GSM TELEPHONE SGH-D520 GSM TELEPHONE CONTENTS 1. Safety Precautions 2. Specification 3. Product Function 4. Array course control 5. Exploded View and Parts list 6. MAIN Electrical Parts List 7. Block Diagrams 8. PCB Diagrams 9. Flow Chart of Troubleshooting 10.
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ⓒ This Service Manual is a property of Samsung Electronics Co.,Ltd. Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. Code No.: GH68-10734A 2006. 04. Rev.1.0...
● Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
● You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Supply Voltage 3.7 V 3.7 V 3.7 V Dimention : 97(H) × 52(W) × 14.9(D) mm Size and Weight Weight : 96 g (with standard battery) SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
-Camera and camcorder -Image editor -File viewer -Bluetooth -Get personal with photo caller ID -Name card -Multimedia Message Service (MMS) -Email -Web browser -Java -Voice recorder SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
4. Array course control Test Jig (GH80-03307A) Test Cable (GH39-00127A) RF Test Cable (GH39-00283A) SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
– D520XXYY.cts : Default Contents binary. 4-2. Pre-requsite for Downloading • Downloader Program(OptiFlash.exe) • D520 Mobile Phone • Data Cable • Binary files • CTS files SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware platform”. Choose hardware platform for the downloader file setting. Set the everything else as the default values which are shown below SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Set the directory path and choose the latest s/w binary, for example “D520XXYY.s3”,
for the downloader binary setting. In case of D520 the reserved regions are not a necessity. (It is defined in platform.def file) SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Function of Flash option S-Record only : download binary only S-Record with Contens : download binary with default contents Contents only : download default contents SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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8. After finishing downloading, Certain memory resets should be done to guarantee the normal performance. 9. Confirm the downloaded version name and etc. : *#5002*8376263# Full Reset : *2767*3855# SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
QCR32 QVO01 QCR47 QME02 QCA02 QCR32 QPC01 QHI01 QVK01 QFL02 QCR05 QFL01 QMP01 QAN02 QSH01 QRE01 QCR12 QCA05 QIF01 QBA01 QRF01 QBA00 SAMSUNG Proprietary-Contents may change without notice This Docum ent can not be used w ithout Sam sung's authorization...
MEC-SLIDE LOW ER G H75-08860B QHI01 MEC-HIN GE G H75-09414A QFU01 M EC-SUA SLIDE UPPER G H75-08857B Q MI03 RMO-M IC HOLDER G H73-05704A SAMSUNG Proprietary-Contents may change without notice This Docum ent can not be used w ithout Sam sung's authorization...
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M PR-TAPE M AIN CONN A GH74-21368A MPR-TAPE LCD CONN D GH74-21369A M PR-CUSHION NAVI KEY GH74-21626A MPR-CUSHION LCD BACK GH74-21627A MPR-VINYL BOHO SUB KEY GH74-22225A SAMSUNG Proprietary-Contents may change without notice This Docum ent can not be used w ithout Sam sung's authorization...
