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Owner' s Manual
with Installation Instructions
Banks Split-Dual
Monster
®
Exhaust System
Quad-Tip
2008 Ford Power Stroke 6.4L
Turbo-Diesel F250/F350 Trucks
THIS MANUAL IS FOR USE WITH SYSTEM 49786 & 49787
Gale Banks Engineering
546 Duggan Avenue • Azusa, cA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
customer Support: (888) 839-5600
bankspower.com
©2008 Gale Banks Engineering
3/28/08 PN 96547 v.1.0
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Summary of Contents for banks Banks Split-Dual Monster F250
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Page 1: Exhaust System
THIS MANUAL IS FOR USE WITH SYSTEM 49786 & 49787 Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (800) 438-7693 customer Support: (888) 839-5600 bankspower.com ©2008 Gale Banks Engineering 3/28/08 PN 96547 v.1.0... -
Page 2: General Installation Practices
General Installation Practices Dear Customer, If you have any questions concerning the installation of your Banks Power System, please call our Technical Service Hotline at (888) 839-2700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600. -
Page 3: Tools Required
Tools Required: • ⁄ ” and ⁄ ” drive ratchets with inch and metric sockets and drive extension • Inch and metric combination or open-end wrenches • Standard screwdriver • Clean shop towels or rags • Pry-bar • Reciprocating saw Highly recommended tools and supplies: ⁄... -
Page 4: General Assembly Diagram
Figure 1 General Assembly Diagram Item Intermediate Pipe Intermediate Pipe Extension Y-Pipe Tail Pipe, Left Tail Pipe, Right Exhaust Clamp, 3.5” Exhaust Clamp, 4” Hanger Clamp, Intermediate Hanger Clamp, Rear Frame Hanger Bracket Nylock Nuts, 7 ⁄16”-20 Washers, 7 ⁄16” Hex Bolt, 7 ⁄16”-20 x 1”... - Page 5 96547 v.1.0...
- Page 6 Monster Exhaust System Installation As a precaution, disconnect the ground of the battery (if there is more than one battery, disconnect both). Raise the vehicle and support it with properly weight rated safety stands, ramps or a commercial hoist. Follow the manufacturer’s safety precautions.
- Page 7 Figure 2 Table 1 2008 Ford Power Stroke 6.4L Super cab/ Short Bed crew cab/ Short Bed crew cab/ Long Bed Figure 3 Front of vehicle Cut line See Table 1 for cutting length Wheel Base cut this length from the Intermediate Pipe.
- Page 8 Figure 4 FACTORY LEAF STOP BANKS 7/16” HARDWARE FORWARD Install the Y-pipe over the intermediate pipe as shown in Figure 1. Install clamps onto each Y-pipe outlet. Locate the two slots on the rear diverside frame rail and install the supplied Banks hanger bracket using the supplied hardware.
- Page 9 Figure 5 Figure 6 ADJUST SO THAT SPARE TIRE TO HEAT SHIELD CLEARANCE MOVE SPARE IS WITHIN 1/2” TIRE TOWARDS REAR OF VEHICLE BANKS DRIVER SIDE TAILPIPE ZIP TIE ON VENT HOSE & BRAKE LINE BANKS PASSENGER SIDE TAILPIPE 96547 v.1.0...
- Page 10 Figure 7 Placement of template on Passenger side rear undercarriage lining. Adjust the Tailpipe Tips under the rear fender such that the tip position is aesthetically pleasing. Use Template 1 and/or 2 on page 14 & 15 to trim the rear undercarriage fender lining as shown in Figure 7 for the LEFT and RIGHT side of the vehicle.
- Page 11 Figure 8 96547 v.1.0...
- Page 12 2008 Ford F-250/F-350 6.4L Power Stroke Banks Split-Dual Monster Exhaust Quad Tip 96547 v.1.0...
- Page 13 Page Left Intentionally Blank 96547 v.1.0...
- Page 14 Template 1 For Right Side of undercarriage fender 96547 v.1.0...
- Page 15 Template 2 For Left Side of undercarriage fender 96547 v.1.0...
- Page 16 Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (800) 438-7693 customer Support: (888) 839-5600 bankspower.com...