Volvo S40(04-) Wiring Diagram
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Volvo S40(04-) Wiring Diagram

2005 supplement
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VOLVO
TP 3984202
2005
SUPPLEMENT

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Summary of Contents for Volvo S40(04-)

  • Page 1 VOLVO TP 3984202 2005 SUPPLEMENT...

  • Page 2: Vehicles With Srs (Airbag)/Sips Bag/Ic (Inflatable

    2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.

  • Page 3: Table Of Contents

    Table of Contents 1:2 Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable Group 23 Fuel system Curtain) ................2 Engine management system, 4-cyl 1.6l 1:2 ....36 Abbreviations ..............5 Engine management system 4-cyl. 1.6l Diesel 1:2 ..38 How to use the wiring diagrams 1:2....... 6 Engine management system, 4-cyl 1.8l 1:2 ....
  • Page 4 Table of Contents 2:2 Group 43 Transmission Connectors..........70 Automatic transmission CFT 23........63 Automatic transmission AW 55-51, 5-cyl..... 64 Branching points ........87 Differential Electronic Module (DEM)......65 Component illustrations ......94 Group 87 Climate controls Climate controls 4-cyl. 1:2 ........... 66 Index ............

  • Page 5: Abbreviations

    Explanations Abbreviations Groups Other Group 23 = Fuel system AUTO = Automatic transmission Group 26 = Cooling system = Four-wheel drive Group 27 = Engine controls = CAN communication Group 32 = Generator and voltage regulator DIESEL = Diesel Group 33 = Starting system = Display Group 35...

  • Page 6: How To Use The Wiring Diagrams 1:2

    How to use the wiring diagrams 1:2 The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily con- tained in this manual. A. Component designation B. Junction points Every component has a component designation that The wiring diagrams contain numbered junction consists of two parts.

  • Page 7: How To Use Wiring Diagrams 2:2

    How to use the wiring diagrams 2:2 List of symbols = System voltage 4/28 AUTO 3/156 64/111 15/31 64/90 3/155 = Ground connection WH-RD WH-RD via wiring = Ground connection on 4/56 E:22 component/chassis RD-BU E:21 RD-YE 2/80 = Screened wire D:14 D:15 = Junction point...

  • Page 8: Electrical Distribution 1:2

    Electrical distribution 1:2 Overview 31/3 31/4 15/31 2/82 64/113 GN-BU RD-OG RD-OG 2/165 64/90 GY-OG ONLY I4 & DV6 ENGINES GY-BK 2/35 64/90=15/31A BK-RD RD-GN 2/142 GN-RD RD-BK 63/120 63/121 2/32 64/90=15/31A RD-OG BK-BU GN-BU 31/114 GN-BU RD-OG GN-YE GN-YE GN-YE GN-BU GN-YE...
  • Page 9 Electrical distribution 2:2 Overview 15/31 2/17 RD-BU BK-BU RD-OG 64/111 RD-OG 64/90=15/31A RD-WH 64/90=15/31A 2/22 BK-YE GN-YE 64/90=15/31A RD-BU 4/56 2/34 E:20 RD-OG G:18 E:23 E:22 E:21 RD-YE 2/182 BK-YE RD-GN E:30 G:11 RD-BK BK-RD RD-WH 64/861 2/159.2 TP3984202 S40 (04-)/V50 2005...

  • Page 10: Fuses

    Fuses Engine compartment distribution box F1-F8 15/31 Engine compartment distribution box Fuse function 4/71 Cooling fan control module 6/71 Electrical Power Steering Module (EPS) 2/193 Relay, comfort functions Fuse in the Central Electronic Module (CEM) 2/193 F48-F49 Fuses in the Central Electronic Module (CEM) 2/193 F60-F61 Fuses in the Central Electronic Module (CEM) 2/193...

  • Page 11: Engine Compartment Distribution Box F9-F18

    Fuses Engine compartment distribution box F9-F18 15/31 Engine compartment distribution box Fuse function 2/32 Main relay, engine management system F32-F36 Fuses in the engine compartment distribution box 2/32 4/31 Fan control module 6/104 Pump, high pressure headlight washer 2/182 2/82 Relay, heated rear window Heated rear window 2/82...

  • Page 12: Engine Compartment Distribution Box F20-F32

    Fuses Engine compartment distribution box F20-F32 15/31 Engine compartment distribution box Fuse function 2/17 Relay, horn 16/10 Horn 1 2/17 16/11 Horn 2 2/17 Combustion Preheater Module (CPM) 16/79 Subwoofer Module (SUB) 2/159 4/28 Transmission Control Module (TCM) 4/46 Engine Control Module (ECM) 9/38 Heated fuel filter, Diesel 2/142...

  • Page 13: Engine Compartment Distribution Box F33-Fh1

    Fuses Engine compartment distribution box F33-FH1 15/31 Engine compartment distribution box Fuse function 6/114 Vacuum pump 8/84 7/15 Heated oxygen sensor, front 7/82 Heated oxygen sensor, rear 7/186 Heated oxygen sensor, rear 7/187 Heated oxygen sensor middle 4/46 Engine Control Module (ECM) I5 8/119 8/6-8/9 Injection valves...

  • Page 14: Central Electronic Module (Cem) F43-F52

    Fuses Central Electronic Module (CEM) F43-F52 4/56 Central Electronic Module (CEM) Fuse function 16/46 RTI Display 16/60 Phone Module (PHM) 16/107 Media Player Module (MPM) Supplemental Restraint System Module (SRS) Front 12V outlet 9/25 Rear 12V outlet 3/111 Switch unit, lights Driver Information Module (DIM) 10/29 Glove compartment lighting...

  • Page 15: Central Electronic Module (Cem) F53-F66

    Fuses Central Electronic Module (CEM) F53-F66 4/56 Central Electronic Module (CEM) Fuse function 6/71 Electrical Power Steering Module (EPS) 4/28 Transmission Control Module (TCM) 6/26 Generator 4/93 Keyless Vehicle Module (KVM) 16/35 Siren Control Module (SCM) 4/56 4/46 Engine Control Module (ECM) 4/56 Central Electronic Module (CEM) 17/13...

  • Page 16: Central Electronic Module (Cem) F68-F86

    Fuses Central Electronic Module (CEM) F68-F86 4/56 Central Electronic Module (CEM) Fuse function 3/254 Steering Wheel Module (SWM) 7/149 Rain Sensor Module (RSM) 6/48 Damper motor, recirculation 6/95 Damper motor, temperature, left-hand side 6/96 Damper motor, temperature, right-hand side 6/102 Damper motor, defroster 6/103 Damper motor, floor/ventilation...

