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Philips DVP3160K Service Manual
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Philips DVP3160K Service Manual

Philips DVP3160K Service Manual

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TABLE OF CONTENTS
. Technical Specifications.............................................................1-2
. Safety Instruction, Warning & Notes............................................1-3
. Mechanical and Dismantling Instructions.........................................2-1
. Region Code, Software Version& Upgrades...................................
. Trouble Shooting Chart..........................................................
. Wiring Diagram.......................................................................5-1
. Electrical Diagrams and Print-layouts...........................................
. Set Mechanical Exploded View ......................................................
. Revision List............................................................................
©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by TCL-ET 0734 Service Audio
Version 1.1
Printed in The Netherlands
Subject to modification
DVP3156, DVP3160K DVP3166(K)
DVP3160K/55/77/78
DVP3166/94,DVP3166X/94
DVP3166K/93
Page
3-1
.
.
4-1
..
.
6-1
...
7-1
.....
8-1
...
LASER PRODUCT
GB
PHILIPS
DVP3156/93
CLASS 1
3139 785 32471

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Summary of Contents for Philips DVP3160K

  • Page 1 ..Revision List..…………………………………………..…..…... CLASS 1 ©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or LASER PRODUCT transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

  • Page 2: Technical Specifications

    Technical Specifications TV standard (PAL/50Hz) (NTSC/60Hz) Audio performance Number of lines DA converter 24bits, 192KHz Playback Multi standard (PAL/NTSC) fs 96kHz 4Hz----44kHz fs 48kHz 4Hz----22kHz SVCD fs 48kHz 4Hz----22kHz Video performance fs 44.1kHz 4Hz----20kHz CD/ VCD fs 44.1kHz 4Hz----20kHz Video DAC 12 bit, 108MHz Signal-Noise (1kHz) >90dB...
  • Page 3 Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
  • Page 4 Warning 1.General 2. Laser . The use of optical instruments with this product, will . All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
  • Page 5 - lead free BGA-ICs will be delivered in so-called respected by the workshop during a repair: ‘dry-packaging’ (sealed pack including a silica gel Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...

  • Page 6: Mechanical And Dismantling Instructions

    Mechanical and Dismantling Instructions Dismantling Instruction The following guidelines show how to dismantle the player. Step1: Remove 5 screws around the Top Cover, then remove the Top Cover (Figure 1). Figure 1 Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first. (Figure 2) Note: Make sure to operate gently otherwise the guider would be damaged.
  • Page 7 Mechanical and Dismantling Instructions Dismantling Instruction Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3). Note: Make sure to operate gently otherwise the guider would be damaged. Push the guider until the tray out. Make sure to operate gently to avoid damage happening.
  • Page 8 Mechanical and Dismantling Instructions Dismantling Instruction Step5: Dismantling Front Panel, disconnect the 3 connector, then release the snaps on the both sides of Front Panel and bottom cabinet , then gently pull the Panel out from the set. (Figure 5 & 6 & 7) CON 6 CON 5 CON 4...
  • Page 9 Mechanical and Dismantling Instructions Dismantling Instruction Step6: Dismantling Main Board, first disconnect the connector, and then remove 4 screws. (Figure 8) CON 8 Figure 8 Step7: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 9) Figure 9...

