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Hitachi RAS-30MH1 Installation Manual page 2

Split unit air conditioner
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Please mount the outdoor unit on
stable ground to prevent vibration
and increase of noise level.
Decide the location for piping after
sorting out the different types of
pipe available.
Open the side plate by unscrewing
the screws as shown below.
CAUTION
!
Please make sure to remove all
spacers inside the unit.
Open the Top, Back and Side
cover of the unit.
Pull out the spacers inside.
(Spacers are only for transportation
purpose).
If not remove, vibration and noise
will occur.
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
There are holes on the base of Outdoor unit for condensed water to exhaust.
In order to fl ow condensed water to the drain, the unit is installed on a stand
or a block so that the unit is 100mm above the ground as shown fi gure.
Join the drain pipe to one hole.
At fi rst insert one portion of the hook to the base (Portion A), then pull the
drain pipe in the direction shown by the arrow while inserting the hook into
the base. After installation, check whether the drain pipe cling to the base
fi rmly.
A
BASE
DRAIN PIPE
When using in cold region, etc.
In cold region with severe cold climate and heavy snow, water discharged
from heat exchanger freeze on the base surface and this may affect
drainage. In such a region, remove bush on the bottom face of outdoor unit
for better drainage. When using drainpipe, consult our dealer.
THIS APPLIANCE MUST
WARNING
!
BE EARTHED.
Procedures of Wiring
In case that power is supplied from Indoor Unit
Power line
Control line
Indoor
Unit
GRN + YEL
Strip wires
Outdoor
Unit
GRN + YEL
!
WARNING
The naked part of the wire core should be 10 mm and
fi x it to the terminal tightly. Then try to pull the individual
wire to check if the contact is tight. Improper insertion
may burn the terminal.
Be sure to use only power cables approved from the
authorities in your country. For example in Germany:
Cable type: NYM 3x1.5mm
2
, (fuse = 30A time delay)
Please refer to the installation manual for wire connection
to the terminals of the units. The cabling must meet the
standards of electrical installation.
There is a AC voltage of 220~230V between the L, N,
A and B terminals. Therefore, before servicing, be sure
to remove the plug from the AC outlet or switch off the
main switch.
1
Insulation And Maintenance Of Pipe Connection
The connected terminals should be completely sealed with
heat insulator and then tied up with rubber strap.
Please tie the pipe and power line together with vinyl tape
as shown in the fi gure showing the installation of Indoor and
Outdoor units. Then fi x their position with holders.
To enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
Completely seal any gap with putty.
3
Power Source And Operation Test
Power Source
!
CAUTION
Please use a new socket. Accident may occur due to the use
of old socket because of poor contact.
Please plug in and then remove the plug for 2 – 3 times. This
is to ensure that the plug is completely plugged into the socket.
Keep additional length for the power cord and do not render the
plug under external force as this may cause poor contact.
Do not fi x the power cord with U-shape nail.
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IA1126: A
INS RAS-30MH1-EN2 1
INS RAS-30MH1-EN2 1
1
Preparation of Pipe
Please face this side
(suction side) of the
unit to the wall.
Use a pipe cutter to cut the copper pipe.
Please
remove
side cover
when
connecting
the piping
and
connecting
Pull
cord.
downward
Jagged edge will cause leakage.
Point the side to be trimmed downwards during trimming to prevent copper
Top cover
chips from entering the pipe.
Before fl aring, please put on the fl are nut.
Back cover
Side cover
Outer
Diameter (mm)
6.35 (1/4")
9.52 (3/8")
12.7 (1/2")
2
Pipe Connection
CAUTION
!
Please be careful when bending the copper pipe.
Screw in manually while adjusting the center. After that, use of torque wrench to
tighten the connection.
Wiring Of The Indoor Unit
For wire connection of the Indoor unit, you need to remove front panel
and electrical cover.
Method to remove front panel
Refer to "FINAL STAGE OF INSTALLATION – How to Remove The
Front Cover".
Method to remove electrical cover
Remove the screw and electrical cover.
Insert the connecting cord (A, B, C, D) from the bottom of unit.
Fixed the wire to terminal wires fi rmly as shown in fi gure at
right side.
Screw
Electrical cover
Wiring of The Outdoor Unit
Please remove the side cover for wire connection.
If you cannot attach the side cover
due to the connecting cord, press the
connecting cord in direction to the front
panel to fi x it.
!
Be sure that the hooks of the side cover
is fi xed in certainly. Otherwise water
WARNING
leakage may occur and this causes short
circuit or faults.
The connecting cord should not touch
to service valve and pipes. (It becomes
high temperature in heating operation.)
Checking for the electric source
and the voltage range
Before installation, the power source must be checked and
necessary wiring work must be completed. To make the
wiring capacity proper, use the wire gauges list below for
the lead-in from a pole transformer and for the wiring from
a switch board of fuse box to the main switch and outdoor
unit in consideration of the locked rotor current.
IMPORTANT
Cable length
Wire cross-section
up to 16m
up to 15m
up to 25m
2
Installation Of Remote Controller
The remote controller can be placed in its holder which is
fi xed on wall or beam.
To operate the remote controller at its holder, please ensure
that the unit can receive signal transmitted from the controller
at the place where the holder is to be fi xed. The unit will beep
when signal is received from the remote controller. The signal
transmission is weaken by the fl uorescent light. Therefore,
during the installation of the remote control holder, please
switch on the light, even during day time, to determine the
mounting location of the holder.