  • Page 17: Battery, Pf1-Pf2

    Fuses Battery, PF1-PF2 1/1 Battery Fuse function 6/25 Starter motor 6/26 Generator F1-F14 Fuses in the engine compartment distribution box F16-F18 Fuses in the engine compartment distribution box F20-F21 Fuses in the engine compartment distribution box F23-F24 Fuses in the engine compartment distribution box F26-F27 Fuses in the engine compartment distribution box F29-F31 Fuses in the engine compartment distribution box TP3984202 S40 (04-)/V50 2005...

  • Page 18: Relays

    Relays Ignition switch and relays Position Terminal Key Out Relays, general The diagram indicates two or three different designations for the relay’s position. This is described below. A = Corresponds to the position on the back of the relay box (wiring side) B = Corresponds to the position on the relay C = An old designation that may be found on 1(86)

  • Page 19: Distribution Box In Engine Compartment R1-R14

    Relays Distribution box in engine compartment R1-R14 15/31 Engine compartment distribution box Relay function 2/165 Relay immobilizer 2/17 Relay, horn 2/34 Relay, front fog lights 2/142 Relay, pre-heater, fuel filter 2/159.2 Relay, infotainment, extra 2/182 Relay, headlight washer motor 2/82 Relay, heated rear window 2/22 Relay, climate control system...

  • Page 20: Central Electronic Module (Cem) R15-R18

    Relays Central Electronic Module (CEM) R15-R18 4/56 Central Electronic Module (CEM) Relay function 2/23 Fuel pump relay, gasoline 2/193 Relay, comfort functions TP3984202 S40 (04-)/V50 2005...

  • Page 21: Relays - Soldered

    Relays - soldered Central Electronic Module (CEM) R1 - R11B 4/56 Central Electronic Module (CEM) Relay function 2/89 Relay, interior lighting 2/80 Relay, reversing lights 2/92 Relay, windshield washer motor 2/93 Relay, rear window washer motor 2/63 Relay, high beam R11A 2/16 Relay, rear window wiper...

  • Page 22: Ground Connections Overview

    Ground connections Overview TP3984202 S40 (04-)/V50 2005...
  • Page 23 Ground connections 31/3 - 31/10 31/3 Left MacPherson strut tower Battery 31/4 Engine Battery 31/6 A-post, driver’s side 3/111 Switch unit, lights 4/102 Steering Column Lock Module (SCL) 6/28 Motor, passenger compartment fan 10/1 Lamp housing, front left 10/2 Lamp housing, front right 10/3 License plate lighting 17/13...
  • Page 24 Ground connections 31/11 - 31/66 31/11 Rear left side 10/18 Lamp housing, rear left 16/79 Subwoofer Module (SUB) 16/105 Audio Module (AUD) 16/139 Global Positioning System Module (GPS) 31/12 Rear right side 4/78 Accessory Electronic Module (AEM) 4/86 Control module, Parking Assistance Module (PAM) 4/110 Trailer Module (TRM) 6/37...
  • Page 25 Ground connections 31/67 - 31/84 31/67 Right B-post 3/26 Switch unit, power driver’s seat, RHD 3/27 Switch unit, power passenger seat, LHD 3/77 Lock unit, right rear door 3/86 Power window switch, right rear door 3/129 Right Rear Door Module (RDM) 3/261 Locking switch, rear right 3/265...
  • Page 26 Ground connections 31/88 - 31/114 31/88 Engine 9/32 PTC resistor, oil trap 20/3 Spark plug and ignition coil 20/4 Spark plug and ignition coil 31/89 Engine 20/5 Spark plug and ignition coil 20/6 Spark plug and ignition coil 20/7 Spark plug and ignition coil 31/102 Front member 2/192 Relay (230V), electric engine heater...

  • Page 27: 31/115 - Ground Connections In Chassis

    Ground connections 31/115 - Ground connections in chassis 31/115 Left A-post 3/126 Driver’s Door Module (DDM), LHD 4/83 Fuel pump control module, RHD, gasoline 31/116 Right A-post 3/127 Passenger Door Module (PDM), LHD 4/83 Fuel pump control module, LHD, gasoline 4/111 Additive Dosing Module (ADM) 6/33...

  • Page 28: Control Modules Overview Of Locations

    Control modules Overview of locations TP3984202 S40 (04-)/V50 2005...

  • Page 29: Overview Of Designations

    Control modules Overview of designations Unit Designation 6/26 Alternator Control Module (ACM) 4/78 Accessory Electronic Module (AEM) 16/94 AM/FM Tuner Module (AFM) 7/159 Air Quality Sensor (AQS) 16/105 Audio Module (AUD) 4/16 Brake Control Module (BCM) 7/164 Body Sensor Cluster (BSC) 3/112 Climate Control Module (CCM) 4/56...

  • Page 30: Data Communication Low Speed Can 1:2

    Control modules Data communication Low speed CAN 1:2 64/41 63/221 A:12 BU-RD GY-RD 63/220 A:56 GY-RD A:53 BU-RD 3/26 GY-BK BU-YE BU-RD B:11 B:12 GY-RD 4/93 GY-RD BU-RD GY-RD GY-RD 63/228 64/322 63/421 GY-RD GY-RD 3/127 BU-RD BU-RD 64/43 63/422 A:12 63/232 GY-RD...
  • Page 31 Control modules Low speed CAN data communication 2:2 BU-WH GY-VT 16/1 3/112 A:10 C°/F° GY-RD BU-WH GY-BK BU-YE TP3984202 S40 (04-)/V50 2005...

  • Page 32: Data Communication Lin 1:2

    Control modules Data communication LIN 1:2 4/28 1.8L DV 6, CVT 64/90 4/28 3/156 3/155 64/111 AW55-51 64/90 4/113 4/112 ECU SLAVE ECU MASTER 16/35 A:11 A:11 A:12 4/56 4/102 WH-BK B:17 WH-GN WH-GN WH-RD G:26 63/339G 6/1 LHD 6/1 RHD 4/103 WH-GN A:35...
  • Page 33 Control modules LIN data communication 2:2 9/12 9/13 6/48 RHD 6/95 6/103 64/30 64/31 7/159 RHD WH-GN WH-GN 3/112 64/112 C°/F° 6/48 LHD 6/96 64/545 6/102 WH-GN WH-GN 3/254 7/159 LHD 16/1 WH-BU 4/46 6/26 4/46.1 WH-RD TURBO WH-RD 3/126 3/127 64/41 64/43...

  • Page 34: Data Communication High Speed Can

    Control modules Data communication High speed CAN 4/28 4/46.1 AW 55-51 GY-RD B:57 BU-RD B:44 64/90 GY-RD B:58 5 cyl BU-RD B:45 4/46.2 64/90 A:A4 GY-RD A:A3 BU-RD Diesel DW 10 4/46.3 4/16 64/90 63/222 GY-RD GY-RD 64/90 GY-RD F:31 BU-RD BU-RD BU-RD...

  • Page 35: Data Communication Most

    Control modules Data communication MOST 16/1.2 16/1 16/108 16/60 64/977A 64/978 16/105 AUD, GPS 64/977 16/49 16/139 16/105 TP3984202 S40 (04-)/V50 2005...

