Advertisement
SECTION
1
-
INTRODUCTION
1-1.
GENERAL
This manual has been
prepared especially
for
use
in
familiar
izing personnel
with the
design,
installation,
operation,
main
tenance, and
troubleshooting
of this
equipment.
All informa
tion
presented
herein should be
given
careful consideration
to
assure
optimum performance
of this
equipment.
1-2.
RECEIVING-HANDLiNG
Prior
to
installing
this
equipment,
clean all
packing
material
from around the unit and
carefully inspect
for
any
damage
that
may
have occurred
during shipment.
Any
claims
for
loss
or
damage
that
may
have occurred in transit
must
be filed
by
the
purchaser
with the carrier. A
copy
of the bill of
lading
and
freight
bill will be furnished
by
the carrier
on
request
if
occasion
to
file claim arises.
When
requesting
information
concerning
this
equipment,
It is
essential that Model
Description
and/or
Stock Number and
Serial
(or
Style)
Numbers of the
equipment
be
supplied.
1-3.
DESCRIPTION
This unit
is
designed
to
function
as
a
welding
control
station
remotely
located from the
main power
source.
It
provides
a
receptacle
to
which the electrode cable
is
to
be connected
to
and also
a
coarse
and fine
current
Control. This
welding
con
trol station i~
protected
from
damage
due
to
excess
overload
by
a
fuse in the
input circuitry.
1-4.
SAFETY
The
following
definition
applies
to
IMPORTANT blocks
found
throughout
this manual.
SECTION 2
-
INSTALLATION
2-1.
LOCATION
A
good
installation
is essential if the
welding
control station
is
to
provide satisfactory
and
dependable
service.
Proper
operating
temperatures
are
maintained
by
the air
stream
passing through
the unit.
IMPORTANT
The
welding
control station
should be located
so
that
the side
panels
with the air
vents
or
louvers
are
clear of
i
any
obstruction.
Figure
2-1. Dimensional
Drawing
U
I
The location should be such that
a
minimum
amount
of dust
and
dirt will be drawn into the air stream. Preventive main
tenance
consists of
removing
the wrapper from the
welding
control station and
blowing
Out
the dust accumulation inside
the unit.
2-2.
INPUT AND OUTPUT CONNECTIONS
A male Camlock
plug
is
provided
on
the
rear
panel
of the
welding
control st3tion
for
connecting
the electrode cable
from the
welding
power
source.
The
corresponding
female
receptacle
for this camlock
plug
is
supplied
with the
welding
control station.
A female
Camfock
receptacle
is
provided
on
the front
panel
of the
welding
control station for
making
Connections from
the station
to
the electrode holder cable. The
corresponding
male Camlock
receptacle
is
supplied
with the
welding
station.
Use Table 2-1
as
a
guide
in
selecting
the
electrode holder
cable.
Table 2-1.
Welding
Cable Sizes
Weldin.
An,peres
50
tOO
150
Totol~~2~of
200
Cable
(Copper)
250
300
350
400
tOO
4
4
4
3
2
1
1/0
1/0
ISO
3
3
2
1
1/0
2/0
3/0
3/0
200
2
2
1
110
2/0
3/0
4/0
4/0
250
1
1
1/0
2/0
3/0
4/0
4/0
500MCM
300
1/0
1/0
2)0
3/0
4/0
4/0
SOOMCM
500MCM
350
1/0
1/0
3/0
4/0
4/0
500MCM
500MCM
600MCM
400
2/0
2/0
3/0
4/0
SOOMCM
500MCM
500MCM
SOOMCM
500
3/0
3/0
4/0
500MCM
500MCM
500McM
SOOMCM
500MCM
600
4/0
4/0
500MCM
500MCM
500MCM
500McM
500MCM
1000MCM
Aluminum
I~ iMP2~I
I
Installation, operating
and maintenance
procedures,
practices,
etc., which will result in
damage
to
equip
ment.
NOTE:
Add
2-1/4
to
dimen
sion
for
protruding
handle
(not
shown)
at
rear
of
unit.
TB-004
544-A
OM-802
Page
1
Advertisement
