

  • Page 1 OWNER’S MANUAL TZR50 5WX-F8199-E1...
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TZR50. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard your- self and others from trouble and injury.

  • Page 4: Important Manual Information

    Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dea- ler.
  • Page 5 IMPORTANT MANUAL INFORMATION EWA10030 s WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAUS1171 TZR50 OWNER’S MANUAL ©2005 by YAMAHA MOTOR SPAIN S.A. 1st edition, January 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR SPAIN S.A. is expressly prohibited. Printed in Spain.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION .....1-1 OPERATION AND IMPORTANT RIDING Drive Chain slack......6-16 POINTS ..........5-1 Checking and lubricating the DESCRIPTION........2-1 Starting a cold engine ......5-1 cables ..........6-17 Left view ...........2-1 Shifting..........5-2 Checking and lubricating the brake Right view .........2-2 Tips for reducing fuel consumption..5-2 and shift pedals......6-17 Controls and instruments ....2-3 Engine break-in.........5-3...
  • Page 8 TABLE OF CONTENTS CONSUMER INFORMATION .....9-1 Identification numbers ......9-1 Frame serial number......9-1 Key identification number....9-1 Model label ........9-2...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10251 OBTAIN PROFESSIONAL TECH- Therefore: MOTORCYCLES SINGLE NICAL SERVICE AS INDICATED • Wear a brightly colored jacket. TRACK VEHICLES. THEIR SAFE USE BY THE OWNER’S MANUAL • Use extra caution when appro- AND OPERATION ARE DEPENDENT AND/OR WHEN MADE NECES- aching and passing through UPON THE USE OF PROPER RIDING SARY BY MECHANICAL CONDI-...
  • Page 10 SAFETY INFORMATION • We recommend that you prac- • The operator should keep both Always wear an approved hel- tice riding your motorcycle hands on the handlebar and met. where there is no traffic until both feet on the operator foo- Wear a face shield or goggles.
  • Page 11 Accessories Modifications made to this motorcy- keep the following in mind: Genuine Yamaha accessories have cle not approved by Yamaha, or the Cargo and accessory weight been specifically designed for use on removal of original equipment, may should be kept as low and close this motorcycle.
  • Page 12 SAFETY INFORMATION • Accessories fitted to the hand- Use caution when adding electri- Always turn the engine off before lebar or the front fork area can cal accessories. If electrical leaving the motorcycle unatten- create instability due to impro- accessories exceed the capacity ded and remove the key from the per weight distribution or of the motorcycle’s electrical sys-...
  • Page 13 SAFETY INFORMATION If you should swallow any gasoli- ne, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immedia- tely. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clot- hes.

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1 Headlight (page 6-21) 5 Fuel tank cap (page 3-5 ) 2 Sidestand (page 3-8) 6 Coolant recovery tank (page 6-8) 3 Fuel cock (page 3-6 ) 4 Seat lock (page 3-7)

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 7 Passenger handle 10 Battery/Fuse box (page 6-19) 8 Rear shock absorber 11 Radiator 9 Seat (page 3-7) 12 Rear brake pedal (page 3-5)

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 13 Clutch lever (page 3-4) 17 Front brake lever (page 3-4) 14 Left handlebar switch (page 3-3) 18 Right handlebar switch (page 3-3) 15 Controls and instruments (page 3-2) 19 Throttle grip (page 6-9) 16 Main switch/Steering lock (page 3-1)

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock Push the key in, and then turn it to All electrical systems are off. The key “OFF” while still pushing it. can be removed. EWA10060 s WARNING EAU10670 Never turn the key to “OFF”...

  • Page 18: Speedometer Unit

    If the warning light does not come on for a few seconds, then go off, have a EAU11120 Oil level warning light “z” Yamaha dealer check the electrical 1. Speedometer/Odometer This warning light comes on when the circuit. ECA10020 engine oil level is low.

  • Page 19: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11880 EAU12343 hand turn, push this switch to the left. Tachometer Handlebar switches When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 Horn switch “a”...

  • Page 20: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12690 The clutch lever is equipped with a EAU12890 Start switch “START” Brake lever clutch switch, which is part of the Push this switch to crank the engine ignition circuit cut-off system. (See with the starter. page 3-8.) ECA10050 EAU12870...

  • Page 21: Brake Pedal

    Fuel tank cap ked. 2,2 L (0.48 Imp.gal) EWA11140 s WARNING Your Yamaha engine has been desig- Make sure that the fuel tank cap is ned to use regular unleaded gasoline properly installed before riding. with a research octane number of 91 or higher.

  • Page 22: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU13431 EAU13460 Catalytic converter 2-stroke engine oil Recommended oil: This model is equipped with a cataly- Yamalube 2 or equivalent 2-stroke engine oil (JASO grade “FC”, or tic converter in the exhaust system. ISO grades “EG-C” or “EG-D”) Oil quantity: EWA10860 1,35 L (1,18 Imp.qt)

  • Page 23: Starter (Choke) Lever

    2. While holding the key in that ned to hold an optional genuine position, lift the rear of the seat, Yamaha U-LOCK. (Other locks may and then pull the seat off. not fit.) When placing a U-LOCK in To install the seat...

