Protec COMPACT2 SX 2 Operation Manual
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Protec COMPACT2 SX 2 Operation Manual

Film processor
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Depending on model type the Compact 2 has either an open stand or like shown here a closed
cabinet.
PROTEC
Medizintechnik GmbH & Co. KG
®
Lichtenberger Straße 35, D-71720 Oberstenfeld, Germany
Telephone: +49-7062-9255-0 e-mail: service@protec-med.com
SX 2
Film Processor
Operation Manual
TM
Machine No.:
Type:
Date of installation:
Issued:
Subject to technical alterations
05-2006/2.9

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Summary of Contents for Protec COMPACT2 SX 2

  • Page 1 Depending on model type the Compact 2 has either an open stand or like shown here a closed cabinet. Machine No.: Type: Date of installation: PROTEC Medizintechnik GmbH & Co. KG ® Issued: 05-2006/2.9 Lichtenberger Straße 35, D-71720 Oberstenfeld, Germany Subject to technical alterations Telephone: +49-7062-9255-0 e-mail: service@protec-med.com...
  • Page 2 EU-Declaration of Conformity ® EU-Declaration of Conformity ® PROTEC Medizintechnik declares, that the product COMPACT 2 Description: X-Ray-Film Processor Machine type: 117x-y-0000 Model no. x is a number between 0 and 9, y is a number between 1 and 9 conforms to the following harmonized standards: IEC 61010-1:2001 + A1:92 + A2:95;...

  • Page 3: Table Of Contents

    Service Manual as appendix see page 33 Additional Information for the Version Compact 2 NDT......... 57 Copyright ® © 2004 PROTEC Medizintechnik. All rights reserved. Any reproduction, out of ® the limitation by the copyright law, needs written authorization by PROTEC Mediz- intechnik.

  • Page 4: Technical Specifications

    Technical Specifications ® Technical Specifications Continuous roller transport system Film transport: Sheet and roll films up to 45.1 cm (17.7 ) width; Film formats: Roll films with leader from 70 mm (2.8'') width; smallest film format 10x10 cm (4x4''). In processor type 1191 roll films in cassettes can also be proc- essed.

  • Page 5: Safety Instructions

    Technical Specifications ® Pollution degree: IP 20 System protection: Electrical connections: 220 - 240 V~, 10 A, 50 Hz Type 119x-1-y000: 220 - 240 V~, 14 A, 60 Hz Type 119x-2-y000: 208 - 240 V~, 14 A, 60 Hz Type 119x-7-y000: Unit tested to IEC 61010 (EN 61010, UL 3101, CSA 22.2-1010) overvoltage category II 2.5 kW...

  • Page 6: Installation

    Installation ® Installation 1. Requirements for installation Fresh water connection: Stop cock with 3/4" outer-thread diameter (washing machine connection), Water pressure 2 - 10 bar (29 - 145 psi). Drainage connection: Plastic tube - inner diameter 50 mm ”or larger. A ven- tilated syphon which serves as odour preventor should be included in the planning.
  • Page 7 Installation ® 3. Connecting the processor Water connection: Fit water-inlet hose (grey) at the rear of the machine and connect to the prepared fresh water supply. All other hoses (see diagram ): Connect the enclosed hoses according to colour system to backside of machine. Put hose clip (enclosed in accessory bag) over hose end, before attaching to connection.

  • Page 8: Initial Operation

    Initial Operation ® Danger of Overflow! Use the included cable binders (accessory bag) to secure the hoses. Fix all hose ends which guide into syphon or collecting container, so that they do not drop into the liquid. Very important: The hose piping should be straight (without the hoses going up and down) with a constant fall.

  • Page 9: Mode Of Operation

    Mode of Operation ® Mode of Operation The processor develops, fixes, rinses and dries your films. The temperatures, speed and replenishment rates required for processing various types of film-mate- rials can be individually selected and stored in the microprocessor control unit. Automatic filling and heating When the machine is switched on, the water tank fills and chemical baths heat up automatically.

  • Page 10: Operation

    Operation ® Operation Short Overview and Control Panel Display working parameters Arrow button “Up” = increase parameter Arrow button “down” = decrease parameter Mode Buttons Processing time in minutes Select Developer temperature in °C Dryer temperature in °C Replenishment developer time in seconds Replenishment fixer time in seconds Power on Autofill...
  • Page 11 Operation ® Attention: Upon first operation and each refilling of a developer check the function of the circulation pump and vent the pump if re- quired (see page 8). Before use... Close water-drainage stop cock. Open water tap. Switch processor on. Check liquid level in replenishment and drainage collecting containers.