  • Page 36: Group 23 Fuel System Engine Management System, 4-Cyl 1.6L 1:2

    Group 23 Fuel system Engine management system, 4-cyl 1.6l 1:2 15/31 64/90 BK-BU BK-BU GN-RD 8/18 4/46.3 BK-OG 64/60 A:M27 BK-WH BK-WH 1.6 L SIGMA 2/32 GN-YE 2(85) 3(30) A:M13 BK-YE BK-YE 1(86) 5(87) GN-YE A:M28 BK-BU BK-BU 63/99 GN-YE BK-OG BK-OG A:M12...
  • Page 37 Group 23 Fuel system Engine management system, 4-cyl 1.6l 2:2 15/31 BK-BU 4/46.3 B:16 64/111 4/56 E:22 E:21 A:28 2/23 63/56 A:42 GY-BK 64/90 B:F9 E:40 GN-WH GN-WH A:M40 E:10 GN-BU GN-BU B:F21 7/51 G:22 A:M47 G:31 B:F30 BK-RD A:M10 WH-RD A:M9 BK-YE...

  • Page 38: Engine Management System 4-Cyl. 1.6L Diesel 1:2

    Group 23 Fuel system Engine management system 4-cyl. 1.6l Diesel 1:2 15/31 4/46.4 64/90 BK-BU BK-BU B:E1 BK-WH C:G3 GN-WH C:H1 BK-YE C:G4 GN-YE C:G2 7/192 BK-BU B:J1 GN-RD 2/32 BK-BU C:H4 2(85) 3(30) GN-BU C:H2 BK-OG C:H3 GN-RD C:G1 1(86) 5(87) WH-VT...
  • Page 39 Group 23 Fuel system Engine management system, 4-cyl 1.6l Diesel 2:2 15/31 8/111 4/46.4 64/111 64/90 4/56 E:21 B:M4 BK-RD C:A1 B:A3 WH-RD A:B2 BK-YE C:E2 BK-YE A:C4 BK-BU A:G3 A:42 GY-BK CFT 23 B:G4 G:30 WH-GN C:B3 WH-GN E:40 GN-WH GN-WH A:A2...

  • Page 40: Engine Management System, 4-Cyl 1.8L 1:2

    Group 23 Fuel system Engine management system, 4-cyl 1.8l 1:2 15/31 64/90 BK-BU BK-BU 4/46.5 BK-WH GN-WH GN-YE BK-GN B:13 63/99 GN-BU BK-BU B:14 1.8L GN-RD 2/32 W/O T 2(85) 3(30) BK-YE 8/45 5(87) 1(86) GN-YE BK-OG 8/18 GN-RD 63/54 B:16 7/16 B:30...
  • Page 41 Group 23 Fuel system Engine management system 4-cyl. 1.8l 2:2 15/31 BK-BU 4/46.5 A:35 64/111 4/56 E:22 E:21 A:28 2/23 1.8L 63/56 A:42 GY-BK W/O T 64/90 B:54 E:40 GN-WH A:39 GN-WH E:10 GN -BU A:46 GN-BU 7/51 G:22 A:32 G:31 BK-RD A:12...

  • Page 42: Engine Management System 5-Cyl. Turbo 1.8L 1:2

    Group 23 Fuel system Engine management system 5-cyl. Turbo 1.8l 1:2 15/31 64/90 BK-BU BK-BU 4/46.1 A:15 BN-BU 7/156 GN-RD A:66 YE-BU A:44 WH-BU A:91 A:51 BN-YE 8/28 GN-BU BK-WH GN-YE BK-YE 2/32 A:25 2(85) 3(30) GN-YE BK-GN 1(86) 5(87) 63/98 GN-YE BK-BU...
  • Page 43 Group 23 Fuel system Engine management system 5-cyl. Turbo 2:2 BK-BU 4/46.1 15/31 B:16 7/172 A:16 YE-RD A:60 WH-VT 64/111 A:36 BN-WH 4/56 E:22 E:21 7/173 A:13 YE-BK A:61 WH-BK A:37 BN-YE A:28 2/23 A:42 63/56 GY-BK 64/90 B:54 E:40 GN-WH GN-WH B:41...

  • Page 44: Group 26 Cooling System Cooling Fan

    Group 26 Cooling system Cooling fan 15/31 4/46.5 1.8 L A:12 WH-RD 4/46.3 1.6L SIGMA A:10 WH-RD 4/71 4/46.1 64/90 WH-RD 63/63 BN-RD BN-RD BN-RD B:25 YE-RD YE-RD B:18 WH-VT WH-RD B:13 B:58 B:45 B:57 6/29 B:44 7/16 W/O T YE-VT BN-WH A:67...

  • Page 45: Cooling Fan Diesel

    Group 26 Cooling system Cooling fan Diesel 15/31 4/46.4 A:B2 WH-RD 4/46.2 4/71 64/90 WH-RD A:B2 8/119 DW10 BK-YE A:H2 BK-RD 8/127 BK-BU BK-BU A:D2 6/29 A:A4 BK-BU A:A3 63/109 7/16 C:A2 C:G1 63/120 63/108 31/114 31/110 TP3984202 S40 (04-)/V50 2005...

  • Page 46: Group 27 Engine Control Cruise Control 1.6L

    Group 27 Engine control Cruise control 1.6l 4/56 4/16 15/31 2/193:3 7/124 2/32 3/254 A:45 1(86) 3(30) 18/4 2(85) 5(87) 63/30 BK-WH 4/46.3 63/5 B:58 B:45 6/120 64/60 B:41 WH-BU 64/90 B:42 YE-BU BK-BU I.6 L A:21 WH-BU A:47 SIGMA A:22 A:48 WH-RD...

  • Page 47: Cruise Control 1.8L

    Group 27 Engine control Cruise control 1.8l 4/56 4/16 15/31 2/193:3 7/124 2/32 3/254 A:45 1(86) 3(30) 18/4 2(85) 5(87) 63/30 BK-WH 4/46.5 63/5 B:58 B:45 6/120 4 CYL W/O T GN-RD A:22 64/90 4 CYL W/O T BK-OG A:10 A:35 BK-BU 4 CYL W/O T...

  • Page 48: Cruise Control 5-Cyl

    Group 27 Engine control Cruise control 5-cyl. 4/56 4/16 15/31 2/193:3 7/124 2/32 3/254 A:45 1(86) 3(30) 18/4 2(85) 5(87) 63/30 BK-WH 4/46.1 63/5 B:58 B:45 6/120 5CYL W/O T GN-RD A:75 64/90 5CYL W/O T BK-OG A:74 B:16 BK-BU 5CYL W/O T A:24 B:26...

