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Summary of Contents for Pro-Team Upright Vacuum
- Page 1 Upright Service Manual...
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Page 2: Table Of Contents
Handle/New Power Cord & Strain Relief Replacement ....36-37 Handle and Power Cord Installation ............. 38 Impact Bumper Installation ..............39 FINAL VACUUM Assembly ....................40 View Upright Vacuum TROUBLESHOOTING Wiring Schematic Clearing Hose and Wand Obstructions ..........41-42 at www.pro-team.com www.pro-team.com... -
Page 3: Bag Housing
Cover Nozzle Crossover Phillips Screws Plate Seal Duct Inlet Seal Lower Transition Duct Seal Bag Cover Bag Cover Nozzle Plate Nozzle Plate Bag Cover Nozzle Plate Bag Cover Gasket Bag Cover Gasket Phillips Screws Phillips Screws BOTTOM VIEW www.pro-team.com 866.888.2168... -
Page 4: Disassembly
Using thumb to hold in place, insert flat- cover latch plate to release. Make sure head screwdriver into bag cover (near rounded points clear holes in bag cover. top) to release bag cover release latch. To Reassemble. Repeat steps in reverse. www.pro-team.com 866.888.2168... - Page 5 Bag Housing Completed Bag Housing Bag Housing Seal Gasket Phillips Screw Handle Filter Lock-Out Nut Plate Cover Switch Filter Lock-Out Switch Rivet for Bag Housing Assembly Bag Housing Assembly with Riveted Hinge and Bag Cover Nozzle Plate www.pro-team.com 866.888.2168...
- Page 6 To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. To Reassemble. Repeat steps in reverse. Remove 4 screws located near bottom of bag housing (2 front, 2 back). Remove bag housing. www.pro-team.com 866.888.2168...
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Page 7: Bag Lockout Switch Replacement
Remove filter bag. Remove switch cover and filter lockout Remove crimps by pressing locking tab on locked connectors. Reverse steps to switch. To remove the switch cover, insert reassemble. a flathead screwdriver under switch lever and gently pry upward. www.pro-team.com 866.888.2168... -
Page 8: Hose Cap Collar Repair
IMPORTANT: you have only a few seconds to apply the bead of glue and seat the collar into the bag cover. *IMPORTANT: use only Loctite adhesive #454. Quickly insert collar into bag cover evenly, pressing firmly for 20 seconds to ensure an adequate bond. www.pro-team.com 866.888.2168... -
Page 9: Quick Release Clip Replacement
Bag Housing QUICK RELEASE CLIP REPLACEMENT Aligh tabs. Push ends together. Snap into place. www.pro-team.com 866.888.2168... -
Page 10: Bag Housing To Motor Housing Assembly
Filter Lock-Out Switch NOTE: Make sure the handle nut plate is in place before you replace the bag housing gasket seal. Bag Housing Assembly Left/Right Wand Guide or (both) Duct Assembly APPLIES TO XP MODELS ONLY Motor Housing www.pro-team.com 866.888.2168... - Page 11 Sound Foam Motor E. Power Housing Nozzle Switch Harness High Filtration Filter Exhaust Motor Housing Rear Wheel Pivot Bearing Pivot Bearing D. Power Nozzle Filter Cartridge Cover Switch Harness HEPA Media Exhaust Filter Rear Wheel Filter Cartridge Cover www.pro-team.com 866.888.2168...
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Page 12: Motor Housing Index
Remove Intercept Micro® Filter. Remove switch cover and filter lockout switch. Remove crimps by pressing locking tab on To remove the switch cover, insert a flathead screw- connector. driver under switch lever and gently pry upward. (Continued on page 12) www.pro-team.com 866.888.2168... - Page 13 Remove the bag full indicator tube (tube not pictured) from the bulkhead and lift off the bulkhead. Disconnect motor crimps from motor and from Remove upper motor mount. Lift motor from lower air duct. Remove motor. housing. (Continued on page 13) www.pro-team.com 866.888.2168...
- Page 14 Housing should look like this after the foam and motor housing then remove the foam that covers air duct are removed. wire harness. Turn vacuum over and remove (8) screws. Slide duct flex hose from powerhead. (Continued on page 14) www.pro-team.com 866.888.2168...
