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Summary of Contents for Protec OPTIMAX 2010 NDT
- Page 1 OPTIMAX 2010 NDT Automated X-ray film processor Model/ID: 116x-x-xxx0 User Manual Ident. Nr. 5163-0-0002 Version: 5.0 PROTEC GmbH & Co. KG Issued: 2019/04 In den Dorfwiesen 14, 71720 Oberstenfeld, Germany Subject to alterations Telephone: +49 (0) 7062/92 55-0 E-Mail: protec@protec-med.com...
- Page 2 All sheets of this document contain proprietary and confidential information of PROTEC GmbH & Co. KG and is intended for exclusive use by current PROTEC GmbH & Co. KG customers. Copying, disclosure to other or other use is prohibited without the express written authorization of PROTEC´s law department.
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Page 3: Table Of Contents
Function of the automated X-ray film processor ....................... 22 5.2.1 Switching on the machine ............................22 5.2.2 Automatic mode ................................22 5.2.3 Anti-crystallization function ............................23 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 3 von 58... - Page 4 Before you go on holiday or longer than 2 weeks not use ..............32 Check-up and maintenance ..............................32 6.3.1 Recommended Maintenance Work........................32 6.3.2 Maintenance ..................................33 6.3.3 Maintenance Protocol ..............................34 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 4 von 58...
- Page 5 10.1 Protection Art and Protection Class ........................... 54 10.2 Environmental ....................................54 10.2.1 Environmental conditions during operation ....................54 10.2.2 Environmental Conditions for Shipping and Storage ................54 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 5 von 58...
- Page 6 Description of symbols, labels and abbreviations ............55 11.1 Symbols ....................................... 55 11.2 Identification label..................................56 11.3 Labels ........................................56 11.4 Position symbols and labels ..............................58 11.5 Abbreviations ....................................58 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 6 von 58...
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Page 7: Document Effectivity
Comments new pumps, new main 26/11/2018 drive, new document layout Warning hot air new, max. power consumption 17/04/2019 22, 53, in processing changed to 2,0. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 7 von 58... -
Page 8: General Notes
PROTEC GmbH & Co. KG Customers. Assemblers and other Customers not employed by nor directly affiliated with PROTEC GmbH & Co. KG technical services are directed to contact the local PROTEC GmbH & Co. KG office before attempting installation or service procedures. -
Page 9: Product Description
NDT, knowledge of which are required for efficient and effective use of the radiographic system. Prior to working with the automated X-ray film processor OPTIMAX 2010 NDT, it is required that the user read the Safety Notes as well as the chapter regarding operation. -
Page 10: Intended User Group
User Manual Intended user group The automated X-ray film processor OPTIMAX 2010 NDT is exclusively designated for use by professional who are trained, in accordance with the corresponding national regulations, in the use of diagnostic X-Ray equipment and its proper (certified) use in connection with other objects and accessories. -
Page 11: Safety Instructions
Adjustments and calibrations that are described within the user manual must be made, with the aid of The technical description for the system, by the PROTEC GmbH & Co. KG customer service department or a PROTEC GmbH & Co. KG authorized service technician. -
Page 12: General Safety Notice
2.1.2 Operating of the radiographic system When having troubles with operating of the OPTIMAX 2010 NDT, immediately call the Service of PROTEC or an authorized service and stop the using of the OPTIMAX 2010 NDT. 2.1.2.1 Operating type The automated X-ray film processor is designated for continuous use. -
Page 13: Operating Personnel
User Manual 2.1.3 Operating personnel The OPTIMAX 2010 NDT should only be operated by personnel who are trained in accordance with the corresponding national regulations in the use and operation of diagnostic X-Ray systems. NOTE Only properly trained and authorized personnel are allowed to word with the automated X-ray film processor OPTIMAX 2010 NDT. -
Page 14: Installation
Electrical connection: Fused wall socket with earth connection according to electrical data (see technical specifications, see 10). It is also required to install an earth-leakage switch (with 25 A / 30 mA nominal error current). PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 14 von 58... -
Page 15: Transport
Remove roller racks - start with the dryer rack. In the standard version the OPTIMAX 2010 NDT is delivered as a tabletop processor with a two part floor plate. If the machine is upgraded with the optional stand or cabinet, the narrow plastic part has to be removed. -
Page 16: Installing On Processor Stand Or Base Cabinet
The hoses should be as short as possible and without bends and kinks. This is very important for the water overflow hose. Bad piping work will cause the machine to overflow! PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 16 von 58... -
Page 17: Water Connection
Connect the suction pipes to the hose ends for the replenishment tanks using hose clips. Put suction pipes through cover opening into respective replenishment tanks and snap them in. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 17 von 58... -
Page 18: Hose Connection
The overflow and the drainage of the water can either be guided into the drainage syphon or into respective collection containers. 3.5.3 Hose Connection PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 18 von 58... -
Page 19: Initial Operation
This may be due to different causes. If this happens, then use a suitable container to fill up the tanks completely. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 19 von 58... -
