Related Manuals for Toshiba UM-OISPLUS-E003
Summary of Contents for Toshiba UM-OISPLUS-E003
- Page 1 UM-OISPLUS-E003 Programmable Logic Controllers USER’S MANUAL Networking CONTENTS OIS PLUS Operator Interface Stations Toshiba International Corporation Page 1...
- Page 2 Thank you for purchasing the OIS PLUS (Operator Interface Stations) product from Toshiba International Corp. OIS PLUS Series products are versatile industrial displays which are configured with Microsoft Windows based software. Manual’s Purpose and Scope This manual provides information on how to safely install, operate, and maintain your OIS PLUS.
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Page 3: Important Notice
The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty. -
Page 4: Related Manuals
Manual Revisions Please have the following information available when contacting Toshiba International Corp. about this manual. Name: Networking Manual Document: UM-OISPLUS-E003 Revision: Rev No. Date Description 2012/02/14 Initial Issue (for V200) 2012/03/20 Added I/O Mapping 2012/4/13 Added Engineering Corrections Related Manuals UM-OISPLUS-E001: Hardware &... -
Page 5: Table Of Contents
Table of Contents 0.1 Warning Labels Within Manual ......................3 0.2 Equipment Warning Labels......................5 0.3 Preparation............................6 0.4 Installation Precautions ........................7 0.5 Connection, Protection & Setup......................9 0.6 System Integration Precautions ...................... 11 0.7 3 Party Safety Certifications......................12 Serial Networking............................ - Page 6 0. General Safety Instructions and Information • Warning Labels Within Manual • Equipment Warning Labels • Preparation • Installation Precautions • Connection, Protection & Setup • System Integration Precautions • 3rd Party Safety Certifications Page2...
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Page 7: Warning Labels Within Manual
0.1 Warning Labels Within Manual DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual. Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. - Page 8 To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING, and CAUTION symbols. These warnings describe areas that require special care and/or strict adherence to the procedures to prevent serious injury and possible death. Electrical Hazard — The electrical hazard symbol is a lightning bolt enclosed in a triangle. The electrical hazard symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed.
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Page 9: Equipment Warning Labels
DO NOT remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your Toshiba representative for additional labels. The following are examples of the warning labels that may be found on the equipment and are... -
Page 10: Preparation
• Check to see that the model number specified on the nameplate conforms to the order specifications. • Modification of this equipment is dangerous and must not be performed except by factory trained representatives. When modifications are required contact your Toshiba representative. • Inspections may be required before and after moving installed equipment. -
Page 11: Installation Precautions
• Handling and Storage • Use proper lifting techniques when moving the OIS; including properly sizing up the load, and getting assistance if required. • Store in a well-ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt. •... - Page 12 Conductor Routing and Grounding • Use separate metal conduits for routing the input power, and control circuits. • A separate ground cable should be run inside the conduit with the input power, and control circuits. • DO NOT connect control terminal strip return marked CC to earth ground. •...
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Page 13: Connection, Protection & Setup
0.5 Connection, Protection & Setup Personnel Protection • Installation, operation, and maintenance shall be performed by Qualified Personnel Only. • A thorough understanding of the OIS will be required before the installation, operation, or maintenance of the OIS. • Rotating machinery and live conductors can be hazardous and shall not come into contact with humans. - Page 14 The failure of external or ancillary components may cause intermittent system operation, i.e., the system may start a motor without warning or may not stop on command. • There may be thermal or physical properties, or ancillary devices integrated into the overall system that may allow the OIS to start a motor without warning.
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Page 15: System Integration Precautions
The following precautions are provided as general guidelines for using an OIS in an industrial or process control system. • The Toshiba PLC is a general-purpose product. It is a system component and is used in conjunction with other items of industrial equipment such as PLCs, Loop Controllers, Adjustable Speed Drives, etc. -
Page 16: Rd Party Safety Certifications
0.7 3 Party Safety Certifications. CE Marking The V200 Series Programmable Controllers conform to the directive and standards of ISO/IEC Guide 22 and EN 45014. UL Certification The UL Mark on a product means that UL has tested and evaluated representative samples of that product and determined that they meet UL requirements. -
Page 17: Serial Networking
Serial Networking ♦ Modbus RTU Master ♦ Modbus RTU Slave Page13... - Page 18 It is possible to connect up to 32 devices together on a serial network as long as all devices have the same communications protocol. A common example would be several Toshiba ASD (adjustable speed drives/inverters) connected to an OIS PLUS display. In this case, all devices would communicate using Toshiba’s native ASD ASCII protocol.