  • Page 12: Switching The Machine On

    Operation ® Switching the Machine On Before switching the machine on, open the fresh water tap and close the water drainage tap (under control panel). Then switch the machine on (main switch is sit- uated under the control panel). Once the machine is switched on, a “Start-cycle” of eight minutes duration is activated: A replenishment cycle is carried out, the water tank fills automatically and the chemical baths heat up.

  • Page 13: Working Parameters

    Operation ® Time Replenishment (Antioxidation function, Flood replishment) Also during the stand-by, the developer chemicals are subject to change which causes their deterioration. By means of the time replenishment, a replenishment cy- cle is activated after a set time. With this function, the quality of the developer chem- icals are maintained even when standing idle for long periods.
  • Page 14 Operation ® Processing time The processing time, is the time, it takes the front end of a film from the infeed of the processor until it reaches the film exit. The processing time is set by the speed with which the film is transported through the machine. Depending on the require- ments, this time can be varied from 1 to 5 minutes adjusted in 0.1-minute-steps (Ad- justing the processing time: see page 13...

  • Page 15: Dimmer Function Of Display

    Operation ® The chart below shows the replenishment time to be set for the requested replen- isher rate per m -film surface. The standard setting is 10 sec. with 500 ml replen- isher rate per m film surface. The replenisher rate has to be adjusted depending on film material, chemicals and film throughput.

  • Page 16: Autofill Function

    Operation ® Autofill Function In case new chemicals have to be filled into the processor (after installation, tank cleaning), the tanks can be filled automatically by means of the autofill function. Herewith, the tank is filled for a fixed period of 17 minutes, e.g. chemicals are pumped up from the replenisher tanks into the machine.

  • Page 17: Use Of Memory Function

    Operation ® Manual replenishment: Switch to manual mode. Press required replenishment button for developer (7) or fixer (8) - respective button illuminates. Start replenishment cycle by pressing arrow-button “up” (2) or cancel replen- ishment cycle by pressing arrow-button “down” (3). In the memory five sets of parameters can be stored and be recalled into working memory.

  • Page 18: Lock Function

    Operation ® Lock Function To prevent unintentional change of operation parameters the input can be locked. If the input is locked any attempt to change the parameters will display an error “LO” (locked). Activating and de-activating of the input lock: Press buttons 4 and 5 “Enter Memory”...

  • Page 19: Removal And Installation Of Dryer Rack (Two-Parts)

    Operation ® Removal and Installation of Dryer Rack (two-parts) Removal: Push small, black slide (1) downwards. Pull dryer plate small (2) out of the dryer. The upper part of the dryer can now be removed. Hold the dryer at the front distance bar (3) and the whole of the metal plate in the back (4).

  • Page 20: Care

    Care ® Care Daily Care Before use... Remove dirt and dust from film-infeed with soft cloth. Run 2 - 3 cleaner films through processor to remove all accumulated dirt and dust from the rollers. Check the liquid level in the replenishment containers and if necessary refill. After use...

  • Page 21: Thorough Cleaning

    Care ® Thorough Cleaning Depending on the quantity of films processed, a thorough cleaning is necessary every 3 - 6 months. Tank cleaners are available for developer and water baths. The fixer bath is cleaned with water. When preparing chemical tank cleaners, follow manufacturers instructions explicitly.

  • Page 22: Maintenance / Disposal

    Maintenance / Disposal ® Maintenance / Disposal Maintenance Protocol Installation Name: Machine type: Serial number: Technician: Training: Telephone: Date: Guarantee until: Parameters Set Developer temp.: Dryer temp.: Cycle time: Dev. reg. time: Fix. reg. time: Anti-oxidation: Developer: Fixer: Film type: Changed by: Date: Developer temp.:...
  • Page 23 Maintenance / Disposal ® Attention: Never start the machine up unless it is filled with liquid! Recommended Maintenance Work: Functional check film intake / film transport / replenishment / bath heating / dryer heating / water supply Cleaning 2.1. Switch off machine, remove cover 2.2.
  • Page 24 Maintenance / Disposal ® 2.31. If required repeat items 2.20 to 2.30 (observe information concerning temperature, time, cleaning procedure contained in the 2.32. datasheet of the tank cleaning agent) 2.33. Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge 2.34.

  • Page 25: Problems And Solutions

    Problems and Solutions ® Problems and Solutions Advise on Film Defects Your processor has been constructed for long term use. If however irregularities might occur, you will find help to locate the problem below. Please check the listed points, before calling your service-technician. Films do not have enough density •...