  • Page 49: Cruise Control 4-Cyl. Diesel

    Group 27 Engine control Cruise control 4-cyl. Diesel 4/56 4/16 15/31 2/193:3 7/124 2/32 3/254 A:45 1(86) 3(30) 18/4 2(85) 5(87) 63/30 BK-WH 4/46 63/5 A:A3 A:A4 1.6 DV6 B:E1 BK-BU 64/90 B:H3 BK-BU DW10 DV6/ A:F3 DW10 DW10 A:B3 1.6 DV6 4/56 7/51...

  • Page 50: Group 32 Generator And Voltage Regulator Power Supply 4-Cyl

    Group 32 Generator and voltage regulator Power supply 4-cyl. 31/4 31/3 6/25 15/31 4/56 G:13 64/90 4/46.4 B:A3 6/26 C:B1 4/46.5 B:20 VOLT. REG. B:15 1.8 L 4/46.2 B:H4 A:A1 DW10 4/46.3 A:M33 A:M7 1,6 L SIGMA TP3984202 S40 (04-)/V50 2005...

  • Page 51: Power Supply 5-Cyl

    Group 32 Generator and voltage regulator Power supply 5-cyl. 31/4 31/3 6/25 6/26 4/56 G:13 VOLT. REG. 4/46.1 W/O T WH-RD 4/46.1 Turbo WH-RD TP3984202 S40 (04-)/V50 2005...

  • Page 52: Group 33 Starting System Starting System 4-Cyl

    Group 33 Starting system Starting system 4-cyl. GY-BK 64/120 2/35 2/165 6/25 RD-GN GY-OG BK-RD 64/90 4/46.2 64/111 4/28 A:D1 DW 10 4/46.5 1.8 L 4/56 4/46.3 A:42 A:17 1.6 L B:F30 SIGMA G:21 4/46.4 GN-YE 3/39 C:A1 G:24 31/4 31/3 TP3984202 S40 (04-)/V50 2005...

  • Page 53: Starting System 5-Cyl

    Group 33 Starting system Starting system 5-cyl. 5 64/111 2/35 3(30) 1(86) 5(87) 2(85) 64/90 6/25 4/56 A:42 GY-BK 4/46.1 B:17 B:15 GY-WH 7/123 G:21 G:23 G:12 4/28 63/53 31/3 31/4 31/52 TP3984202 S40 (04-)/V50 2005...

  • Page 54: Group 35 Lighting Reversing Lights

    Group 35 Lighting Reversing lights 4/28 AUTO 3/156 15/31 64/111 64/90 3/155 CFT 23 WH-RD WH-RD 3/156 64/111 64/90 3/155 AW55-51 WH-RD WH-RD 4/56 E:22 RD-BU E:21 RD-YE 2/80 D:14 D:15 F:16 F:14 64/90 GN-YE GN-BU E:14 C:45 63/211 GN-BK GN-BK GN-BK GN-BK...

  • Page 55: Group 36 Additional Electrical Equipment Electronic Immobilizer

    Group 36 Additional electrical equipment Electronic immobilizer 15/31 2/35 64/90 64/111 4/46.1 INHIBIT KEY IN 4/46.2 PATS DW10 MODULE 6/25A:1 A:D1 4/46.5 1.8 L 4/56 E:21 E:22 GY-BK A:42 4/46.3 WH-GN WH-GN B:17 G:14 1.6L SIGMA 63/339G G:15 B:30 A:15 F:16 63/88 F:14...

  • Page 56: Anti-Theft Alarm

    Group 36 Additional electrical equipment Anti-theft alarm 15/31 4/56 E:21 E:22 3/117 7/12 F:30 GY-RD 3/174 H:19 F:15 BU-RD 3/62 G:19 BK-YE 16/35 B:28 BN-BU E:36 OG-GN 3/78 GN-RD WH-RD 64/48 F:24 BK-RD BK-RD 7/100 63/121 7/122 H:21 OG-YE 63/196 63/218 OG-YE OG-YE...

  • Page 57: Group 39 Other

    Group 39 Other Multimedia & Traffic Information 15/31 2/159.2 RD-WH RD-WH RD-WH 63/231 63/25 63/121 OG-GN 4/56 A:28 E:23 64/111 R11B 2/159 OG-YE F:16 3/254 F:14 C:44 A:29 A:21 16/1.2 OG-GN WH-BU 63/29 7/182 GN-OG 63/504G OG-YE OG-YE 16/46 63/28 16/108 OG-YE RD-YE...

  • Page 58: Audio Low Level 1:2

    Group 39 Other Audio Low Level 1:2 15/31 16/1 63/231 4/56 A:28 E:23 2/159 R11B F:16 F:14 A:21 63/27 RD-YE OG-GN 63/29 16/1.2 3/254 WH-BU OG-GN C:10 BK-BU 63/12 A:10 16/138 64/190 16/16 16/9 AM/FM1 BN-RD 63/199 31/84 31/10 31/107 TP3984202 S40 (04-)/V50 2005...
  • Page 59 Group 39 Other Audio Low level 2:2 16/1 16/5 64/112 64/47 16/137 16/3 64/43 GY-RD GY-RD WH-RD WH-RD 16/56 WH-RD GY-RD 16/6 64/45 GY-WH GY-WH WH-VT WH-VT 16/136 WH-VT GY-WH 16/4 64/41 GY-BK GY-BK WH-BK WH-BK 16/55 WH-BK GY-BK TP3984202 S40 (04-)/V50 2005...

  • Page 60: Cellular Phone 1:2

    Group 39 Other Cellular phone 1:2 15/31 A:56 A:53 16/60 A:26 63/25 63/231 4/56 A:28 E:23 F:12 A:12 A:11 2/159 R11B F:16 F:14 F:30 F:15 B:24 B:25 C:23 C:40 A:29 A:21 A:33 A:17 GY-VT RD-OG 16/105 RD-YE B:16 63/27 16/107 16/98 OG-YE OG-YE...
  • Page 61 Group 39 Other Cellular phone 2:2 16/60 16/62 A:18 BN-BU WH-BU A:19 WH-RD A:20 HANDSET 16/140 WH-BU DETECT WH-GN DATA BK-GN RESET RD-YE POWER GY-WH GY-OG CLOCK READER 3/267 WH-BU WH-GN OG-BK BN-BU A:13 A:14 BN-RD ON_CALL A:15 WH-RD 16/64 64/40 TP3984202 S40 (04-)/V50 2005...

  • Page 62: Subwoofer

    Group 39 Other, accessories Subwoofer 15/31 4/56 E:23 63/25 A:28 2/159 R11B F:30 F:15 C:17 16/107A:1M 16/1B:2 64/978 16/105 64/599 16/79 31/10 31/11 TP3984202 S40 (04-)/V50 2005...