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C-CER,CHIP 2203-006562 C135 C-CER,CHIP 2203-006423 C136 C-CER,CHIP 2203-006348 C137 C-CER,CHIP 2203-006324 C138 C-CER,CHIP 2203-006194 C200 C-CER,CHIP 2203-006194 C201 C-CER,CHIP 2203-006423 C202 C-CER,CHIP 2203-006423 C203 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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C-CER,CHIP 2203-006423 C327 C-CER,CHIP 2203-002709 C328 C-CER,CHIP 2203-006423 C330 C-CER,CHIP 2203-006423 C331 C-CER,CHIP 2203-006668 C332 C-CER,CHIP 2203-006423 C333 C-CER,CHIP 2203-006423 C342 C-CER,CHIP 2203-006562 C343 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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R-CHIP 2203-005682 C507 C-CER,CHIP 2203-006423 C508 C-CER,CHIP 2203-006423 C509 C-CER,CHIP 2203-006423 C510 C-CER,CHIP 2203-006423 C511 C-CER,CHIP 2203-005736 C512 C-CER,CHIP 2203-005736 C513 C-CER,CHIP 2203-006648 C542 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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2203-005682 C636 C-CER,CHIP 2203-006324 C637 C-CER,CHIP 2203-006305 C638 C-CER,CHIP 2203-005725 C639 C-CER,CHIP 2203-006562 C640 C-CER,CHIP 2203-006562 C641 C-CER,CHIP 2203-005158 C642 C-CER,CHIP 2901-001256 F101 FILTER-EMI SMD SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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R-CHIP 2007-000142 R104 R-CHIP 2007-008483 R105 R-CHIP 2007-008052 R106 R-CHIP 2007-009167 R107 R-CHIP 2007-008516 R108 R-CHIP 2007-008483 R109 R-CHIP 2007-008478 R110 R-CHIP 2007-009115 R111 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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R-CHIP 2007-000171 R400 R-CHIP 2007-001292 R403 R-CHIP 2007-001292 R406 R-CHIP 2007-008420 R409 R-CHIP 2007-008420 R410 R-CHIP 2007-001119 R411 R-CHIP 2007-007528 R412 R-CHIP 2007-007528 R413 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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R-CHIP 2007-008806 R514 R-CHIP 2007-008806 R515 R-CHIP 2007-008806 R516 R-CHIP 2007-008806 R517 R-CHIP 2007-008806 R518 R-CHIP 2007-008542 R519 R-CHIP 2007-008419 R522 R-CHIP 2007-008419 R523 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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U101 IC-CMOS LOGIC 1203-003109 U102 IC-BATTERY 1205-002272 U103 IC-TRANSCEIVER 1203-003523 U104 IC-POSI.FIXED REG. 1203-003428 U105 IC-DC/DC CONVERTER 1203-003434 U106 IC-DC/DC CONVERTER 1203-003523 U107 IC-POSI.FIXED REG. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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VARISTOR 1405-001121 VR517 VARISTOR 1405-001121 VR518 VARISTOR 1405-001082 VR519 VARISTOR 1405-001082 VR520 VARISTOR 1405-001082 VR521 VARISTOR 1405-001082 VR522 VARISTOR 1405-001082 VR523 VARISTOR 1405-001082 VR524 VARISTOR SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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1405-001082 VR525 VARISTOR 1405-001121 VR526 VARISTOR 1405-001082 VR527 VARISTOR 0406-001190 ZD500 DIODE-TVS 0406-001190 ZD501 DIODE-TVS 0403-001547 ZD502 DIODE-ZENER 0403-001411 ZD503 DIODE-ZENER 0403-001427 ZD504 DIODE-ZENER 6-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Check the clock signal at C601 Freq = 26MHz Check the clock generation circuit Vrms >=300mV (related to 3pin of OSC600, C602, R601) Vpp ≒ 900mV Check the initial operation SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Flow Chart of Troubleshooting SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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C607 VBAT OSC600 VLDO7_1.8V VCCD_1.8V HP_CORE_1.57V VLDO1_1.5V R108 U105 U106 L101 L100 1 VIN 1 VIN SW 5 D100 3 EN C130 TA103 C132 C131 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
The voltage is "High" at Check the U100 the C111,C106 LCD display is O.K? Check the LCD part Sound is O.K? Check the Audio part SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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UP_CS OSC200 BT_CTS BT_RXD BT_TXD BT_RTS C210 C209 HOST_WAKE SDS_TXD SDS_RXD KEY_COL(0:4) KEY_COL(0) KEY_COL(1) KEY_COL(2) KEY_COL(3) KEY_COL(4) PSW1_BUF KEY_ROW(0:5) KEY_ROW(0) KEY_ROW(1) KEY_ROW(2) KEY_ROW(3) KEY_ROW(4) KEY_ROW(5) SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Check the voltage at pin#1 of CN111 >= Check the U100 2.8V ? Is there any signals Check the UCP200 pin#2,#3,#6 of CN111 ? Check the SIM Card SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
R412 R413 VR401 MICINP MICOUTP R415 C415 R414 C414 MAIN_MIC_P C416 C417 MAIN_MIC_N C420 R417 MICINN MICOUTN VR402 VR403 R416 C421 C419 AK_MIC- C422 VR404 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
C436, C437? C434, C435? C432, C433? Check Check Check U100 UCD302 UCD301 The pin #2 of U401 is "High"? Check UCP200 Check U401 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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C342 TA304 U303 L300 VOM A3 MELODY- R328 R321 PVSS AMP_IN+ L301 R322 AMP_IN- MELODY+ R329 R319 C334 AMP_EN C335 R320 TA305 R330 R331 C343 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Are there any signals at Check U401 the PIN#8, #12 of U401 Are there any signals at Check U100 the PIN#9, #13 of U401 9-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