  • Page 26: Advice On Machine Errors

    Problems and Solutions ® Advice on Machine Errors Machine does not switch on • Ensure that electrical plug is firmly inserted into socket. Ensure that electrical socket has power supply by testing with an appliance e.g. tablelight. Rinsing water does not flow •...
  • Page 27 Problems and Solutions ® Film is caught up in the racks • Switch machine off and remove cover. • Check in which rack the film is caught up in and remove the respective rack. • If possible, catch hold of the film end by hand and by manually turning the drive-shaft, pull the film out of the rack.

  • Page 28: Error Messages

    Problems and Solutions ® Error messages Machine errors are shown on the display as abbreviations. The cause of error is ex- plained below. For service technician: problem solution see “Trouble shooting” in service manual. Display Cause and possible correction Cover switch is not actuated. Place cover correctly on the machine and ensure that the cover switch behind the control panel is actuated.
  • Page 29 Tips and Tricks ® Tips and Tricks Removal of Control PCB To reach the screws of the control PCB remove the film over the keyboard in the front area about 20 mm (lift up). Stop start-cycle The start-cycle (after switching the machine on) can be manually interrupted. To stop start-cycle, press both arrow-buttons (2+3) simultaneously.

  • Page 30: Accessories

    Tips and Tricks ® ® The PROMIX A40 is a fully automatic chemical mixing machine for preparing developer and fixer bath chemicals of either powder form or liquid concentrates. All stages are guided and controlled by means of a microprocessor. Thanks to a large reserve tank, up to 3 machines can be connected and continue to operate, without having to interrupt the working process.
  • Page 31 Tips and Tricks ® At last you can breathe again ® AIRCLEAN 200 cleans the air from your processor. Unpleasant chemical odours are absorbed through the large active charcoal filter. Allergies are prevented and you can breathe again freely. Simple installation directly on to the processor (no breaking through the wall). Filter exchange cheap and fast approx.
  • Page 32 ® COMPACT 2...

  • Page 33: Service Manual As Appendix

    ® Service Manual Table of Contents Dimensions......................34 Transport ......................34 Installation Data ....................35 Trouble Shooting ....................38 Spare Parts List....................43 Wiring Charts...................... 49 COMPACT 2...

  • Page 34: Dimensions

    Dimensions ® Dimensions Transport To carry hold here! To carry hold here! COMPACT 2...

  • Page 35: Installation Data

    - Machine in light room Existing wall break through If the machine is to be mounted to an existing wall break through of a PROTEC COMPACT 45 machine, then the wall plate order-no. 0280-0-0101 will be required. For “Through the wall mounting film output” the COMPACT 2 can be directly mount- ed to an existing wall break through of a PROTEC COMPACT 45.
  • Page 36 Installation Data ® Through the wall mounting film output - Film output to the light room COMPACT 2...
  • Page 37 Installation Data ® Mains (208) 220 - 240 V, 16 A; Cu wire-Kabel 3 x 1.5 mm ; Ground-Leakage- Switch 25 A / 30 mA; power consumption 2.2 kW. 2a Power switch 16 A; 140 cm above floor; 2b Machine connection: Socket incl. earth 60 cm above floor. 3a Water connection: Water consumption 1.9 l/min;...

  • Page 38: Trouble Shooting

    Trouble Shooting ® Trouble Shooting Summary Algae ......................38 1.1 Excessive algae growth in water tank............ 38 General......................39 2.1 Mains switch “ON” - no function............. 39 2.2 No display but circulation pumps run............. 39 Drive ......................39 3.1 Machine does not start automatically ............ 39 3.2 Machine doesn't stop automatically, motor and fan run continuously ...

  • Page 39: General

    Ensure that electrical socket has power supply. • Check machine fuses. Pleasse use as replacement fuses only the PROTEC®s.These fuses are optimized for use under existing conditions. • While power switch is on, check the following components: Voltage on contact of main switch - If there is no voltage, replace the respecitve component.

  • Page 40: Baths

    Trouble Shooting ® Baths 4.1 No circulation in developer or fixer baths • Circulation pump runs but no circulation can be registered. Air lock in heating and circulation system. To ventilate: see “1. Test run” on page 8 item b). •...

  • Page 41: Film Defects

    Trouble Shooting ® Film defects 5.1 Films will not dry • Hot air comes out of air channel, but the film is still not dried to satisfaction. Check chemicals and film type. If this leads to no solution then the transport speed of the machine can be reduced (see Processing time, page 14).

