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Miller Electric MS Weld Control Owner's Manual

Om-1510
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February
1976
FORM: OM-1510
Effective
with serial
No. HE787389
MODEL
MS Weld Control
STOCK NO.
079
065
MODEL/STOCK NO.
SERIAL/STYLE
NO.
DATE
PURCHASED
ADDITIONAL
COPY
PRICE 80 CENTS
OWNERS
MANUAL
MILLER ELECTRIC MFG. CO.
APPLETON, WISCONSIN,
USA 54911
NWSA CODE NO. 4579
%

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Summary of Contents for Miller Electric MS Weld Control

  • Page 1 February 1976 FORM: OM-1510 Effective with serial No. HE787389 MODEL STOCK NO. MS Weld Control MODEL/STOCK NO. SERIAL/STYLE DATE PURCHASED OWNERS MANUAL MILLER ELECTRIC MFG. CO. APPLETON, WISCONSIN, USA 54911 ADDITIONAL COPY PRICE 80 CENTS NWSA CODE NO. 4579...
  • Page 2 Instructions. MILLER Electric Mfg. obligation, under this expressly limited replacing any defective warranty, repairing part correcting manufacturing...
  • Page 3 ERRATA SHEET exceptions appearing later After this equipment design occurred. This sheet lists data manual refinements in printed, this manual. AMENDMENT TO SECTION 3 FUNCTION OF CONTROLS ~NOTE~ this other circuit diagram(s) later in The circuit appearing diagram(s) this supplement replace 1manual.
  • Page 4 A AILGS _______ z:::i:~~~ PLR4 £ 11CR ~?~~~L?}S APLO, R1000E FI.U0 ROPOPS IRMOTE FIXTURE _i::~~i .SA~W MAO. ____________ 5000900O~ jjl_ MOTOR bARD AS?? REMOTE REMOTE START STOP 4lP~~2 C~~El~~T _________ ________________ ,26–~L__ I3I~ 1~–j2 ~lcfi R~ ~ _________T~AJ f I X T C j ~ ~ ~ i 2 A ~O,3 ~99o...
  • Page 5 115W WORK C~UC5 P1.04 _________ £ P51802 SUKNS~5 D.~1 W1TD 15111121 –If: RFCR BEll? _________________ ~0E~ +4RE~~ I~5Wj REMOTE ~R,EzC*I FLUX HOPPER kn.os~J .~O3 RECS REC. REMOTE sd?1 T4C~ FIXTURE 0v1R~ .5AMP MAX. ISV. H- ~ 5000 000, lOAN REMOTE REMOTE START STOP...
  • Page 6 With Item Dia. Part No. Listed Replaced Quantity Description Page Mkgs. Part No. Parts List CIRCUIT CARD ASSEMBLY, Item 4 052 841 075 318 program (Eff with HH050890) (See NOTE below for components of 052 841) ftem3l 075 077 SCREW, brass 5/8-1 079281...

  • Page 8: Table Of Contents

    TABLE OF CONTENTS Paragraph Page SECTION INTRODUCTION General 1- 1. Receiving-Handling Description 1-4. Safety SECTION 2INSTALLATION 2-1. Location 2- 2. Electrical Contactor Control And Voltmeter Connections Input, Shielding Gas Connections Secondary Connections 2- 5. Weld Head Connections Remote Gas Control & Remote Fixture Start Connections 2- 7.
  • Page 9 Shielding Output ~Receptac1e Shielding Remote Start, Stop, Input Receptacle & Emergency Stop Remote Gas Control & Receptacle Remote Fixture Start Receptacle Input, ________ Voltmeter, & ________________ Contactor Control Receptacle Rc3 Circuit Breaker Negative Secondary Positive Terminal Weld Secondary H~a d Terminal Receptacle Emergency...

  • Page 10: Section 1 Introduction

    SECTION 1 INTRODUCTION Electrical Max. Voltage Overall Weight Input Applied Dimensions (Pounds) Weld Control Weld Head (Inches) Ship 115 Volts AC Height 15-3/8 100 Volts Single Phase Width 11-3/4 60 Hertz 5-1/4 Depth Figure I-i. Specifications GENERAL 1 -4. SAFETY This manual has been prepared especially familiar...

  • Page 11: 3. Shielding Gas Connections

    3-11. RUN IN CONTROL (Figure 3-11 B- Full Automatic Mode Of Operation The RUN IN Control provides determining The WELD TIME Control, in this mode of adjusts operation, means which welding wire will be fed into the weld the crater-fill time from 0.3 2.0 seconds.

  • Page 12: Start, Stop, Emergency Stop

    2-7. REMOTE START, STOP, & EMERGENCY STOP control of the weld stopping cycle remote emergency CONNECTIONS (Figure 2-2) from closed switch desired, leads normally connect D and E of PLG2. between pins plug addition, remove lumper lead between terminals 2 and 3 of terminal strip control of the weld...
  • Page 14 II5VAC CONTACTOR APLGS Ej~RC3 ~CB, ________ POWER iP~I4~ __________________________ CVRc5 ~CRl ~~CW ~fl~l _J.~LrR~lPIW( PURGE R(OL~~WEL~1 15116121 RECI7 REC7 RECO LT-RLU. H~n1~~ TR~–~REC~ AAA~APLG, REMOTE REC4 RECS REMOTE r4~o2 FIXTURE .SAMP MAX. INCH 5000 bTb DOWN MOTOR BOARD TC7~ IIWT CaN.
  • Page 15 1976 FORM: OM-1510 February Effective with serial No. HE787389 STOCK NO. MODEL MS Weld Control 079 065 MODEL/STOCK SERIAL/STYLE NO. DATE P~JRCHASED PARTS LIST MILLER ELECTRIC MFG. CO. APPLETON, WISCONSIN, USA 54911 .~iN7t0 NWSA CODE NO. 4579...
  • Page 16 OM-1510 Page...
  • Page 17 Item Factory Dia. Part No. Mkgs. Description Quantity Main Assembly (Contd) Figure 41/64 074 870 WASHER, fiber shoulder i-3/8ODx3/8 ..073 211 BEZEL, double (attaching hardware M & meter~ 073 726 METER, volt dc 0-50 scale 076 419 METER, dc 0-800 scale 030 131 POTENTIOMETER,carbon 2watt5OK ohm...
  • Page 18 Item Dia. Factory Quantity Mkgs. Part No. Description Figure Main Assembly G & 075 456 PANEL, inside control box (attaching hardware 074 486 LABEL, pre-flow post flow weld time SPACER, 074 998 support 073 730 CONNECTOR, (attaching hardware D & edge 075 318 CIRCUIT CARD ASSEMBLY...
  • Page 19 Dia. Factory Part No. Description Mkqs. Quantity Control (See Fig. Figure 075 308 Circuit Card Assembly, Motor Page 2 Item 074 201 CAPACITOR, mylar 0.1 uf 400 volts 074 197 CAPACITOR, mylar 0.047 uf 100 volts CAPACITOR, C3,6 073 549 mylar 0.015 uf 200 volts 073 454...
  • Page 20 Dia. Factory Mkgs. Part No. Description Quantity Figure 075 318 Circuit Card Assembly, Program (See Fig. 2 Item Page 073 715 CAPACITOR, tantalum 0.15 uf 200 volts 073 731 CAPACITOR, uf 35 volts dc electrolytic C3,15 073 714 CAPACITOR, tantalum 0.22 uf 35 volts 073 716...

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