  • Page 24: Sidestand

    WARNING side of the frame. Raise the sidestand below and have a Yamaha dealer If a malfunction is noted, have a or lower it with your foot while holding repair it if it does not function pro- Yamaha dealer check the system the motorcycle upright.
  • Page 25 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS NOTE: This check is most reliable if performed with a warmed-up engine. 3-10...

  • Page 27: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital compo- nents can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 28: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 29 PAGE • Make sure that operation is smooth. • Check cable free play. Throttle grip • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. 6-17 Control cables •...

  • Page 30: Operation And Important Riding Points

    Yamaha dealer check the electrical following conditions must be met: Yamaha dealer check the electrical circuit.

  • Page 31: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 EAU16800 CAUTION Shifting Tips for reducing fuel Even with the transmission in consumption the neutral position, do not Fuel consumption depends largely on coast for long periods of time your riding style. Consider the follo- with the engine off, and do not wing tips to reduce fuel consumption: tow the motorcycle for long...

  • Page 32: Engine Break-In

    If any engine trouble should occur during the engine break-in period, EAU16860 immediately have a Yamaha dealer 0~150 km (0~90 mi) check the vehicle. Avoid prolonged operation above 1/3 throttle.

  • Page 33: Periodic Maintenance And Minor Rapair

    If you do not have the tools or expe- Periodic inspection, adjustment and rience required for a particular job, lubrication will keep your vehicle in have a Yamaha dealer perform it for the safest and most efficient condi- you. tion possible. The most important...

  • Page 34: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 30000 km, repeat the maintenance intervals starting from 6000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (x 1000 Km)

  • Page 35: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (x 1000 Km) ANNUAL ITEM CHEK OR MAINTENANCE JOB CHECK Check tread depth and for damage. Replace if necessary. 9 * Tires Check air pressure. Correct if necessary. 10 * Wheel bearings Check bearing for looseness or damage. Check operation and for excessive play.
  • Page 36 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (x 1000 Km) ANNUAL ITEM CHEK OR MAINTENANCE JOB CHECK Check coolant level and vehicle for coolant leakage. 22 * Cooling system Change. Every 3 years Clean. 23 * Air filter element Replace. EAU18670 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

  • Page 37: Removing And Installing Cowlings

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18781 EAU18880 To install the cowling Cowling A Removing and installing 1. Insert the tabs on the cowling cowlings into the slots as shown, and then push the cowling in until it snaps into place. 2.

  • Page 38: Checking The Spark Plug

    Do not attempt to 20 Nm (2,0 m•kgf) diagnose such problems yourself. NOTE: Instead, have a Yamaha dealer check If a torque wrench is not available the vehicle. when installing a spark plug, a good If the spark plug shows signs of elec-...
  • Page 39 PERIODIC MAINTENANCE AND MINOR REPAIR The transmission oil level should be 3. If the oil is below the brim of the 4. Remove the oil filler cap, add the checked before each ride. In addition, check hole, remove the oil filler specified amount of the recom- the oil must be changed at the inter- cap, add sufficient oil of the...

  • Page 40: To Check The Coolant Level

    If water has been added to the coolant, have a Yamaha dealer NOTE: NOTE: check the antifreeze content of The coolant should be between the...

  • Page 41: Adjusting The Carburetor

    Therefore, all car- The engine is warm when it quickly buretor adjustments should be left to responds to the throttle. a Yamaha dealer, who has the neces- sary professional knowledge and Check the engine idling speed and, if experience.

  • Page 42: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR re of the tires equals the EWA10450 s WARNING ambient temperature). Because loading has an enormous The tire air pressure must be impact on the handling, braking, adjusted in accordance with performance and safety characte- the riding speed and with the ristics of your vehicle, you should total weight of rider, cargo, and...
  • Page 43 Front tire: 1. Depth ding the tires, should be left to Size: 2. Side face 100/80-17 a Yamaha dealer, who has the Tire inspection Manufacturer/model: necessary professional know- PIRELLI The tires must be checked before ledge and experience.

  • Page 44: Cast Wheels

    If any damage 4. Loosen the locknut at the crank- is found, have a Yamaha dealer case. replace the wheel. Do not 5. To increase the clutch lever free 1.

  • Page 45: Adjusting The Brake Pedal Position And Free Play

    Brake pedal free play switch 1. Position adjusting bolt 2. Brake pedal position EWA10670 s WARNING It is advisable to have a Yamaha dealer make these adjustments. Brake pedal position 1. Free play The top of the brake pedal should be 1. Switch...

  • Page 46: Front Brake Pads

    2. Install the brake caliper bolt, and effect. If necessary, adjust the brake disappeared, have a Yamaha dealer then tighten it to the specified light switch as follows. replace the brake pads as a set.