Page 20: Control Elements And Device Displays
Replenishment time fixer in seconds NOTE Safety function stops film transportation when cover is removed. Therefore keep cover placed on the machine when processing films. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 20 von 58... -
Page 21: Handling / Operation
During processing films not the display „Infeeding film” 5.1.3 After work Switch processor off Close water tap Open water-drainage stop cock and drain water out of the machine. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 21 von 58... -
Page 22: Stand-By Mode
(film-surface measurement). The dryer is heated to the set value. Inside the dryer, the film is dried and then normally output onto the cover. The machine then goes into the stand-by mode. To PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 22 von 58... -
Page 23: Anti-Crystallization Function
10 minutes, adjustable in 0.1 minute-steps (adjusting the processing time: see 5.2.5.2) Processing and developer time relation Processing time (min) Developer time (s) Infeed speed (cm/min) PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 23 von 58... -
Page 24: Developer Temperature
6,0 (360) 65 – 85 7,0 (420) 60 - 80 8,0 (480) 55 – 75 9,0 (540) 50 – 70 10,0 (600) 45 - 65 CAUTION! PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 24 von 58... -
Page 25: Replenishment Time
The automatic tank filling can also be terminated manually. 5.2.11.1 Starting up the auto fill function Switch the unit off PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 25 von 58... -
Page 26: Manual Cancellation Of The Auto Fill Function
In a case of a film-jam inside interrupted. To stop the film simultaneously. Related topics: see “Manual starting and stopping the film transport:” 5.2.12.3 see “Film is caught up in the racks”: 5.3.2.10 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 26 von 58... -
Page 27: Use Of Memory Function
Circulation is broken down 5.3.1.2 Too high a density • Bath temperature too high • Developing time too long • Exposure time is too long PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 27 von 58... -
Page 28: Films Will Not Dry
• Check water drainage in the tank and hose for blockage and pollution. The drainage hoses should have a constant fall PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 28 von 58... -
Page 29: The Film Does Not Transport Correctly
Too low level of the developer bath. Check the level and fill up by pumping manually or refilling manually PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 29 von 58... -
Page 30: Safety And Maintenance
When working has been completed at the end of the day, the water must be drained from the machine. This reduces the growth of algae in the water bath. For that purpose open the water drainage stop cock (see 3.5.3) PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 30 von 58... -
Page 31: Weekly Care
Refill the tanks with respective chemicals. Replace the suction pipes into the replenishment containers. In certain circumstances the circulation system must be ventilated: see 3.6.1 / 2 • For quality check, process test films. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 31 von 58... -
Page 32: Before You Go On Holiday Or Longer Than 2 Weeks Not Use
2.18 Switch machine off 2.19 Empty all three tanks 2.20 Fill machine with water and switch it on 2.21 Put suction pipes into vessels with water PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 32 von 58... -
Page 33: Maintenance
PROTEC Service or specific authorized service provider to ensure the sage and reliable operation of the equipment. In the event that scheduled maintenance is not performed, PROTEC GmbH & Co. KG will not be responsible for damages incurred by the user or third parties if such damages are the result of improper or omitted maintenance. -
Page 34: Maintenance Protocol
Maintenance work Maintenance work Maintenance work performed performed performed performed Date Date Date Date Name Name Name Name Next maintenance: Next maintenance: Next maintenance: Next maintenance: PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 34 von 58... -
Page 35: Warranty
The automated X-ray film processor has an expected product life of 7 years when used in accordance with the product specifications/ limitations and provided that maintenance through the PROTEC service department or a PROTEC authorized service provider has be completed. After reaching the life span the further usage of the device happens on own risk. -
Page 36: Trouble Shooting
Readjust the switch or replace it. If the switches are defective, the machine can still be used in the manual mode (see 5.2.12.1) • The power output section may be defective, if so replace it PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 36 von 58... -
Page 37: Drive Motor Does Not Run
An adjustment may be necessary after replacement of a bath temperature sensor. An adjustment is recommended when the deviation exceeds ±0.5 °C and is mandatory if the deviation exceeds ±1,5 °C. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 37 von 58... -
Page 38: Developer Level Switch Constantly Displays "Uu
• Check the switch position on the pump • Clean valves inside connection tube of pump CAUTION! Install valve-insert correctly: Pay attention to flow-through direction! PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 38 von 58... -
Page 39: Dryer
At short intervals: The level switch is not positioned correctly (exactly on the overflow level). Insert the rack. If the error continues to occur, readjust the height of the level switch PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 39 von 58... -
Page 40: Spare Parts And Schematics
Tube clamp Snap 2022-0-0019 Wire tube clamp 2022-0-0026 Wire tube clamp 2022-0-0028 Wire tube clamp 1101-0-4600 Floating balls, 300 pcs. 1101-0-4800 Floating balls, 200 pcs. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 40 von 58... - Page 41 0163-5-1300 Control unit 230V 1160-0-0001 Eprom for 2 pump version 0170-0-2400 Micro switch with operator (cover) 2007-0-0010 Operator for micro switch 2021-0-0001 Screw in connector PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 41 von 58...
