Table Of Contents - Universal M3-20A Operator's Manual

TABLE OF CONTENTS
Introduction ....................................................................... 2
Description ............ . ...................................... 20
Warranty Procedures .. __ ............................................ __ .. 2
Alternator Troubleshooting ................................. 20
Typical Customer Identification Card .......................... 2
Checking for Propcr Voltage .............................. .20
Product Software .......... _ ........... _ ........... _ ....................... 2
Engine 12 Volt DC Control Circuit ............................ 21
Notes, Cautions and Warnings ..................................... 2
Drivc Belt Adjustmcnt .............................................. .21
Serial Number Location ............................................... 3
Battery Care ............................................................... 21
Understanding the Diesel Engine ................................. 3
Glow Plugs ................................................................ 21
Ordering Parts .............................................................. 3
Wiring Diagram ..............................................................
.22
Spares and Accessories ................................................ 3 Wiring Schematic ...........................................................
23
Protecting Your Investment .......................................... 3 Engine Adjustments ......................................................
.24
Admiral Control Panel ....................................................
.4 Throttle and Stop Assembly ....................................... 24
Captain Control Panel ....................................................
.5
Diesel Fuel, Engine Dil and Engine Coolant ...............
6
Diesel Fuel ................................................................... 6
Valve Clearance .......................................................... 24
Water Heater Connections ............................................
25
Water Heater Installations .......................................... 25
Care of the Fuel Supply ........................................ 6
Engine Troubleshooting ................................................
.26
Engine Oil ............................................................. 6
Control Panel Troubleshooting .................................... 28
Engine Coolant ............................................................. 6 Manual Starter Disconnect (Toggle Switches) .......... 28
Coolant and Recovery Tank ......................................... 6 Troubleshooting Water Temperature and
Preparations for Initial Start-Up ...................................
7
Prestart Inspection ........................................................ 7
Oil Pressure Gauges ................................................... 28
Tachometer Troubleshooting ........................................
29
StartingJStopping Procedure .......................................... 8
Starting Procedure ........................................................ 8
Preheat .......................................................................... 8
Tachometer/Hourmeter ............................................... 29
Hourmeter Inoperative ........................................ 29
Tachometer Inoperative ...................................... .29
Start .............................................................................. 8
Tachometer Sticking ........................................... 29
Starting Under Cold Conditions ................................... 8
Stopping Procedure ...................................................... 8
Break-In Procedure ..........................................................
9
Calibration .......................................................... 29
HBW Transmission .........................................................
.30
Initial Operation ......................................................... 30
The First 50 Hours ....................................................... 9
Gearbox Operation ..................................................... 30
The Daily Routine ...........................................................
10
Check List .................................................................. 1 0
Start Your Engine ....................................................... I 0
Maintenance Schedule ..................................................
11
When Under Sailor Being Towed ............................. 30
Locking the Prop ....................................................... .30
Control Cables ........................................................... .30
Maintenance ............................................................... 31
Transmission Fluid .............................................. 31
Engine Cooling Circuit... ................................................
13
Description ................................................................. 13
To Refill With Coolan!... ..................................... 13
Capacity .............................................................. 31
Fluid Change ...................................................... .31
Checking the Bowdin Cable or Rod Linkage ..... 31
Thermostat .................................................................. 14
Propeller Shaft Alignment ................................ .31
To Replace the Thermostat ................................. 14
Lay-Up/Winterize ............................................... .31
Raw Water Cooling Circuit ........................................ 14
Raw Water Pump ................................................ 14
Changing the Raw Water Impeller. ..................... 15
Heat Exchanger ................................................... 15
Zinc Anode .......................................................... 15
Engine Oil Change ..........................................................
16
Lay-Up and Recommissioning ......................................
32
Lay-Up ....................................................................... 32
Propeller Shaft Coupling ........................................... .32
Fresh Water Cooling System ...................................... 32
Lubrication System ................................................... .32
Fuel System ................................................................ 32
Drain the Sump .......................................................... 16
Raw Water Circuit ..................................................... .32
Replacing the Oil Filter.. ..................................... 16
Intake Manifold ......................................................... .32
Refill the Oil Sump ............................................. 16
Starter Motor .............................................................. 33
Remote Oil Filter ............................................................
17
Cylinder Lubrication ................................................. 33
Installation .................................................................. 17
Transmission .............................................................. 33
Fuel System ....................................................................
18
Fuel Filters ................................................................ 18
Fuel Water Separator .................................................. 18
Fuel Additivcs ............................................................ 19
Spares ......................................................................... 33
Batteries ...................................................................... 33
Recommissioning ....................................................... 33
Specifications .................................................................
34
Spares ......................................................................... 19
Parts Identification .......................................................
.36
Primary (Blecding/The Fuel System) ........................ 19
Metric Conversions...................................... . .........
37
Air Cleaner/Silencer ............................................ 19 Standard Hardware Torques ....................... . .........
3R
DC Electrical System ................................................. 20
Spare Parts ...................................................................
.39
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