  • Page 63: Group 43 Transmission

    Group 43 Transmission Automatic transmission CFT 23 15/31 2/32 3(30) 1(86) 5(87) 2(85) 4/46.4 64/90 BK-BU B:E1 BK-BU A:G1 GN-BU GN-OG DV 6 B:M2 GN-OG RD-OG RD-OG A:G4 A:H4 A:H1 4/56 E:20 2/193 C:46 GN-YE 3/156 4/28 64/113 A:14 GN-YE GN-YE A:16 BK-GN...

  • Page 64: Automatic Transmission Aw 55-51, 5-Cyl

    Group 43 Transmission Automatic transmission AW 55-51, 5-cyl. 4/56 15/31 A:17 64/90 63/56 4/28 4/16 A:11 7/61 7/62 SP2+ SP1+ SP2- SP1- 8/37 C:14 7/74 C:13 C:16 8/41 SLSG C:10 8/71 SLTG 8/40 4/46.1 SLUG B:58 8/38 55-51 B:54 B:45 8/39 B:15 GY-WH...

  • Page 65: Differential Electronic Module (Dem)

    Group 43 Transmission Differential Electronic Module (DEM) 15/31 64/111 A:17 C:39 BK-OG 64/50 4/82 GN-RD BK-OG 63/171 31/67 TP3984202 S40 (04-)/V50 2005...

  • Page 66: Group 87 Climate Controls Climate Controls 4-Cyl. 1:2

    Group 87 Climate controls Climate controls 4-cyl. 1:2 64/111 OG-GN OG-GN RD-WH 15/31 2/32 2/22 2/159.2 1(86) 3(30) 1(86) 3(30) 1(86) 3(30) 2(85) 5(87) 2(85) 5(87) 2(85) 5(87) 63/109 OG-YE BK-OG 63/231 8/119 E:20 E:23 4/56 7/12 2/193 2/159 R11 B B:28 BN-BU 63/121...

  • Page 67: Climate Controls 5-Cyl. 1:2

    Group 87 Climate controls Climate controls 5-cyl. 1:2 64/111 OG-GN OG-GN RD-WH 15/31 2/22 2/32 2/159.2 1(86) 3(30) 1(86) 3(30) 1(86) 3(30) 2(85) 2(85) 2(85) 5(87) 5(87) 5(87) BK-RD OG-YE 63/231 8/119 E:20 E:23 4/56 7/12 2/193 2/159 R11 B B:28 BN-BU B:30...

  • Page 68: Climate Control System Diesel 1:2

    Group 87 Climate controls Climate control system Diesel 1:2 64/111 OG-GN OG-GN RD-WH 15/31 2/159.2 2/22 2/32 1(86) 3(30) 1(86) 3(30) 1(86) 3(30) 2(85) 5(87) 2(85) 5(87) 2(85) 5(87) RD-WH BK-RD 63/231 64/111 8/119 8/127 E:20 E:23 4/56 63/121 7/12 2/193 2/159 63/109...

  • Page 69: Climate Controls 4-Cyl., 5-Cyl. & Diesel 2:2

    Group 87 Climate controls Climate controls 4-cyl., 5-cyl. & Diesel 2:2 6/95 6/96 6/102 6/48 6/103 7/159 64/545 7/41 BU-YE GN-OG TP3984202 S40 (04-)/V50 2005...