The controller must
be hooked onto the
hook at the lower
part of the holder.
Push in the remote
controller in the
direction as shown
in fi gure beside.
Operation Test
Please ensure that the air conditioner is in normal operating
condition during the operation test.
Explain to your customer the proper operation procedures
as described in the user's manual.
CAUTION
!
Please use exclusive
tool
A (mm) Rigid Flaring Tool
For R410A tool
For R22 tool
~
0.0
0.5
1.0
~
0.0
0.5
1.0
~
0.0
0.5
1.0
In case of removing fl are nut of an Indoor unit, fi rst remove a nut
of small diameter side, or a seal cap of big diameter side will fl y
out. Prevent water from entering into the piping when working.
Outer
Torque N·m
dia.of pipe
(kgf
·
cm)
Small dia. side
6.35 (1/4")
13.7 – 18.6 (140 – 190)
Large dia. side
9.52 (3/8")
34.3 – 44.1 (350 – 450)
12.7 (1/2")
44.1 – 53.9 (450 – 550)
Valve
Small dia. side
6.35 (1/4")
19.6 – 24.5 (200 ~ 250)
head cap
Large dia. side
9.52 (3/8")
19.6 – 24.5 (200 ~ 250)
12.7 (1/2")
29.4 – 34.3 (300 – 350)
Valve core cap
12.3 – 15.7 (125 ~ 160)
Connect the
earth cord
A
B
After remove the screw
and band, put the
connecting cords and fi x
the band with screw.
Screw
N
L
A
Investigate the power supply capacity and other
electrical conditions at the installation location.
Depending on the model of room air conditioner to be
installed, request the customer to make arrangements
for the necessary electrical work etc.
The electrical work includes the wiring work up the
outlet. In localities where electrical conditions are
poor, use of a voltage regulation is recommended.
IMPORTANT
Fuse Capacity
30A time delay fuse
CAUTION
Outdoor supply cords shall not be lighter than
2
1.5mm
polychloroprene sheathed fl exible cord with code
2
2.5mm
designation 60245 IEC 57.
2
4.0mm
How to Remove The Front Cover
1 Open the front panel.
Please remove and attach the
front panel by both hands.
After opening the front panel by both hands.
1 Undo the right arm while pushing it inside.
2 Slide the front panel to right as shown in fi gure. Then
remove while pulling it to front.
2 Remove the fi lters.
3 Remove the caps and screws
at the lower portion of the
front cover.
4 Pull the front cover upward as far
as the location where the lower
portion of the front cover is on
the defl ector.
Lower portion of front cover
5 Remove while pulling the front
cover in direction to arrow as
shown in fi gure to hold the both
sides of front cover.
3
Removal Of Air From The Pipe And Gas Leakage Inspection
Procedures of using Vacuum Pump for Air Removal
As shown in right fi gure, remove
the cap of valve core. Then,
1
connect the charge hose. Remove
the cap of valve head. Connect
the vacuum pump adapter to the
vacuum pump and connect the
charge hose to the adapter.
Fully tighten the "Hi" shuttle of
the manifold valve and completely
unscrew the "Lo" shuttle. Run the
2
vacuum pump for about 10–15
minutes, then completely tighten
the "Lo" shuttle and switch off the
vacuum pump.
Completely unscrew the spindle of
the service valve (at 2 places) in
3
anti-clockwise direction to allow the
fl ow of coolant (using Hexagonal
Wrench key).
Remove the charge hose and
tighten the cap of valve head.
4
Check the cap's periphery if there
is any gas leakage. The task is
then completed.
Gas Leakage Inspection
Please use gas leakage detector to check if
leakage occurs at the connection of Flare nut
as shown on the right.
If gas leakage occurs, further tighten the
connection to stop leakage.
How To Connect The Optional Parts
(RAC Adapter, Weekly Timer, Wired Remote Control)
C
D
B
C
D
Earth terminal
[For all optional part, please refer catalog for part number]
As for connecting to H-Link, a separately purchased
RAC Adapter is required.
To install the wiring the electrical box cover must be opened.
Connect the connector of RAC adapter to CN1101.
Assemble back the cover of electrical box.
Please refer to the respective user manual of RAC Adapter
for further details.
Please be careful not to damage lead wires by edge of
plate when connecting the optional parts.
WEEKLY TIMER / WIRED REMOTE CONTROLLER
[For all optional part, please refer catalog for part number]
Connection to the electrical box:
Remove the cover of electrical box.
Connect the connector of Weekly Timer/wired remote
controller to CN1102.
Assemble back the cover of electrical box.
Please refer to the respective user manual of Weekly Timer/
wired remote controller for further details.
Please be careful not to damage lead wires by edge of
plate when connecting the optional parts.
How to Attach the Front Cover
1 After covering the front cover to the unit, certainly hook
at the upper portion (four places). Then, check that the
drain pan is certainly attached. Push the front cover in
the direction of arrow at the
portion of hooks.
2 Hook the front cover at lower portion to the drain pan and
then fi x them by screws and attach the caps.
3 Attach the front panel.
Cap
Screw
Certainly insert the left shaft of the front panel to the hole
of the front cover. Next insert the right shaft as same as
the left.
4 Attach the fi lters which are placed the surface written
"FRONT" up.
Defl ector
After attaching the fi lters, push the front panel at three
arrow portion as shown in fi gure and close it.
H-LINK
Hole
Shaft
Guide
12/14/13 10:59 AM
12/14/13 10:59 AM

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Rac-30mh1