  • Page 10: Software Upgrade

    Software upgrade Preparation to upgrade software B. Read out the software versions to confirm upgrading Start the CD Burning software and create a new CD Power on the set and press <Setup> button on the project (Data Disc) with the following setting: remote control.
  • Page 11 Trouble shooting chart Remark: Trouble shooting chart for Spindle motor does not move DVP3160K/XX Motor no move Check the FFC connection Correct connection between 24P and the loader. Check whether “AVCC” Check AVCC power (+5V) voltage is normal. supply Check whether laser voltage Check/Replace Q6 Q5.
  • Page 12 Trouble shooting chart The power can not be on or off Remark: Trouble shooting chart for DVP3160K/XX The power can’t be on or off Check the power supply Repair the power board on the power board is normal. Check if the CON301 on...
  • Page 13 Trouble shooting chart Remark: Trouble shooting chart for All output voltages on the power board is 0V or deviated. DVP3160K/XX All output voltages on the power board is 0V or deviated Check whether Replace F1 F1 is blown Replace C4 if D1, D2, D3, D4...
  • Page 14 Trouble shooting chart Remark: Trouble shooting chart for Disc cannot be read . DVP3160K/XX Disc cannot be read. Check the FFC connection Check the loaded circuit between 24P and the loader. 1.Check voltage on pin 112 of U2 varies between 0 and 3.3V: Check whether there is laser 3.3V for VCD...
  • Page 15 Trouble shooting chart Remark: Trouble shooting chart for Only DVD disc or only disc except DVD can be played DVP3160K/XX Only DVD disc, or only disc except DVD can be Played. Check Check the loaded circuit connection between 24pin and the loader.
  • Page 16 Trouble shooting chart Remark: Trouble shooting chart for No display on LEDD, and buttons do not work DVP3160K/XX No display on LED, and buttons do not work Check whether there is correct contact Correct connection between CON301 and Check VCC(+5v) voltage...
  • Page 17 Trouble shooting chart Remark: Trouble shooting chart for Distorted audio and loud noise DVP3160K/XX Distorted audio and loud noise Check the power supply voltages +12V and -12V to the operation Check Q15 amplifying Q15 IS normal. Check whether the Replace Q7...
  • Page 18 Trouble shooting chart Remark: Trouble shooting chart for Abnormal color of video picture DVP3160K/XX Abnormal color of video picture Check whether Check Y1, R15, R217, C17 and C18 27MHz output signal is Check whether the 3.3V Check other of power supply electric and 1.8V power supply...
  • Page 19 Trouble shooting chart Remark: Trouble shooting chart for Remote reception is insensitive or fails. DVP3160K/XX Remote reception is insensitive or fails. Check if the remote Check battery control works properly. Check if the power supply Check R315 C315 on the front board voltage to the remote censor is normal are normal.
  • Page 20 4-10 Trouble shooting chart Remark: Trouble shooting chart for No video picture, no sound. DVP3160K/XX No video picture, no sound. Check whether all the voltages Check the loaded circuit from the power board to the CVBS(R85 point) waveform decoder board are normal.