  • Page 70: Connectors

    Connectors 64/40 - 64/41 64/40 1-pin violet Harness Dashboard Harness Floor 16/60C:1 Phone Module (PHM) 16/64:1 Antenna, cellular phone 64/41 16-pin black Harness Driver door Harness Floor 16/4:2 Speaker, driver’s door 64/112:10 Connector GY-BK 3/74A:4 Lock unit, driver’s door 4/56F:19 Central Electronic Module BK-YE (CEM)
  • Page 71 Connectors 64/43 64/43 16-pin black Harness Passenger door Harness Floor 16/3:2 Speaker, passenger door 64/112:12 Connector GY-RD 3/75A:4 Lock unit, passenger door 4/56F:18 Central Electronic Module BK-BU (CEM) 3/127A:3 Passenger Door Module (PDM) 63/220 Branching point GY-RD 63/232 Junction point 3/127A:12 Passenger Door Module 63/221...
  • Page 72 Connectors 64/45 64/45 19-pin black Harness Rear door, left Harness Floor 3/128:6 Left Rear Door Module 64/41:15 Connector WH-GN (LDM) 6/117:4 Interior temperature sensor 4/56F:21 Central Electronic Module BK-OG (CEM) 3/128:18 Left Rear Door Module 4/56C:21 Central Electronic Module OG-BU (LDM) (CEM) 63/192A...
  • Page 73 Connectors 64/47 - 64/48 S40 64/47 19-pin black Harness Rear door, right Harness Floor 3/129:6 Right Rear Door Module (RDM) 64/43:15 Connector WH-GN 6/116:4 Motor child safety lock, rear 4/56F:20 Central Electronic Module BK-BU door right (CEM) 3/129:18 Right Rear Door Module (RDM) 4/56C:27 Central Electronic Module OG-WH...
  • Page 74 Connectors 64/48 V50 - 64/50 64/48 V50 14-pin grey Harness Trunk/Tailgate Harness Floor 63/196 Junction point 63/172 Junction point 10/19:1 Brake light extra OG-YE 4/56C:7 Central Electronic Module OG-YE (CEM) 6/32:1 Rear window wiper motor GN-BU 4/56C:33 Central Electronic Module GN-BU (CEM) 3/78:1...
  • Page 75 Connectors 64/51 64/51 14-pin grey Harness Fuel tank Harness Floor 6/35B:1 Fuel pump, auxiliary heater RD-OG 64/113:15 Connector RD-OG 64/650:7 Connector GY-RD 4/56F:16 Central Electronic Module GY-RD (CEM) 64/50:5 Connector 64/112:5 Connector 6/33:2 Fuel pump WH-RD 4/56F:5 Central Electronic Module WH-RD 6/33:3 Fuel pump, PZEV...
  • Page 76 Connectors 64/60 - 64/81 64/60 16-pin grey Harness Engine compartment Harness Engine compartment 6/120:5 Engine throttle body 4/46.3A:22 Engine Control Module (ECM), 4-cyl. 1.6l 6/120:3 Engine throttle body WH-BU 4/46.3A:21 Engine Control Module (ECM), WH-BU 4-cyl. 1.6l 6/120:4 Engine throttle body 4/46.3A:6 Engine Control Module (ECM), 4-cyl.
  • Page 77 Connectors 64/90:1-11 64/90 41-pin black Harness Engine Harness Engine compartment 4/46.1B:45 Engine Control Module (ECM), BU-RD 63/223 Junction point BU-RD 5-cyl. 4/46.5:30 Engine Control Module (ECM), 4-cyl. 1.8l 63/227 Junction point 4/46.2A:A3 Engine Control Module (ECM), DW10 4/46.3A:33 Engine Control Module (ECM), 4-cyl.
  • Page 78 Connectors 64/90:12-22 64/90 41-pin black Harness Engine Harness Engine compartment 8/77:1 Control valve, fuel volume, Diesel GN-BU F34:2 Fuse GN-BU 63/52 Junction point, I4 9/32:1 PTC resistor oil trap, Diesel 63/103 Junction point, I4 63/95 Junction point, I4 GN-RD 4/46.4B:G4 Engine Control Module (ECM), DV6 F30:2 Fuse, Diesel, I4 63/54...
  • Page 79 Connectors 64/90:23-36 64/90 41-pin black Harness Engine Harness Engine compartment 63/56 Junction point F23:2 Fuse 4/28A:14 Transmission Control Module (TCM) 4/46.1B:54 Engine Control Module (ECM), 5-cyl. 4/46.1B:20 Engine Control Module (ECM), WH-BK 64/113:7 Connector WH-BK 5-cyl. 64/600:1 Connector, Diesel 4/109:1 Control module glow plug, GN-OG GN-OG...
  • Page 80 Connectors 64/90:37-41 - 64/111:1-10 64/90 41-pin black Harness Engine Harness Engine compartment 4/46.1B:30 Engine Control Module (ECM), GN-YE 4/56E:10 Central Electronic Module GN-GY 5-cyl. (CEM) 4/46.3B:21 Engine Control Module (ECM), 4/56E:10 Central Electronic Module GN-BU 4-cyl. 1.6l (CEM), Diesel 4/46.4A:C3 Engine Control Module (ECM), 4/46.5A:46 Engine Control Module (ECM), 4-cyl.
  • Page 81 Connectors 64/111:11-27 - 64/112:1-5 64/111 27-pin grey Harness Engine compartment Harness Dashboard 7/178:1 Front impact sensor, right WH-BK 4/9B:23 Supplemental Restraint Sys- WH-BK tem Module (SRS) 7/178:2 Front impact sensor, right BN-YE 4/9B:24 Supplemental Restraint Sys- BN-YE tem Module (SRS) 2/159.2:1 Relay, infotainment, extra OG-GN...
