Table Of Contents - RBI IEW-199 Installation And Operation Instructions Manual

TABLE OF CONTENTS

TABLE OF CONTENTS
USING THIS MANUAL
A. INSTALLATION SEQUENCE . . . . . . . . . . . . . .1
B. SPECIAL ATTENTION BOXES . . . . . . . . . . . . .1
1. PREINSTALLATION
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
B. CODES & REGULATIONS . . . . . . . . . . . . . . . .2
C. ACCESSIBILITY CLEARANCES . . . . . . . . . . . .3
D. COMBUSTION & VENTILATION AIR . . . . . . . .3
E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .6
2. BOILER SET-UP
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B. FLOOR STANDING INSTALLATION . . . . . . . . .7
3. VENTING & AIR INLET PIPING
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B. APPROVED MATERIALS . . . . . . . . . . . . . . . . .8
C. EXHAUST VENT/AIR INTAKE
PIPE LOCATION . . . . . . . . . . . . . . . . . . . . . . . .8
D. EXHAUST VENT/AIR INTAKE PIPE SIZING . .12
E. EXHAUST VENT/AIR INTAKE PIPE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .12
F. EXHAUST TAPPING FOR VENT SAMPLE . .13
G. BOILER REMOVAL FROM COMMON
VENTING SYSTEM . . . . . . . . . . . . . . . . . . . .13
4. WATER PIPING AND CONTROLS
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
B. OPERATING PARAMETERS . . . . . . . . . . . . . .14
C. SYSTEM COMPONENTS . . . . . . . . . . . . . . . .14
D. SYSTEM PIPING . . . . . . . . . . . . . . . . . . . . . .16
5. FUEL PIPING
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
B. FUEL LINE SIZING . . . . . . . . . . . . . . . . . . . . .22
C. GAS SUPPLY PIPING - INSTALLATION . . . .22
D. GAS SUPPLY PIPING - OPERATION . . . . . . .23
E. MAIN GAS VALVE - OPERATION . . . . . . . . .23
6. CONDENSATE DRAIN PIPING
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
B. CONDENSATE SYSTEM . . . . . . . . . . . . . . . .24
C. CONDENSATE DRAIN PIPE MATERIAL . . . .25
D. CONDENSATE DRAIN PIPE SIZING . . . . . . .25
E. CONDENSATE DRAIN PIPE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .25
1 7. ELECTRICAL CONNECTIONS
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .26
B. CUSTOMER CONNECTIONS . . . . . . . . . . . . .26
C. INTERNAL WIRING . . . . . . . . . . . . . . . . . . . .26
2
8. BOILER CONTROL: INTERNAL
WIRING & OPERATION
A. CONTROL OVERVIEW . . . . . . . . . . . . . . . . . .29
B. IGNITION SEQUENCE . . . . . . . . . . . . . . . . . .30
C. BOILER CONTROL . . . . . . . . . . . . . . . . . . . . .32
D. SERVICE NOTIFICATION . . . . . . . . . . . . . . . .33
E. SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . .33
7
F. STATUS & FAULT HISTORY . . . . . . . . . . . . . .34
G. SENSOR RESISTANCE . . . . . . . . . . . . . . . . .34
H. MULTIPLE BOILERS . . . . . . . . . . . . . . . . . . . .35
8
I. DEFAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . .36
9. START-UP PROCEDURE
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
B. CHECK WATER PIPING . . . . . . . . . . . . . . . . .37
C. CHECK GAS PIPING . . . . . . . . . . . . . . . . . . . .37
D. CHECK OPERATION . . . . . . . . . . . . . . . . . . . .37
E. LIGHTING & OPERATING PROCEDURES . . .39
10. TROUBLESHOOTING
A. BLOCKING ERRORS . . . . . . . . . . . . . . . . . . . .40
B. LOCKING ERRORS . . . . . . . . . . . . . . . . . . . . .40
C. WARNING ERRORS . . . . . . . . . . . . . . . . . . . .44
14
11. MAINTENANCE
A. GENERAL (WITH BOILER IN USE) . . . . . . . .46
B. WEEKLY (WITH BOILER IN USE) . . . . . . . . .46
C. ANNUALLY (BEFORE START OF HEATING
SEASON) . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
D. CONDENSATE CLEANING
22
INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .46
E. COMBUSTION CHAMBER COIL CLEANING
INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .47
12. BOILER DIMENSIONS & RATINGS
13. REPAIR PARTS
APPENDIX A. STATUS SCREENS
24
APPENDIX B. USER MENU
APPENDIX C. INSTALLER MENU
APPENDIX D. COMBUSTION TEST
RECORD
WARRANTY
26
29
37
40
45
48
50
54
57
59
63
65