- Page 42 Chain wheel t =17 1170-0-1507 Chain wheel t =18 2037-0-0002 Chain 6mm with coupler link 3000-9-4013 Splint 2,0x20 mm 2012-0-0013 Level switch 1120-0-1502 Bracket for level switch PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 42 von 58...
- Page 43 Temperature safety switch mounted on heat exchanger 0190-0-2200 Temperature sensor 1170-0-1302 Channel dryer heating 1160-0-0801 Bracket for micro-rotary-switch OPTIMAX 2027-0-0021 Strain relief 1160-0-0710 Hose nozzle rubber PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 43 von 58...
- Page 44 OPTIMAX 2010 NDT 5160-0-0002 User Manual Developer (red) Fixer (blue)) Standard roller racks PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 44 von 58...
- Page 45 (130) from the support toward the inside. The cover can now be removed to the top. Remark: The left indexing bolt remains completely installed. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 45 von 58...
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Page 46: Tips And Tricks
XX. : value x 100 = number of films X.X : value x 1,000 = number of films X.X. :value x 10,000= number of films 9.9. : more than 990,000 films PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 46 von 58... -
Page 47: Schematics
OPTIMAX 2010 NDT 5160-0-0002 User Manual Schematics PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 47 von 58... - Page 48 OPTIMAX 2010 NDT 5160-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 48 von 58...
- Page 49 OPTIMAX 2010 NDT 5160-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 49 von 58...
- Page 50 OPTIMAX 2010 NDT 5160-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 50 von 58...
- Page 51 OPTIMAX 2010 NDT 5160-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 51 von 58...
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Page 52: Power Supply
Processing 2.0kWh WARNING! To lower the risk of an electrical shock, the device can only be run on a power supply with a protective conductor. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 52 von 58... -
Page 53: Technical Specifications
Dimensions (LxWxH) 77x59x42 (* 112) cm 30.3x23.2x16.5 (* 44.1)’’ Floor space required 0.45 m (4.8 sqft) * Height incl. optional working table resp. base cabinet. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 53 von 58... -
Page 54: Protection Art And Protection Class
10.2.2 Environmental Conditions for Shipping and Storage Ambient Temperature - 10°C to + 70°C Relative humidity 10% to 95% (non-condensing) Atmospheric pressure 500 hPa to 1060hPa PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 54 von 58... -
Page 55: Description Of Symbols, Labels And Abbreviations
Notes on disposal; WEEE , Waste of Electrical and Electronic Equipment Protective ground (Earth) Warning of electrical voltage Warning in front of hot surface Display working parameters PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 55 von 58... -
Page 56: Identification Label
Symbol processing time Symbol developer temperature Symbol dryer output Symbol replenishment time developer Symbol replenishment time fixer Replenishment Overflow Drain 11.2 Identification label 11.3 Labels Corporate PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 56 von 58... - Page 57 Control panel foil Designation hose connections Description of the fuse 2x T / sb 10A 250V Sticker water pressure Sticker on the floor plate Pull plug PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 57 von 58...
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Page 58: Position Symbols And Labels
Identification label 11.5 Abbreviations Millimeter Centimeter Pound Kilogram °C Degree –Celsius Hectopascal German Industry Standard European Standard CE-Mark Hertz Duty cycle Ampere Serial number PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 58 von 58...
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