  • Page 82 Connectors 64/112:6-16 - 64/113:1-14 64/112 16-pin grey Harness Floor Harness Dashboard 64/31:4 Connector WH-GN 64/545:6 Connector, HVAC WH-GN 64/30:4 Connector, RHD 64/30:4 Connector 64/545:3 Connector, HVAC 64/31:4 Connector, RHD WH-GN 4/93B:17 Keyless Vehicle Module RD-GN 63/88 Junction point RD-GN (KVM) 16/1A:5 Audio Module (AUD) WH-BK...
  • Page 83 Connectors 64/113:15-29 - 64/120 64/113 29-pin black Harness Floor Harness Engine compartment 64/51:1 Connector RD-OG 4/7A:6 Combustion Preheater Module RD-OG (CPM) 16/79:1 Subwoofer Module (SUB) OG-GN F22:2 Fuse OG-GN 7/164:2 Body Sensor Cluster (BSC) 4/16:29 Brake Control Module (BCM) 7/164:1 Body Sensor Cluster (BSC) 4/16:25 Brake Control Module (BCM)
  • Page 84 Connectors 64/322 - 64/545:1-4 64/322 5-pin green Harness Floor Harness Shock absorbers, rear 63/228 Junction point GY-RD 63/421 Junction point GY-RD 63/229 Junction point BU-RD 63/422 Junction point BU-RD 10/17A:1 Lamp housing, rear right, OG-BK 4/27B:3 Control module, Parking Assis- tance Module (PAM) 10/17A:2 Lamp housing, rear right,...
  • Page 85 Connectors 64/545:5-6 - 64/650:1-9 64/545 6-pin light grey Harness Dashboard Harness Climate control system 3/112:14 Climate Control Module BN-GN 7/41:3 Temperature sensor evaporator GN-OG (CCM) 6/117:3 Interior temperature sensor 3/112:7 Climate Control Module WH-GN 7/159:2 Air Quality Sensor (AQS) (CCM) 6/102:2 Damper Motor Module (DMM), 64/112:6...
  • Page 86 Connectors 64/650:10-16 - 64/978 64/650 16-pin black Harness Fuel tank Harness Dosage unit, pigtail 6/33:2 Fuel pump BK-RD 4/111 Additive Dosing Module (ADM) 6/33:4 Fuel pump 6/33:3 Fuel pump 64/977A 2-pin Harness Floor Harness Dashboard 64/978:1 Connector 16/1.2B:2 Infotainment Control Module (ICM) 16/108C:2 Multimedia Module (MMM)

  • Page 87: Branching Points

    Branching points 63/5 - 63/33 63/5 63/27 RD-YE 16/1:1 BK-OG BK-YE 17/13:5 3/1A:1 63/5 4/56A:9 RD-YE 16/46A:1 RD-YE BK-YE BK-OG 4/103:3 5/1:4 63/27 BK-OG BK-WH 3/6:5 3/254C:4 RD-YE 16/46A:2 16/107A:1 31/83 P104_63-27 P104_63-5 63/6 63/28 16/46A:3 OG-YE 16/107A:2 OG-YE 17/13:4 4/102:3 OG-YE 4/56A:29...
  • Page 88 Branching points 63/41 - 63/54 Diesel 63/41 63/53.3 I4 1,6L BK-YE 4/46.3A:M5 I4 1,6L BK-YE 4/46.3A:M42 I4 1,6L 8/122:1 WH-GN 4/46.3B:F40 BK-YE 63/53 6/99:1 I4 1,6L YE-RD 63/41 BK-YE 4/46.3B:F7 4/46.4B:F4 YE-RD 31/52 P104_63-41 P104_63-53_3 63/42 63/53.4 I4 1,6L BK-YE 4/46.4A:G4 BN-GN I4 1,6L...
  • Page 89 Branching points 63/56 - 63/103 63/56 63/88 64/90 64/90 RD-GN RD-GN 3/1B:5 4/56A:15 63/88 4/28A:1 4/46.1B:54 63/56 4/46.1B:F9 P104_63-56 P104_63-88 63/63 63/95 4/46.1B:7 BN-RD BN-BU 4/46.5A:25 7/15:3 64/90 GN-RD GN-RD 20/5:2 20/3:2 GN-YE GN-BK 20/6:2 64/90 BN-RD BN-RD 7/82:3 63/95 63/63 20/4:2 GN-BU...
  • Page 90 Branching points 63/108 - 63/199 63/108 63/172 Bensin 6/104:2 64/217 BK-WH 64/48 64/51 6/1:3 64/79V 64/31 64/31 64/114 63/109 63/172 63/108 64/30 64/30 6/1:2 64/45 31/66 31/110 P104_63-108 P104_63-172 63/109 63/192 4/7:2 Diesel 10/6:2 8/127:3 BK-BU 3/261:1 BN-YE BN-YE 3/256:6 Diesel Bi-X 8/127:1...
  • Page 91 Branching points 63/211 - 63/223 63/211 63/218 V50 4/56 7/158:1 OG-YE 4/56H:21 OG-YE C:45 63/218 GN-BK 10/17C:3 7/122:1 10/18C:1 GN-BK OG-YE 10/17C:4 10/18C:2 GN-BK GN-BK 63/211 P104_63-211 P104_63-218 63/214E V50 63/220 4/103:2 4/9A:56 GY-RD GY-RD 63/228 63/220 7/122:5 7/158:5 64/41 GY-RD MMS KVM MMS KVM...
  • Page 92 Branching points 63/224 - 63/339G 63/224 63/229 GY-RD 64/41 BU-RD 63/233 64/50 GY-RD GY-RD 4/82A:8 64/322 BU-RD BU-RD 63/221 63/224 63/229 P104_63-224 P104_63-229 63/225 63/231 15/31 BU-RD 2/159.2:3 64/50 BU-RD BU-RD 4/82A:7 63/225 4/56E:23 RD-WH RD-WH 63/231 P104_63-225 P104_63-231 63/226 63/232 4/28:6 GY-RD...
  • Page 93 Branching points 63/421 - 63/SH8 63/421 63/SH7 64/322 GY-RD GY-RD 64/402 4/86:14 GY-RD 63/421 63/SH8 63/SH7 GY-RD 4/110:1 BW-RD 64/400 P104_63-SH7 P104_63-421 63/422 63/SH8 64/322 BU-RD BU-RD 64/402 4/86:7 BU-RD 63/422 4/46.1A:M16 63/SH7 63/SH8 4/110:2 BU-RD BU-RD 64/400 P104_63-SH8 P104_63-422 63/504G 4/56 C:44...