  • Page 21 4-11 Trouble shooting chart Spindle motor does not move Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX Motor no move Check the FFC connection Correct connection between 24P and the loader. Check whether “AVCC” Check AVCC power (+5V) voltage is normal. supply Check whether laser voltage Check/Replace Q6 Q5.
  • Page 22 4-12 Trouble shooting chart The power can not be on or off Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX The power can’t be on or off Check the power supply Repair the power board on the power board is normal. Check if the CON301 on the front board to CN5 Check/Correct connection...
  • Page 23 4-13 Trouble shooting chart All output voltages on the power board is 0V or deviated. Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX All output voltages on the power board is 0V or deviated Check whether Replace F1 F1 is blown Replace C4 if D1, D2, D3, D4 are Check whether...
  • Page 24 4-14 Trouble shooting chart Disc cannot be read . Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX Disc cannot be read. Check the FFC connection Check the loaded circuit between 24P and the loader. 1.Check voltage on pin 112 of U2 varies between 0 and 3.3V: Check whether there is laser voltage 3.3V for VCD...
  • Page 25 4-15 Trouble shooting chart Only DVD disc or only disc except DVD can be played Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX Only DVD disc, or only disc except DVD can be Played. Check Check the loaded circuit connection between 24pin and the loader.
  • Page 26 4-16 Trouble shooting chart No display on LEDD, and buttons do not work Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX No display on LED, and buttons do not work Check whether there is correct contact Correct connection between CON301 and Check VCC(+5v) voltage on Fix power supply board top a power the power and front board...
  • Page 27 4-17 Trouble shooting chart Distorted audio and loud noise Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX Distorted audio and loud noise Check the power supply voltages +12V and -12V to Check Q15 operation amplifying Q15 IS normal. Check whether the muting Replace Q7 Q8 Q27 Q28 transistor Q7...
  • Page 28 4-18 Trouble shooting chart Abnormal color of video picture Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX Abnormal color of video picture Check whether the 27MHz Check Y1, R15, R217, C17 and C18 output signal is normal. Check whether the 3.3V Check other of power supply electric and 1.8V power supply voltages on the decoder...
  • Page 29 4-19 Trouble shooting chart Remote reception is insensitive or fails. Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX Remote reception is insensitive or fails. Check if the remote Check battery control works properly. Check if the power supply Check R315 C315 on the front board voltage to the remote censor is normal are normal.
  • Page 30 4-20 Trouble shooting chart No video picture, no sound. Remark: Trouble shooting chart for DVP3156/XX, DVP3166(K)/XX No video picture, no sound. Check whether all the voltages from the power board to the Check the loaded circuit CVBS(R85 point) waveform decoder board are normal. Check if the reset circuit consisting of CE10, and D3 is normal (at a Change CE10, and D3.