U102 is TA_VEXT 뵃 5V? Check IFC503 The pin #5 of U102 is "LOW"? Check UCP200 Charging Current is 350mA~650mA? Check U102 Check The Battery 9-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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C542 ZD504 VBAT U102 _CHG 2 IN BATT 7 TA_VEXT _ACOK 4 ISET _EN 5 ICHRG CHG_OFF 10 11 C136 TA100 C124 R104 R105 9-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Pin30,31 : 26Mhz? resolder or change Vp-p : 950mV? U600 Check U600 Pin4, 5, 6, 7 resolder or change Vp-p : 120mV? U100 CHECK!! 9-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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GND4 L605 GND3 VCC1 GND2 GND1 C623 C622 DPCS_PAM_IN GSM_PAM_IN VBAT C625 TA600 VMOD_EN BAND_SEL2 BAND_SEL1 R605 TX_PWR TX_EN C628 C629 C630 C627 C626 9-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Pin30,31 : 26Mhz? resolder or change Vp-p : 950mV? U600 Check U600 Pin4, 5, 6, 7 resolder or change Vp-p : 120mV? U100 CHECK!! 9-15 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
Pin30,31 : 26Mhz? resolder or change Vp-p : 950mV? U600 Check U600 Pin4, 5, 6, 7 resolder or change Vp-p : 120mV? U100 CHECK!! 9-16 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
26MHz ? check or resolder Vp-p : 950mV ? U600 pin4,5,6,7 100mV ? U600 U100 check or resolder check or resolder 9-17 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
26MHz ? check or resolder Vp-p : 950mV ? U600 pin4,5,6,7 100mV ? U600 U100 check or resolder check or resolder 9-18 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
: OSC600 26MHz ? check or resolder Vp-p : 950mV ? U600 pin4,5,6,7 100mV ? U100 U600 check or resolder check or resolder 9-19 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
PS : Pilot Symbol QPSK: Quadrature Phase Shift Keying RS : Reed-Solomon SI : Service Information TDM : Time Division Multiplexing TS : Transport Stream 10-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
S G H - D 5 2 0 / D 5 2 8 Work Subject Descriction NO DISASSEMBLY OF MAIN SET when to what to modify modufy 11-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
(PA TYPE) JIG for sodering D520/D528 1EA strap gloves Application SGH-D520/D528 Work Subject Description NO soldering of motor and speaker date of Revision contents revision 11-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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TAPE 7X2X0.35T 21362A [enlargement] Application SGH-D520/D528 Work Subject adhere tape Description NO and make Connection of camera right angle date of Revision contents revision 11-3 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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[ Attach TAPE ] Work Subject Description NO connection of navi key adhere date of Revision contents sponge revision adhere sponge along silk line along red line 11-4 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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MATERIAL CODE STANDARD D520 CAMERA D520 Air-gun Tweezers Application SGH-D520/D528 Work Subject Description NO Assembly UPPER CASE and LCD date of Revision contents revision 11-5 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Tweezers Gloves [ insert camera [insert speaker] Application SGH-D520/D528 Work Subject Description NO Insertion of motor, camera and speaker Date of Revision contents revision 11-6 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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NAVI KEY D520 08861A Application SGH-D520/D528 Work Description Assemble Subject Insert KEY Navi KEY Assembly of Navi KEY PAD Date of Revision contents revision 11-7 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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FPCB GH74- 21X12.5X0. TAPE silk parallel 21365A 085T CONNECTOR Application SGH-D520/D528 Work Description Subject MAIN FPCB Connection Date of Revision contents revision 11-8 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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GH74- LCD Gasket TAPE 17X2X0.3T 21361A Adhere tape along white silk line Application SGH-D520/D528 Work Description Subject ADHERE TAPE Date of Revision contents revision 11-9 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Application SGH-D520/D528 Work Description Subject Confirm whether there is Insertion of mic-holder small hole under mic- Date of holder(like left picture) Revision contents revision 11-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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First of all, portion of HOOK assemble top portion of HOOK Application SGH-D520/D528 Work Description Subject LOWER CASE Assembly Date of Revision contents revision 