Carrier Performance 25HPA6 Installation Instructions Manual
Carrier Performance 25HPA6 Installation Instructions Manual

Carrier Performance 25HPA6 Installation Instructions Manual

Performancet series 2-stage heat pump with puronr refrigerant 2 to 5 nominal tons
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25HPA6
Performancet Series 2---Stage Heat Pump
with Puronr Refrigerant
2 to 5 Nominal Tons
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety- -alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death.
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.

Installation Instruction

! !
WARNING signifies hazards
Indoor Thermostat Control Options
Model
25HPA6
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position
and install a lockout tag. There may be more than 1
disconnect switch. Lock out and tag switch with a
suitable warning label.
.
WARNING
!
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in personal injury
or equipment damage.
PuronR refrigerant systems operate at higher pressures than
standard R- -22 systems. Do not use R- -22 service equipment
or components on PuronR refrigerant equipment.
Standard
Infinity
2---stage
Control
Thermostat
Yes
Yes

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Summary of Contents for Carrier Performance 25HPA6

  • Page 1: Installation Instruction

    25HPA6 Performancet Series 2---Stage Heat Pump with Puronr Refrigerant 2 to 5 Nominal Tons Installation Instruction NOTE: Read the entire instruction manual before starting the Indoor Thermostat Control Options installation. Standard Infinity 2---stage Model SAFETY CONSIDERATIONS Control Thermostat Improper installation, adjustment, alteration, service, maintenance,...
  • Page 2: Installation Recommendations

    Check Equipment and Job Site INSTALLATION RECOMMENDATIONS NOTE: In some cases noise in the living area has been traced to Unpack Unit gas pulsations from improper installation of equipment. Move to final location. Remove carton taking care not to damage 1.
  • Page 3 Operating Ambient Make Piping Connections The minimum outdoor operating ambient in cooling mode is 55_F WARNING (12.78_C) without low ambient cooling enabled, and the maximum outdoor operating ambient in cooling mode is 125_F PERSONAL INJURY AND UNIT DAMAGE (51.67_C). At line voltage of 208v (or below) and an outdoor HAZARD ambient of 120_F (48.9_C) (and above), the compressor operates in low stage.
  • Page 4 Table 1 – Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (in.) LIQUID RATED VAPOR* UNIT SIZE Connection Tube Connection Tube Diameter Diameter Diameter Diameter 25HPA624 25HPA636 25HPA648 1--- 1/8 25HPA660 1--- 1/8 * Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for performance data when using different size and length linesets. Notes: 1.
  • Page 5: Make Electrical Connections

    Install Liquid- - Line Filter Drier Indoor and indoor coil are now ready for leak testing. This check should include all field and factory joints. Refer to Fig. 3 and install filter drier as follows: Evacuate Refrigerant Tubing and Indoor Coil 1.
  • Page 6: Electrical Shock Hazard

    Compressor Crankcase Heater NOTE: Operation of unit on improper line voltage constitutes abuse and could affect unit reliability. See unit rating plate. Do not Furnish power to crankcase heater a minimum of 24 hr before install unit in system where voltage may fluctuate above or below starting unit.
  • Page 7: Install Accessories

    ADJUST setting. This fan coil has an adjustable blower off delay factory set at 90 sec for high- - and low- -stage blower operation. The 25HPA6 models utilize either an Infinity Communicating User When using a communicating (Infinity) control, dipswitch Interface or a 2-stage cooling indoor thermostat.
  • Page 8: Time Delays

    Time Delays Compressor Operation: The unit time delays include: The basic scroll design has been modified with the addition of an internal unloading mechanism that opens a by- -pass port in the first S Five minute time delay to start cooling or heating operation compression pocket, effectively reducing the displacement of the when there is a call from the thermostat or user interface.
  • Page 9: General Information

    GENERAL INFORMATION The outdoor fan output (ODF) will remain off for 20 seconds after termination. This delay will allow time for the system to capture Infinity Controlled low ambient cooling: the heat from the outdoor coil and reduce the “steam cloud” effect This unit is capable of low ambient cooling down to 0°F (- -17.8°C) that may occur on transition from defrost to heating cycle.
  • Page 10: Check Charge

    output is provided at the Y1 connection. Connect the solenoid as MAJOR COMPONENTS shown in the wiring label diagram. This is a 24vac output that is 2- - Stage Control Board energized whenever the compressor is energized. It closes, in the The HP control board controls the following functions: compressor off mode, to prevent refrigerant migration into the unit S High and low stage compressor contactor operation...
  • Page 11 230V Line (Power Disconnect) Detection NOTE: The model plug takes priority over factory model information input at the factory. If the model plug is removed after If there is no 230v at the compressor contactor(s) when the indoor initial power up, the unit will operate according to the last valid unit is powered and cooling or heating demand exists, the model plug installed, and flash the appropriate fault code appropriate fault code is displayed.
  • Page 12 2. If the expected result is not achieved, remove the solenoid IMPORTANT: The outdoor air thermistor and coil thermistor plug from the compressor and with the unit running and the should be factory mounted in the final locations. Check to ensure User Interface or thermostat calling for high stage, test the thermistors are mounted properly per Fig.
  • Page 13: Status Codes

    Status Codes Table 4 shows the status codes flashed by the amber status light. The short flash is 0.25 seconds ON and the long flash is 1.0 second Most system problems can be diagnosed by reading the status code ON. Time between flashes is 0.25 seconds. Time between short as flashed by the amber status light on the control board.
  • Page 14 2 STAGE Variable Speed 2-Stage HEAT PUMP COIL THERMIDISTAT Thermidistat Furnace Heat Pump RVS Cooling RVS/Heat Stage 2 O/B W2 O/B W2 Heat Stage 3 (furnace) W/W1 W/W1 Heat Stage 1 W/W1 REMOVE J2 JUMPER FOR Heat/Cool Stage 1 Y1 / W2 Compressor Low HEAT STAGING Heat/Cool Stage 2...
  • Page 15: Final Checks

    FINAL CHECKS CARE AND MAINTENANCE IMPORTANT: Before leaving job, be sure to do the following: For continuing high performance and to minimize possible equipment failure, periodic maintenance must be performed on this 1. Ensure that all wiring is routed away from tubing and sheet equipment.
  • Page 16 Catalog No: 25HPA6---1SI Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 05/09 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: New...

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