  • Page 94: Component Illustrations

    Component illustrations 1/1 - 2/142 Battery 2/34 Relay, front fog lights R 9- R 6- R 7- R 10- R 12- R 3- R 1- R 11- R 8- R 14- R 13- R 5- R 4- R 2- P104_1-1 P104_2-34 2/17 Relay, horn...
  • Page 95 Component illustrations 2/159 - 3/39 2/159 Relay, infotainment Contact brake light P104_2-solder P104_3-9 2/182 Relay, headlight washer motor 3/10 Reversing light contact R 9- R 6- R 10- R 7- R 12- R 3- R 1- R 11- R 13- R 8- R 5- R 4-...
  • Page 96 Component illustrations 3/39 - 3/126 3/39 Contact clutch pedal, Diesel 3/77 Lock unit, right rear door P104_3-39_D P104_3-77 3/62 Hood alarm contact 3/78 Lock unit, trunk lid/tailgate P104_3-62 P104_3-78 3/74 Lock unit, driver’s door 3/112 Climate Control Module (CCM) P104_3-74 P104_3-112 3/75 Lock unit, passenger door...
  • Page 97 Component illustrations 3/127 - 4/9 3/127 Passenger Door Module (PDM) 3/174 Switch, reduced alarm P104_3-127 P104_3-174 3/128 Left Rear Door Module (LDM) 3/254 Steering Wheel Module (SWM) P104_3-128 P104_3-254 3/129 Right Rear Door Module (RDM) 3/267 Control unit, telematics P104_3-129 P104_3-267 3/155 Program selector, automatic transmission...
  • Page 98 Component illustrations 4/16 - 4/56 4/16 Brake Control Module (BCM) 4/46.2 Engine Control Module (ECM), DW10 P104_4-16 P104_4-46_DW10 4/46.3 Engine Control Module (ECM), 4-cyl. 1.6l 4/28 Transmission Control Module (TCM) P104_4-46_sigma P104_4-28 4/46.4 Engine Control Module (ECM), DV6 4/31 Fan control module P104_4-46_DV6 P104_4-31 4/46.5 Engine Control Module (ECM), 4-cyl.
  • Page 99 Component illustrations 4/71 - 4/110 4/71 Cooling fan control module 4/102 Steering Column Lock Module (SCL) P104_4-71 P104_4-102 4/82 Differential Electronic Module (DEM) 4/103 Remote Entry (RRX) P104_4-103 P104_4-82 4/83 Control module fuel pump 4/103 Remote Entry (RRX), Keyless vehicle P104_4-83 P104_4-103_KVM 4/86...
  • Page 100 Component illustrations 4/111 - 6/48 4/111 Additive Dosing Module (ADM) 6/26 Generator P104_4-111 P104_6-26 4/112 Control module, gas discharge lamp master, left 6/28 Motor, passenger compartment fan P104_4-112 P104_6-28 4/113 Control module, gas discharge lamp slave, right 6/29 Motor, electric cooling fan P104_4-113 P104_6-29 Wiper Motor Module (WMM)
  • Page 101 Component illustrations 6/62 - 6/114 6/96 Damper Motor Module (DMM), temper- ature, right-hand side 6/62 Power rear-view mirror driver’s door P104_6-96 P104_6-62 6/63 Power rear-view mirror passenger door 6/99 Engine EGR P104_6-63 P104_6-99_D 6/102 Damper Motor Module (DMM), defroster 6/67 Pump, fuel leakage control P104_6-102 P104_6-67...
  • Page 102 Component illustrations 6/117 - 7/16 6/117 Interior temperature sensor Oil pressure monitor, Diesel P104_6-117 P104_7-6_D Pressure sensor, climate control system 6/120 Engine throttle body P104_7-8 P104_6-120 7/12 Solar sensor, twilight sensor and indicator alarm Temperature sensor battery P104_7-12 P104_7-3 7/15 Heated oxygen sensor, front Oil pressure switch, 4-cyl.
  • Page 103 Component illustrations 7/17 - 7/51 7/17 Mass air flow sensor MAF, Turbo 7/25 Impulse sensor, 4-cyl. P104_7-17_T P104_7-25 7/17 Mass airflow sensor MAF, Diesel 7/25 Impulse sensor, Turbo P104_7-17_D P104_7-25_T 7/21 Camshaft position sensor 7/25 Impulse sensor, Diesel P104_7-21 P104_7-25_D 7/24 Front knock sensor, 4-cyl.
  • Page 104 Component illustrations 7/61 - 7/149 7/61 Sensor input speed 7/122 Mass movement sensor, front P104_7-61 P104_7-122 7/62 Sensor output speed 7/123 Sensor clutch pedal, Gasoline P104_7-62 P104_7-123 7/71 Sensor boost pressure 7/123 Sensor clutch pedal, Diesel P104_7-71 P104_7-123D 7/82 Heated oxygen sensor, rear 7/124 Sensor brake pedal P104_7-82 P104_7-124...
  • Page 105 Component illustrations 7/154 - 7/173 7/154 Sensor fuel temperature 7/163 Camshaft position sensor 2 P104_7-154 P104_7-163 7/156 Pressure and temperature sensor fuel, Turbo 7/164 Body Sensor Cluster (BSC) P104_7-156_T P104_7-164 7/165 Pressure and temperature sensor, 7/158 Mass movement sensor rear intake manifold P104_7-158 P104_7-165...
  • Page 106 Component illustrations 7/174 - 8/28 7/174 Differential pressure sensor, particle Electromagnetic clutch, climate filter control system P104_7-174 P104_8-3 7/182 Remote control IR sensor, RTI 8/6-10 Injection valves P104_7-182 P104_8-6-8-10 7/190 Temperature sensor, exhaust gases upstream of particle filter 8/18 EVAP valve P104_7-190 P104_8-18 7/191 Temperature sensor, exhaust gases...
  • Page 107 Component illustrations 8/45 - 8/127 8/119 Pressure monitor, climate control system 8/45 Water detection sensor P104_8-119 P104_8-45 8/120 EGR valve 8/81 Solenoid, variable valve timing outlet P104_8-120 P104_8-81 8/120 EGR valve, Diesel 8/82 Solenoid, variable turbo geometry P104_8-120_D P104_8-82 8/122 Bypass valve, intercooler 8/84 Switch, vacuum pump P104_8-122...
  • Page 108 Component illustrations 9/32 - 16/4 9/32 PTC resistor, oil trap 10/55 Reversing light, left P104_9/32 P104_10-55 15/31 Distribution box in engine compartment 9/38 Electrically heated fuel filter P104_15-31 P104_9-38 16/1 Infotainment Control Module (ICM) 10/17 Lamp housing, rear right P104_16-1 P104_10-17 16/3 Speaker, passenger door...
  • Page 109 Component illustrations 16/5 - 16/47 16/5 Speaker, right rear door 16/26 Speaker, dashboard middle, RTI P104_16-5 P104_16-26 16/6 Speaker, left rear door 16/35 Siren (SCM), S40 P104_16-6 P104_16-35_S40 16/9 Window antenna 16/35 Siren (SCM), V50 P104_16-9 P104_16-35_V50 16/16 Window antenna amplifier 16/46 RTI Display P104_16-16 P104_16-46...
  • Page 110 Component illustrations 16/49 - 16/136 16/49 Traffic Message Channel Module (TMC) 16/98 Microphone P104_16-49 P104_16-98 16/55 Treble speaker, driver’s door 16/105 Audio Module (AUD) P104_16-55 P104_16-105 16/60 Phone Module (PHM) 16/107 Media Player Module (MPM) P104_16-60 P104_16-107 16/62 Hand unit, cellular phone 16/108 Multimedia Module (MMM) P104_16-62 P104_16-108...
  • Page 111 Component illustrations 16/137 - 31/3 16/137 Treble speaker, right rear door 18/4 Contact reel P104_16-137 P104_18-4 16/138 Rear window antenna, right 20/3-7 Spark plug and ignition coil P104_16-138 P104_20-3-20-7 16/139 Global Positioning System Module (GPS) 20/17 Transformer, ignition coils P104_16-139 P104_20-17 16/140 SIM card reader 20/22-25 Glow plug...
  • Page 112 Component illustrations 31/4 - 31/84 31/12 Ground connection, Right side rear, 31/4 Ground connection, Engine P104_31-12_V50 P104_31-4 31/10 Ground connection, A-pillar passen- ger side 31/52 Ground connection, Left strut tower P104_31-10 P104_31-52 31/11 Ground connection, Left side rear, 31/67 Ground connection, Right B-pillar P104_31-11 P104_31-67 31/11 Ground connection, Left side rear,...
  • Page 113 Component illustrations 31/88 - 64/45 31/88 Ground connection, Engine 31/116 Ground connection, Right A-pillar P104_31-88 P104_31-116 31/89 Ground connection, Engine 64/40 Connector P104_31-89 P104_64-40 31/110 Ground connection, Right strut tower 64/41 Connector P104_31-110 P104_64-41 31/114 Ground connection, Left strut tower 64/43 Connector P104_31-114 P104_64-43...
  • Page 114 Component illustrations 64/47 - 64/113 64/47 Connector 64/81 Connector P104_64-47 P104_64-81 64/48 Connector S40 64/90 Connector P104_64-48 P104_64-90 64/48 Connector V50 64/111 Connector P104_64-48_V50 P104_64-111 64/50 Connector 64/112 Connector P104_64-50 P104_64-112 64/51 Connector 64/113 Connector P104_64-51 P104_64-113_LE TP3984202 S40 (04-)/V50 2005...
  • Page 115 Component illustrations 64/322 - R/no. 64/322 Connector F/no. Fuse, engine compartment F24 F21 F20 F14 F12 F10 F28 F27 F26 F23 P104_64-322 P104_F1-F36 64/545 Connector F/no. Fuse, passenger compartment P104_64-545 P104_F43-F86 64/600 Connector FH/no. Fuse in holder P104_64-600 P104_FH1 64/977A Connector PF/no.
  • Page 116 Component illustrations RH/no. - 64X/322 R/no. Relay, passenger compartment R/no. Relay, engine compartment R 18- R 15- R 9- R 6- R 10- R 7- R 12- R 3- R 1- R 11- R 8- R 14- R 13- R 5- R 4- R 2- P104_211...

  • Page 117: Table Of Contents

    Index ................5 ....50 Abbreviations Generator and voltage regulator, Group 32 ................62 ............... 22 Accessories Ground connections ................. 56 ..........5 Anti-theft alarm Group number, abbreviations ..............58 Audio Low Level ........64 Automatic transmission AW 55-51 .......... 63 Automatic transmission CFT 23 ..........6 How to use the wiring diagrams ..............

  • Page 118: List Of Components 1:3

    List of components 1:3 Battery 4/103 Remote Entry (RRX), Keyless vehicle 4/109 Glow plug control module 2/17 Relay, horn 4/110 Trailer Module (TRM) 2/22 Relay, climate control system 4/111 Additive Dosing Module (ADM) 2/23 Relay fuel pump 4/112 Control module, gas discharge lamp master, 2/32 Main relay, engine management system left...
  • Page 119 List of components 2:3 7/158 Mass movement sensor rear 16/49 Traffic Message Channel Module (TMC) 7/159 Air Quality Sensor (AQS) 16/55 Treble speaker, driver’s door 7/162 Pressure sensor, fuel line 16/60 Phone Module (PHM) 7/163 Camshaft position sensor 2 16/62 Hand unit, cellular phone 7/164 Body Sensor Cluster (BSC)
  • Page 120 List of components 3:3 F/no. Fuse, engine compartment R/no. Relay, engine compartment F/no. Fuse, passenger compartment 10X/17 Connector interface, original car 10X/18 Connector interface, original car FH/no. Fuse in holder 16X/105 Connector interface, original car 17X/19 Connector interface, original car PF/no.
  • Page 121 TP 3984202 (US English). Printed in Sweden, Gothenburg 08-2004...

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