  • Page 42: Dryer Ventilation Is Too Weak

    Trouble Shooting ® 7.3 Dryer ventilation is too weak • If the ventilation is connected incorrectly, it runs very slowly (heating element in the air channel starts to glow). Dryer ventilation connection: black brown blue yellow / green 7.4 Dryer temperature cannot be reached •...

  • Page 43: Spare Parts List

    Spare Parts ® Pos. Order No. Description: 1190-0-0200 Machine cover 1190-0-3101 Light protection cover 1190-0-0105 Film infeed tray 1191-0-0105 *Film infeed tray, graphics art 2006-0-0005 Drain stop cock 10 mm 1101-0-2000 Replenisher tank dev. 25l 1101-0-2100 Replenisher tank fix. 25l 1101-0-1700 Suction pipe w.
  • Page 44 Spare Parts ® Installation position see page 41 Pos. Order No. Description: 2002-1-0011 Circulation pump MD-10 (circulation) 2036-1-0001 Safety-transformer UL 0002-1-0001 Bellows pump KB2X 230V, 50Hz 0002-2-0001 Bellows pump KB2X 230V, 60Hz 0002-1-0008 Valve insertion f. pos. 22 0190-0-0900 Power PCB Additional information concerning Compact 2 NDT see on page 57 2008-5-0006 Axial fan...
  • Page 45 Spare Parts ® Pos. Order No. Description: 2008-5-0007 Ventilation 230 V (dryer) 2008-7-0007 Ventilation 230 V (dryer) UL 1190-0-1301 Air channel 0190-0-1300 Heating element 2kW/230V (dryer) 0190-7-1300 Heating element 2kW/230V (dryer) UL 0190-0-2200 Temperature sensor (same for bath and dryer heating) 1190-0-1302 Plate for air channel 2003-5-0002...
  • Page 46 Spare Parts ® Pos. Order No. Description: 0190-0-0301 Side plate dev. left w. shafts 1190-0-0401 Side plate fix. right 0190-0-0401 Side plate fix. left w. shafts 1101-0-3700 Guide bar 2, curved with nose 1101-0-4500 Guide bar 2, curved with nose 1190-0-3600 Guide bar straight, short 1101-0-0306...
  • Page 47 Spare Parts ® Developer (red) Fixer (blue) Water/dryer Pos. Order No. Description: 100-104 1281-0-0000 Mounting set “Through the wall mounting set film output” 0281-0-0201 Wall plate 0281-0-0100 Sealing wedge 1253-0-0001 Catch basket 0281-0-0202 Mounting kit 0281-0-0204 Strap 0281-0-0203 Blind plate 2 COMPACT 2...
  • Page 48 Electric Diagrams ® Pos. Order No. Description: 110-115 1280-0-0000 Mounting set “Through the wall mounting set film feed” 0280-0-0102 Light protection 0280-0-0103 Light protection, left 0280-0-0104 Light protection, right 0280-0-0105 Wall plate smal 0280-0-0110 Mounting kit COMPACT 2...

  • Page 49: Wiring Charts

    Electric Diagrams ® COMPACT 2...
  • Page 50 Electric Diagrams ® COMPACT 2...
  • Page 51 Electric Diagrams ® DGND b9_PE COMPACT 2...
  • Page 52 Electric Diagrams ® COMPACT 2...
  • Page 53 Electric Diagrams ® b2_net249 b2_net253 COMPACT 2...
  • Page 54 Electric Diagrams ® Important: For machine type COMPACT 2 Jumper no. X7 should be placed in pos. 2-3. COMPACT 2...
  • Page 55 Electric Diagrams ® COMPACT 2...
  • Page 56 Electric Diagrams ® COMPACT 2...

  • Page 57: Additional Information For The Version Compact 2 Ndt

    COMPACT 2 NDT ® Order No. 1193 - X - Y000 50 Hz Open working table 60 Hz Closed base The Film Processor Compact 2 series was extended by a further version. Introduction Processing time and developer temperature of the Compact 2 NDT processor have been adjusted to the requirements of NDT-films.
  • Page 58 COMPACT 2 NDT ® Spare parts list (compare pages 40 to 44) Pos. Order No. Description: 0193-0-0900 Power PCB NDT 0193-0-1500 Worm gear kit C2 NDT 1193-0-0300 Roller rack developer NDT 1193-0-0400 Roller rack fixer NDT 1193-0-0600 Roller rack water/dryer NDT 1193-0-0310 Drive shaft C2 NDT 1193-0-0302...

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