  • Page 47: Changing The Brake Fluid

    EAU22720 the brake system for leakage. Changing the brake fluid Observe these precautions: Have a Yamaha dealer change the When checking the fluid level, brake fluid at the intervals specified in make sure that the top of the Refill with the same type of brake...

  • Page 48: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 and then measure the drive chain adjusting nut at each end of the Drive chain slack slack as shown. swingarm in direction (b), and then push the rear wheel forward. Drive chain slack: 40~50 mm (1,5 ~1,9 in) NOTE: Using the alignment marks on each 4.

  • Page 49: Checking And Lubricating The Cables

    CAUTION damaged or does not move smoothly, The operation of the brake and shift The drive chain must be lubricated have a Yamaha dealer check or repla- pedals should be checked before after washing the motorcycle and ce it. each ride, and the pedal pivots riding in the rain.

  • Page 50: Checking And Lubricating The Brake And Cluctch Levers

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 EAU23200 EAU23271 Checking and lubricating the Checking and lubricating the Checking the front fork brake and clutch levers sidestand The condition and operation of the front fork must be checked as follows The operation of the brake and clutch The operation of the sidestand should at the intervals specified in the perio- levers should be checked before each...

  • Page 51: Checking The Steering

    Yamaha dealer check or fork legs and try to move them repair it. forward and backward. If any free EAU23280 play can be felt, have a Yamaha 1. Battery Checking the steering dealer check or repair the stee- ring.

  • Page 52: Replacing The Fuse

    (MF) the battery, fully charge it, and and always shield your eyes battery charger, have a Yamaha then place it in a cool, dry place. when working near batteries. dealer charge your battery.

  • Page 53: Replacing The Headlight Bulb

    1. Remove the headlight bulb cover, cover. and then disconnect the head- 5. Have a Yamaha dealer adjust the light lead connectors. headlight beam if necessary. 2. Unhook the headlight bulb hol- 6-21...

  • Page 54: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1460 EAU24350 Replacing the license plate Supporting the motorcycle Since this model is not equipped with light bulb a centerstand, follow these precau- tions when removing the front and rear wheel or performing other main- tenance requiring the motorcycle to stand upright.

  • Page 55: Troubleshooting

    PERIODIC MAINTENANCE AND MINOR REPAIR To service the rear wheel like Yamaha parts, but they are often Raise the rear wheel off the ground by inferior, have a shorter service life and using a motorcycle stand or, if a can lead to expensive repair bills.

  • Page 56: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 57: Engine Overheating

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 58: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26000 ducts onto seals, gaskets, sproc- cleaning products, solvent or Care kets, the drive chain and wheel thinner, fuel (gasoline), rust While the open design of a motorcy- axles. Always rinse the dirt and removers or inhibitors, brake cle reveals the attractiveness of the degreaser off with water.
  • Page 59 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clea- CAUTION Remove dirt with warm water, a mild ner to remove any remaining dirt. Do not use warm water since it detergent, and a soft, clean sponge, 6.

  • Page 60: Storage

    NOTE: fuel cock that has an “OFF” posi- e. Remove the spark plug cap from Consult a Yamaha dealer for advice tion: Turn the fuel cock lever to the spark plug, and then install on what products to use.
  • Page 61 MOTORCYCLE CARE AND STORAGE the tires from becoming degra- ded in one spot. 8. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month.

  • Page 62: Specifications

    Transmission Compression ratio 100/80-17 52H Primary reduction system Manufacturer/model 6.85 :1 Helical gear PIRELLI Starting system Primary reduction ratio Rear tire Electric starter 71 x 20 (3.550) Lubrication system Secondary reduction system Type Separate lubrication (Yamaha autolube) Chain drive Tubeless...
  • Page 63 SPECIFICATIONS Size Recommended fluid Bulb voltage, wattage x quantity 130/70-17 62H DOT 4 Headlight Manufacturer/model Rear brake 12 V, 25 W/25.0 W x 2 PIRELLI Type Tail/brake light Maximum load Single disc brake 12 V, 5.0 W/21.0 W x 1 195 kg Recommended fluid Front turn signal light...

  • Page 64: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: 1. Key identification number EAU26390 1.

  • Page 65: Model Label

    1. Model label The model label is affixed to the frame under the seat. (See page 3-7.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 66 INDEX Replacing the fuse ........6-20 Replacing the headlight bulb ....6-21 Adjusting the brake pedal position and Engine break-in ..........5-3 Replacing the license plate light bulb..6-22 free play ..........6-13 Engine overheating ........6-25 Right view ..........2-2 Adjusting the carburetor ......6-9 Adjusting the clucth lever free play ..6-12 Frame serial number ........9-1 Adjusting the engine idling speed .....6-9 Seat ............3-7...
  • Page 67 YAMAHA MOTOR ESPAÑA, S.A. PRINTED IN SPAIN 2005.1-Bengar Gràfiques, S.L.

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