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Page 19: Modbus Rtu Master Setup
When this example is setup and executing properly, it proves: ♦ Cabling is correct. ♦ Protocols are set correctly ♦ Communication parameters match ♦ Modbus register/device mapping is correct. ♦ Both devices are operating correctly. For a detailed understanding of serial networking, it is recommend that both Modbus master and slave examples be studied carefully before any setup/programming is started. -
Page 20: Define The Ois45E Plus Network
1.1.1 Define the OIS45E PLUS Network Go to the navigation pane and define the network Alternate click here and click on Add Setup the Node 1 as shown: For Protocol select Modbus RTU (Unit as Master), accept all the defaults except baud rate, change to 19.2k. Click on Add Com1 on the OIS45E PLUS is now setup as the Modbus master. -
Page 21: Enter Ois45E Plus Tags
1.1.2 Enter OIS45E PLUS Tags The next step is to assign Tags to the Modbus Master. In the Navigator Pane, click on Tags, the default tags assigned to the OIS45E PLUS are displayed automatically. Alternate click in the tags window and click on Add. Make sure Node name is Node 1 Modbus RTU (Unit as Master), then enter the Modbus coil 35483 as shown: Must be Node 1... -
Page 22: Create The Ois45E Plus Screens
Keep adding tags until all 6 of the tags shown below are added to Com1, Node 1: Note: Additional tags can be added at any time later on. 1.1.3 Create the OIS45E PLUS Screens Screens can now be created. In this example only one screen will be used. Create screen 1 as shown: Page18... - Page 23 Now the tags can be attached to the screen objects. Often times it is easier to attach the tags to the objects as the objects are created. It can be done either way. Select a button object. Assign properties using the properties pane. First select Feedback Tag.
- Page 24 Select the data display object Be sure to select the Modbus tag that is mapped to D0001 in the V200 PLC If desired, the beeper can be turned OFF for screen 1. Select the task under screen 1 and set it up as follows: This completes setup of the Modbus RTU master.
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Page 25: Modbus Rtu Slave Setup
1.2 Modbus RTU Slave Setup Open the OIL-DS software if it is not already open, click on New Project and select the V200 PLC. Select the GPU288 model. Page21... -
Page 26: Define The V200 Network
1.2.1 Define the V200 Network Go to the navigation pane and define the network. Alternate click here and click on Add For Protocol select Modbus RTU (Unit as Slave), accept all the defaults except Baud Rate. Select 19.2k then click on Add. Note: Communications settings must match settings in Modbus Master Page22... -
Page 27: Enter V200 Tags
1.2.2 Enter V200 Tags The next step is to assign Tags to the Modbus Slave. In the Navigator Pane, click on Tags, the default tags assigned to the V200 are displayed as shown. Alternate click in the tags window and click on Add. Look closely at the default tags above. - Page 28 When complete the tag list should look as follows: By this point a question should have arisen: How are the OIS45E PLUS and V200 registers mapped to Modus registers? The answer is: It happens automatically when a com port is assigned as a Modbus slave.
- Page 29 Modbus Slave Mapping: I/O Register Examples Example 1: GPU288 8in/8out GDI216 16in GDD288 8in/8out Inputs Outputs CPU Slot XW0000=440001 YW0000=441001 Slot 1 XW0100=440002 Slot 2 XW0200=440003 YW0200=441002 Example 2: GPU288 8in/8out GAD208 8 AI GDD288 8in/8out Inputs Outputs CPU Slot XW0000=440001 YW0000=441001 Slot 1...
- Page 30 Example 4: OIS PLUS TRPAIO0202L 2 AI/2 AO TRPOIO0808P 8 DI/8 DO Inputs Outputs OIS PLUS Slot 1 XW0100=440001 YW0100=441001 XW0101=440002 YW0101=441002 Slot 2 XW0200=440003 YW0200=441003 Note: If a program was written and then one module is changed to a different type, all of the Modbus addressing to the right of the changed module will change Page26...