  • Page 31 DVP3160K/XX WIRING DIAGRAM COAX MAIN BOARD CVBS AUDIO AMP&LPF VIDEO LPF&DRIVE POWER 24PIN*0.5 SUPPLY MT1389DXE/H +12V AGND CN202 -12V 7PIN*2.5 LIMIT KARAOKE A/D CS5340 EEPROM LOAD+ FLASH LOAD- TROUT 5PIN*2.0 CN11 TRIN 5PIN*2.0 3PIN*2.0 9PIN*2.0 CN601 CN301 SWITCH CN302 9PIN*2.0 8PIN*2.0...
  • Page 32 DVP3156/XX, DVP3166(k)/XX WIRING DIAGRAM COAX CVBS VIDEO LPF&DRIVE CVBS AUDIO AMP&LPF POWER MAIN BOARD 24PIN*0.5 SUPPLY MT1389XXX/H +12V AGND CN202 -12V 7PIN*2.5 LIMIT KARAOKE A/D CS5340 LOAD+ EEPROM FLASH LOAD- TROUT 5PIN*2.0 TRIN CN11 9PIN*2.0 5PIN*2.0 3PIN*2.0 Wo KOK and USB FOR "OPEN" W KOK,Wo USB FOR 4PIN(1-4) W KOK and USB FOR 8PIN CN601...
  • Page 33 Front Board Electric Diagram for DVP3160K/XX, DVP3166(K)/XX DV33 REM301 R315 100 ohm POWER_K FROM MAIN BOARD C306 CE301 C315 0.1u 47uF CON302 CON2(2.0) C316 CON301 DV33 DATA C306 C303 D302 POWER_K R303 R304 R305 D301 R303 CON9(2.0) R304 C314 R305...
  • Page 34 USB + OK Board Electric Diagram for DVP3160K/XX, DVP3166(K)/XX R210 -12V -12VA C200 C201 CE201 C201 R200 L200 22uF 0.1u R208 FB500R R202 CE200 C200 C205 D200 22uF 0.1u R205 C207 -12VA C208 C209 MIC200 R200 R201 U200A R201 R206 1.2K...
  • Page 35 Front Board Print-Layout (Bottom Side) for DVP3160K/XX, DVP3166(K)/XX Switch Board Print-Layout (Bottom Side) for DVP3160K/XX, DVP3166(K)/XX USB+OK Board Print-Layout (Bottom Side) for DVP3160K/XX, DVP3166(K)/XX...
  • Page 36 Front Board Electric Diagram for DVP3156/XX C300 C301 C302 DV33 C303 REM301 R315 C306 C314 100 ohm POWER_K C315 FROM MAIN BOARD C316 C306 CE301 C315 0.1u 47uF CON302 CE300 CON2(2.0) C316 CON301 CE301 CON301 CON302 DV33 D301 DATA D302 K302 POWER_K R303...
  • Page 37 Front Board Print-Layout (Bottom Side) for DVP3156/XX Switch Board Print-Layout (Bottom Side) for DVP3156/XX...
  • Page 38 Power Board Electric Diagram for DVP3156/XX, DVP3160K/XX, DVP3166(K)/XX T2AL/250ac NTC 10 1N4007 1N4007 680uH CON1 10K471 102/400Vac AC INPUT + C1 + C2 22uF/400V 22uF/400V 1N4007 1N4007 IN4148 + C3 10uF/50V T1 EEL22 IN4148 + C4 47uF/25V CON2 -24V -12V...
  • Page 39 Power Board Print-Layout (Bottom Side) for DVP3156/XX, DVP3160K/XX, DVP3166(K)/XX...
  • Page 40 Main Board Electric Diagram for DVP3160K/XX: POWER& C ONNECTOR TO FRONT PANEL MO_VCC AO3401 MT1389HD (LQFP256) DVD MP Board for SONY KHM313AAA DV33 C104 C107 TO POWER BOARD 100P 100P Imax=1000mA L41 FB AXIAL 50mA +P5V 8550C 50mA +P12V C108 2.2K...
  • Page 41 Main Board Electric Diagram for DVP3160K/XX: MT1389HD&FRONTEND ADACVDD DV33HD JITFO 1000pF JITFN C17,C18 should join the ground in one point! ADACVDD RFV33 RFV33 RFVDD3 R379 4.7R 750k 2200pF APLLVDD3 R380 4.7R CE14/CE30/CE31 CE30 DACVDD3 FB500R 100uF/6.3v closed to IC's 680k ADIN 0.1uF...
  • Page 42 6-10 6-10 Main Board Electric Diagram for DVP3160K/XX: SDRAM & FLASH DV33 SD33 FB500R DV33 DV33A SD33 16Mb SD33 AA20 AA21 R289 CE26 CB38 CB39 CB40 CB41 100uF/16v 0.1uF 0.1uF 0.1uF 0.1uF MA10 DQ10 A10/AP DQ10 MA11 DQ11 DQ11 DBA0...
  • Page 43 6-11 6-11 Main Board Electric Diagram for DVP3160K/XX: VIDEO OUT VIDEO OUT CVBS_OUTPUT CVBS 100pF VCC_VIDEO Y_OUT U_OUT NC(33) V_OUT NC(0) NC(2.4K) YUV3 100pF NC(3904) 1.8uH 100pF 470u CVBS 100pF 75 1%(82R) 100pF 100pF NC(1.3K) NC(75) NC(82R) SCART SWITCH +12V R371 1.5K...
  • Page 44 6-12 6-12 Main Board Electric Diagram for DVP3160K/XX: AUDIO OUT & SCART R359 5.1K 1% -12VB -12V 89_AL [31K] +12V R297 100 78L05 NOTICE:WHEN LAYOUT,78L05 NEAR 2684 [10uF/16v] [10k] 680pF CE28 C138 [100pF] 100uF/25v -12VB R300 C139 R299 4.7K 1%...