11-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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M1.4,L2.5 001530 Electric motor JIG for operation assembly of hinge Hand strap tension Application SGH-D520/D528 Work Subject Description SCREW Date of Revision contents revision 11-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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D520 and hole of slide 08863A picture) hinge Application SGH-D520/D528 Work Description Subject Assembly and inspection of Main Front Date of Revision contents revision 11-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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CODE STANDRAD SCREW 6001- SCREW M1.4,L2 001700 Electric motor JIG for screw Application SGH-D520/D528 Work Description Subject Front SCREW Date of Revision contents revision 11-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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CODE STANDRAD GH74- 32.6x34.35 TAPE 23218A x0.1,bk Adhere tape in this portion Application SGH-D520/D528 Work Description Subject Adhere tape Date of Revision contents revision 11-15 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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-Ahhere MAIN FPCB Gasket TAPE in -Adhere FPCB TAPE FPCB In top portion Adhere appointment position of FPCB silk [Goodnees] [Badness] Adhere FPCB tape 11-16 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Guide BE cautious Hand-strap hole when you solder Application SGH-D520/D528 Work Description Subject Soldering of camera KEY FPCB Date of Revision contents revision 11-17 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Lead (PA TYPE) hole solder Hand-strap Gloves Application SGH-D520/D528 Work Description Subject Soldering of SIDE KEY FPCB Date of Revision contents revision 11-18 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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Check state of metal SR-34 Lead (PA TYPE) 1EA plate Hand-strap Gloves Application SGH-D520/D528 Work Description Subject Soldering of antenna Date of Revision contents revision 11-19 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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6001- screw M1.4 * L3 001478 JIG for screw Application SGH-D520/D528 Work Description Subject RF Shied CAN Assembly Date of Revision contents revision 11-20 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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CODE STANDRAD Quan GH74- Tape 19×4.5×0.3t 21367A Hand-strap Gloves Tweezers Application SGH-D520/D528 Work Description Subject Adhere tape Adhere tape Date of Revision contents revision 11-21 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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CODE STANDRAD Hand-strap Gloves Glue Glue bulk Glue at this Application SGH-D520/D528 Work Description portion Subject end of Glue Date of Revision contents revision 11-22 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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SIM CARD GH68- Sticker 01920A Attach Adhere SIM CARD insertion tape direction Application SGH-D520/D528 sticker Work Description Subject Adhere tape Date of Revision contents revision 11-23 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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JIG for soldering D520/D528 1 대 Solder Attach PN Solder Label Application SGH-D520/D528 Work Description Subject Conncet and Solder MAIN FPCB Date of Revision contents revision 11-24 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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FPCB adhere FPCB tape JIG for soldering D520/D528 1 대 Adhere tape Application SGH-D520/D528 Work Description Subject Adhere tape Date of Revision contents revision 11-25 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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[Insert camera [Connect Key ] [Insert Side Key connector] Application SGH-D520/D528 Work Description Subject Assembly of Camera key and Side Date of Revision contents revision 11-26 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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[left side of MAIN SET] [lower portion of MAIN SET] Application SGH-D520/D528 Work Description Subject REAR Assembly and tesion test Date of Revision contents revision 11-27 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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CODE STANDRAD 6001- SCREW M1.4,L3 001478 GH74- 32.2X49.5X BLACK TAPE 19614A 0.1T SCREW Application SGH-D520/D528 Work Description Subject SCREW Date of Revision contents revision 11-28 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
S G H - D 5 2 0 / D 5 2 8 tape FPCB tape Work Description Subject Adhere connection and soldering of MAIN tape FPCB when to what to modify modify 11-29 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
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