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Page 31: Program Ladder Logic In The V200
1.2.3 Program Ladder Logic in the V200 In order for the OIS45E PLUS data entered in D0 to loop back in D1, a MOV (move) instruction must be programmed in the V200. Open the ladder logic programming screen in the V200 PLC. Selecting Main Block 1 opens the programming pane. - Page 32 This completes setup of the V200 as a Modbus RTU slave. The programs created for the OIS45E PLUS and the V200 PLC can be loaded into each device respectively. Please see Section 3, Physical Connections for cabling information. When everything is complete, it will then be possible to observe Modbus network communication between the Modbus RTU master and the Modbus RTU slave.
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Page 33: Ladder Logic Programming With Modbus Tags
1.2.4 Ladder Logic Programming with Modbus Tags At this time it is not possible to use Modbus registers/devices directly in the ladder program. For example, in the OIS45E PLUS if it is necessary to multiply the value in Modbus register 450002 (D1 in the V200 PLC) by 10, 450002 cannot be used in the ladder logic program. -
Page 34: Ethernet Networking
Ethernet Networking ♦ Modbus TCP/IP Client ♦ Modbus TCP/IP Server Page30... - Page 35 Connecting industrial products together on an Ethernet network is becoming quite popular. Most manufactures off the option of connecting their industrial products on a Modbus TCP/IP network. A typical network would be as shown: V200 PLC G9 ASD TCP/IP Sever TCP/IP Server G9 ASD Ethernet...
- Page 36 The following example will show how to setup a Modbus client and a Modbus server. For simplicity the example will only show setting up the V200 PLC as the Modbus server. However, setting up the other servers is very similar. The example will be a proof of communications example.
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Page 37: Modbus Client Setup
2.1 Modbus Client Setup Open the OIL-DS software, click on New Project and select the OIS45E PLUS Make sure the E (for Ethernet) model is selected. Page33... -
Page 38: Define The Ois45E Plus Network
2.1.1 Define the OIS45E PLUS Network Select Com 3 (Ethernet), alternate click here, and click on Add. Setup Node 1 as shown: This is the IP address of the server. Node 1 is the V200 CPU. Note that it’s Ethernet address IP address, 192.168.0 10, is setup here. If additional servers are required, each should be setup as a separate Node with its own Ethernet IP address. - Page 39 It is also necessary to assign an Ethernet IP address to the OIS45E PLUS. The OIS45E PLUS’s address is set in the project configuration window. Under the Project Menu, select Properties. Then click on the Ethernet tab. Set the IP Address as shown. Download port should be set at 5000. Accept the defaults for the Subnet Mask and the Default Gateway.
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Page 40: Enter Ois45E Plus Tags
2.1.2 Enter OIS45E PLUS Tags The next step is to assign Tags to the Modbus Client. In the Navigator Pane, click on Tags, the default tags assigned to the OIS45E PLUS are displayed as shown. Alternate click in the tags window and click on Add. Make sure Node name is Node 1 Modbus RTU (Unit as Master), then enter the Modbus coil 35483 as shown: Add Tag... - Page 41 Keep adding tags until all 6 of the tags shown below are added to Com1, Node 1: Note: Additional tags can be added at any time later on. Page37...
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Page 42: Create The Ois45E Plus Screens
2.1.3 Create the OIS45E PLUS Screens Screens can now be created. In this example only one screen will be used. Create screen 1 as shown: Page38... - Page 43 Now the tags can be attached to the screen objects. Often times it is easier to attach the tags to the objects as the objects are created. It can be done either way. Select a button object. Assign properties using the properties pane. First select Feedback Tag.
- Page 44 Select a data object to display. Be sure to select the Modbus tag that is mapped to D0001 in the V200 PLC If desired, the beeper can be turned OFF for screen 1. Select the task under screen 1 and set it up as follows: This completes setup of the Modbus TCP client.
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Page 45: Modbus Server Setup
2.2 Modbus Server Setup Open the OIL-DS software if it is not already open, click on New Project and select the V200 PLC. Select the GPU200 model. Page41... -
Page 46: Define The V200 Network
2.2.1 Define the V200 Network Go to the navigation pane and define the network. Alternate click here and click on Add When the Node information screen appears, select Modbus TCP Server (Slave) for protocol. After this selection is made, no other choices are available in this setup box. Page42... - Page 47 Now it is necessary to assign an IP address for the V200. Under the Project menu, select Properties. Then click on the Ethernet tab. Set the V200’s IP address as shown: Leave everything else at the default settings. The V200 PLC is now setup as the Modbus TCP/IP server. If additional V200 PLCs are required as servers, they would be setup exactly as above except they would have a different IP address;...