- Page 15 Motor Housing DISASSEMBLY (CONTINUED FROM PAGE 13) Remove (2) wheel clamp screws on left and Remove wheels and pivot bearings. right wheels. Pull wire harness through body housing. To Reassemble. Repeat steps in reverse. Remove exhaust filter. www.pro-team.com 866.888.2168...
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Page 16: Wand Guide
Left Wand Guide Lock Latches Right Wand Guide Latch Hole Switch Guide Latch Switch Installation. Seat switch into the left wand guide. Snap lock latches together all the way up both sides of the wand guides. www.pro-team.com 866.888.2168... -
Page 17: Wire Harness Replacement
Remove Intercept Micro Filter. Remove crimps by pressing locking tab Remove switch cover and filter lockout switch. on connector. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. (Continued on page 17) www.pro-team.com 866.888.2168... - Page 18 Remove (4) bag housing screws and remove Remove the bag full indicator tube (tube not pic- bag housing. tured) from the bulkhead and lift off the bulkhead. Disconnect motor crimps from motor and Remove upper motor mount. remove motor. (Continued on page 18) www.pro-team.com 866.888.2168...
- Page 19 Note: Rotate brass fitting so it cannot be trapped by the lower duct. Insert new power nozzle wire harness in motor housing, locking brass fitting into (Continued on page 19) position as shown. www.pro-team.com 866.888.2168...
- Page 20 Note: The two black wires are threaded up ger rotate easily. The bulkhead will not fully through the wand guide. seat over the motor housing if the motor is not properly installed. (Continued on page 20) www.pro-team.com 866.888.2168...
- Page 21 If the bulkhead does not seat firmly onto the motor housing, you must adjust the motor until the motor is properly installed. Pull wires up through housing – one on each side. Reinstall bag lockout switch. (Continued on page 21) www.pro-team.com 866.888.2168...
- Page 22 Disconnect all wire connections. Remove wire ties. Remove the circuit breaker and power nozzle lockout switch. Do not remove power nozzle motor. *ProCare models do not have a power nozzle lockout switch. (Continued on page 22) www.pro-team.com 866.888.2168...
- Page 23 BLACK Put the hose sleeve into the other end of the hose Connect wires as shown and verify orientation of and position in the base assembly. Replace the switches. cover, air duct, and screw. (Continued on page 23) www.pro-team.com 866.888.2168...
- Page 24 This will simulate blockage and the bag full light should come on. Take your hand off the end of the wand and the light should turn off. If your vacuum passes these tests, your vacuum is ready to use. www.pro-team.com 866.888.2168...
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Page 25: Motor
INSTALLING CARBON BRUSHES Insert carbon brush into Carefully bend brass tab slightly Re-connect wire. Replace bracket. upward with small flat tip locking tabs. Bend tabs screwdriver. downward. www.pro-team.com 866.888.2168... - Page 26 Brush Roll Drive Belt Air Duct Base Cover Seal Formed Wire Brace Lower Hose to Air Duct Air Duct Hose Sleeve Phillips Screw Baseplate Rear Wheel Clamp Front Roller Front Roller Base Cover Phillips Screw Axle Shaft Vinyl Bumper www.pro-team.com 866.888.2168...