  • Page 45 6-13 6-13 Main Board Print-Layout (Top Side) for DVP3160K/XX...
  • Page 46 6-14 6-14 Main Board Print-Layout (Bottom Side) for DVP3160K/XX...
  • Page 47 6-15 6-15 Main Board Electric Diagram for DVP3156/XX, DVP3166(K)/XX: POWER&CONNECTOR & & TO FRONT PANEL AO3401 DV33 MT1389HD (LQFP256) DVD MP Board for SONY KHM313AAA TO POWER BOARD MO_VCC Imax=1000mA L41 FB AXIAL 50mA +P5V S8550 50mA C108 +P12V 0.1u FB500R 20mA 2.2k...
  • Page 48 6-16 6-16 Main Board Electric Diagram for DVP3156/XX, DVP3166(K)/XX: MT1389HD&FRONTEND DV33HD JITFO 1000pF JITFN C17,C18 should join the ground in one point! RFV33 RFV33 RFVDD3 ADACVDD R379 4.7R 750k 2200pF APLLVDD3 R380 4.7R CE14/CE30/CE31 CE30 DACVDD3 FB500R CE49 100uF/6.3v ADACVDD closed to IC's ADACVDD 680k...
  • Page 49 6-17 6-17 Main Board Electric Diagram for DVP3156/XX,DVP3166(K)/XX: SDRAM & FLASH DV33 SD33 FB500R DV33 DV33A SD33 DQ[0..15] DQ[0..15] MA[0..11] MA[0..11] BA[0..1] BA[0..1] DQM[0..1] DQM[0..1] DCLK DCLK DCKE DCKE 16Mb CAS# CAS# SD33 RAS# RAS# AA20 AA21 R289 DRAM CE26 CB38 CB39 CB40...
  • Page 50 6-18 6-18 Main Board Electric Diagram for DVP3156/XX, DVP3166(K)/XX: VIDEO OUT VIDEO OUT 1N4148 CVBS YUV3 NC(470u) 75 1% CVBS 1N4148 100pF Y_OUT U_OUT YUV4 Y_OUT V_OUT 100pF 100pF 100pF 75 1% YUV5 U_OUT 75 1% 1N4148 1N4148 1N4148 Y_OUT U_OUT V_OUT YUV6...
  • Page 51 6-19 6-19 Main Board Electric Diagram for DVP3156/XX, DVP3166(K)/XX: AUDIO OUT 89_AL ADACVDD FB500R + CE47 10uF/16V 100pF C138 47uF/16v R344 R345 CE48 10uF/16V -12VB ALRCK ALRCK R346 4.7R 100K R347 4.7K ABCK ABCK AMCLK 1000pF 0.1uF AMCLK AMCLK MCLK FILT+ 5.1K U10A...
  • Page 52 6-20 6-20 Main Board Print-Layout (Top Side) for DVP3156/XX, DVP3166(K)/XX...
  • Page 53 6-21 6-21 Main Board Print-Layout (Bottom Side) for DVP3156/XX, DVP3166(K)/XX...
  • Page 54 DVP3156/XX, DVP3166/XX Mechanical Exploded View Remark: It's a general Mechanical Exploded View for DVP3156/XX, DVP3166/XX, Detailed information please refer to Model set. Ass'y1 is the assembled component for location 1,3,4,5,26...
  • Page 55 ENCASING & ACCESSORIES PARTS LIST SCREW LIST Q'ty 12NC No. Part Name 12NC No. Part Name Q’ty Ass'y1 996510001686 Front panel Ass'y for DVP3166/94 ,DVP3166x/94 996510001679 Front panel Ass'y for DVP3156/93 S/T SCREW B 2.6 X 8 BF 996510001685 Front Door Ass'y for DVP3166/94,DVP3166x/94 MACHINE SCREW 996510001678 Front Door Ass'y for DVP3156/93...
  • Page 56 DVP3160K/XX,DVP3166K/XX Mechanical Exploded View Remark: It's a general Mechanical Exploded View for DVP3160K/XX, DVP3166K/XX , Detailed information please refer to Model set. Ass'y1 is the assembled component for location 1,3,4,5,26...
  • Page 57 Q'ty 12NC No. Part Name Q'ty 996510001196 S/T SCREW B 2.6 X 8 BF Ass'y1 Front panel Ass'y for DVP3160K/55/77/78 MACHINE SCREW Front panel Ass'y for DVP3166K/93 996510001685 Front Door Ass'y M/C SCREW TRIANGLE W 3 X 6 2 996510001188...
  • Page 58 REVISION LIST Version 1.0 *Initial release Version 1.1 Include DVP3166X/ 94 models Remark: This Service manual only for Philips Service repairment, Please Don't transmitt or forward it to others.

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