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Page 48: Enter V200 Tags
2.2.2 Enter V200 Tags The next step is to assign Tags to the Modbus Server. In the Navigator Pane, click on Tags, the default tags assigned to the V200 are displayed as shown. Click on Add. Note that special timing bits M00480 – M00487 are already defined as default tags. Nothing more has to be done with these tags. - Page 49 When complete the tag list should look as follows: Note: Additional tags can be added at any time later on. By this point a question should have arisen: How are the OIS45E PLUS and V200 registers mapped to Modus registers? The answer is: It happens automatically when the Ethernet com port is assigned as a Modbus TCP/IP server.
- Page 50 Modbus Slave Mapping: I/O Register Examples Example 1: GPU200 No I/O GDI216 16in GDD288 8in/8out Inputs Outputs CPU Slot Slot 1 XW0100=440002 Slot 2 XW0200=440003 YW0200=441002 Example 2: GPU200 No I/O GAD208 8 AI GDD288 8in/8out Inputs Outputs CPU Slot Slot 1 XW0100=440002 XW0101=440003...
- Page 51 Example 4: OIS PLUS TRPAIO0202L 2 AI/2 AO TRPOIO0808P 8 DI/8 DO Inputs Outputs OIS PLUS Slot 1 XW0100=440001 YW0100=441001 XW0101=440002 YW0101=441002 Slot 2 XW0200=440003 YW0200=441003 Note: If a program was written and then one module is changed to a different type, all of the Modbus addressing to the right of the changed module will change Page47...
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Page 52: Program Ladder Logic In The V200
2.2.3 Program Ladder Logic in the V200 In order for the OIS45E PLUS data entered in D0 to loop back in D1, a MOV (move) instruction must be programmed in the V200. Open the ladder logic programming screen in the V200 PLC. Selecting Main Block 1 opens the programming pane. -
Page 53: Ladder Logic Programming With Modbus Tags
2.2.4 Ladder Logic Programming with Modbus Tags At this time it is not possible to use Modbus registers/devices directly in the ladder program. For example, in the OIS45E PLUS if it is necessary to multiply the value in Modbus register 450002 (D1 in the V200 PLC) by 10, 450002 cannot be used in the ladder logic program. -
Page 54: Physical Connections
Physical Connections ♦ Modbus Serial Connections ♦ Modbus TCP/IP Ethernet Connections Page50... -
Page 55: Modbus Serial Connections
3.1 Modbus Serial Connections There are 3 possible serial connections between the OIS45E PLUS and the V200 PLC. The connector on the OIS45E PLUS (and all the OIS PLUS displays) is the same, a 9 pin D-shell. However, the wires in the D-shell are connected differently for each type of connection. The three connections methods from the OIS45E PLUS are: Type Port On V200... - Page 56 RC-O-009I-00 Diagram V200 PLC OIS PLUS Only connect wires shown, do not connect any other wires. RC-O-009J-00 Diagram OIS PLUS Page52...
- Page 57 When connecting multiple V200 PLCs together using their Com1 ports, an RJ45 to screw terminal adapter is often quite useful. The above device, part number NV-RJ45A, is from: Network Video Technologies 4005 Bohannon Drive • Menlo Park, CA 94025 • USA (+1) 650.462.8100 •...
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Page 58: Modbus Ethernet Connections
3.2 Modbus Ethernet Connections There are two types of Ethernet cables used: Cross cable Straight thru cable. A cross cable is used for a direct connection between a computer and the Ethernet port on an OIS PLUS or V200 PLC. It is also used when the Ethernet port on the OIS PLUS is connected directly to the Ethernet port on the V200 PLC. - Page 59 TOSHIBA INDUSTRIAL PRODUCTS • Adjustable Speed Drives • Motors • Motor Controls • PLCs, DCS, & Instrumentation www.toshiba.com/ind • Uninterruptible Power Systems plc@tic.toshiba.com Toshiba International Corporation Industrial Division • 13131 West Little York Road Houston, Texas 77041 USA • Tel +713-466-0277 US 1-800-231-1412 •...