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Page 27: Power Nozzle Index
Install electronic components, Vacuum Operation Indicator Board, circuit breaker, and power nozzle lockout switch (lockout switch XP models only – not pictured). d) Attach jumper wire to Vacuum Operation Indicator Board. e) Make sure components are properly seated in the base. www.pro-team.com 866.888.2168... -
Page 28: Power Nozzle To Body Assembly
Wheel clamps are then put into place and screwed the motor housing. Put wheel down. Power nozzle cover will then be placed on top of the base. onto motor housing axle. Flip the unit and fasten cover to power nozzle base using (8) screws. www.pro-team.com 866.888.2168... -
Page 29: Hose Sleeve Replacement
Unclip circuit board and move aside. over and pull base cover off powerhead. Unscrew air duct cover. Pull off air duct cover. Pull out hose sleeve. Replace with new sleeve. Sleeve must sit in groove to be properly seated. Reverse steps to reassemble. www.pro-team.com 866.888.2168... -
Page 30: Pivot Bearing Replacement/Wheel Replacement
Turn vacuum over and pull base cover Remove 8 screws from base plate. off powerhead. Remove right and left rear wheel clamps. Lift bag housing from powerhead and remove wheel. To Reassemble. Repeat steps in reverse. Remove old pivot bearing. Install new pivot bearing. www.pro-team.com 866.888.2168... -
Page 31: Detent Spring Replacement
Place new detent spring into spring slot in If there is not enough detent spring to remove with pliers use a flat head vacuum power head as shown. screwdriver to pry out broken spring. Push down on detent spring until fully seated. www.pro-team.com 866.888.2168... -
Page 32: Hose And Power Cord
Assembly Screw for XP Model Quick Release Hose Clip Carry Handle with Tool Caddy for XP Model Quick Release Handle Hose Cuff Assembly Screw for Base Model Wand Carry Handle with Tool Cord Retention Clip Caddy for Base Model www.pro-team.com 866.888.2168... -
Page 33: Handle
Cord Wrap Phillips Screw Cord Wrap Bracket Compression Spring Washer Handle Bezel with Screws Cord Wrap Bracket Compression Spring (XP version pictured) Handle Assembly Phillips Screw Handle Tube with Wire Harness, Rivet Nut and Plug Rivet Handle Tube Bushing and Screw www.pro-team.com 866.888.2168... -
Page 34: Assembly
3 fig. 4 Remove screw at base of handle and remove from Feed handle wire harness through new handle and handle tube (fig. 3). replace screw at the base of the handle (fig. 4). (Continued on page 34) www.pro-team.com 866.888.2168... - Page 35 BLUE, BROWN, then RED wires between the screw bosses as above. in that order (as shown). BROWN and BLUE wire loops must be positioned above the screw bosses on the handle bezel as shown. (Continued on page 35) www.pro-team.com 866.888.2168...
- Page 36 C. Be sure all switch wires are routed the circular shoulders and gently place handle between screw bosses to ensure that the wires do bezel into handle. not get damaged. Insert screws into bezel (fig. 5). fig. 5 www.pro-team.com 866.888.2168...
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Page 37: Handle And Power Cord Installation
Slide strain relief up to the groove on the cord. power cord and snap strain relief clasp into place. NOTE: Use care when sliding the strain relief clasp over the handle tube bushing so as not to damage bushing. (Continued on page 37) www.pro-team.com 866.888.2168... - Page 38 Install cord retension clip next to power cord. Install screw and tighten. Use flathead screwdriver to reattach carry handle to handle tube. Ensure proper alignment of carry handle by verifying bag cover closure. www.pro-team.com 866.888.2168...
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Page 39: Handle Installation
2-3 inches pushing with thumb to connect cord to handle. inside the channel. It will be correctly inserted when the handle bushing hole in the handle tube aligns with the nut plate hole in the bag housing. www.pro-team.com 866.888.2168... -
Page 40: Impact Bumper Installation
Place old washer on end of screw. Note: Make sure spring is installed as shown above. Insert impact bumper assembly into cord wrap bracket. Note: Screw should be inserted inside spring from original assembly. Do not over tighten. www.pro-team.com 866.888.2168... -
Page 41: Final Vacuum Assembly
Attach with Handle Tube Bushing and Carry Handle with Tool Caddy. Quick Release Hose Wrap Power Cord around Cuff Cord Wrap Post. Cord Wrap Wand Screw Power Cord Handle Tube Bushing Handle Assembly Screw Carry Handle with Tool Caddy Cord Wrap Post www.pro-team.com 866.888.2168... - Page 42 Lower air duct Figure C Figure D Reconnect the lower air duct hose and upper hose assembly, and turn on the vacuum. www.pro-team.com 866.888.2168...
- Page 43 Guide Reconnect the lower air duct and upper hose assembly. Close bag hous- ing cover and power on the vacuum. Lower air duct Figure D www.pro-team.com 866.888.2168...
- Page 44 P.O. Box 7385, Boise, Idaho 83707 • 866.888.2168 www.pro-team.com #106243 Revised 12/12...
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