Introduction This User’s Manual will: Explain the electrical and pneumatic pressure connections for the Model 98RK-1 Scanner Interface Rack and Model 9816 Rackmount Intelligent Pressure Scanners. Provide computer set-up instructions to make a proper Ethernet connection on most ®...
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The NetScanner™ System is a comprehensive, distributed data acquisition system centered around PSI’s proven Intelligent Pressure Scanner technology. The rackmount configuration of this system is comprised of Model 98RK-1 Scanner Interface Racks, each housing up to eight (8) Model 9816 Rackmount Intelligent Pressure Scanners networked via the Ethernet interface.
‘plug and play’ transducer replacement. Ease of calibration - 98RK-1 Scanner Interface Rack features pneumatic hook-ups on the back-panel and front-panel (if ordered) to ease scanner calibration. Each 9816 Intelligent Pressure Scanner module contains a pneumatic calibration manifold and software commands to automatically perform re-zero and span adjustment calibrations.
TCP/UDP/IP protocols. This interface provides high data transfer rates (10MBit/sec.) and system connectivity. The 98RK-1 incorporates a gigabit switch which auto negotiates the highest speed connection supported by the connected equipment. The 98RK-1 incorporates a universal input AC-DC power supply accepting input voltages from 90-250 VAC at 50 or 60 Hz and is capable of supporting a full complement of NetScanner products.
Each shipment will contain one or more of the following components: 98RK-1 Scanner Interface Rack chassis 9816 Intelligent Pressure Scanner modules (installed in the 98RK-1, if ordered) Start-up software (NUSS) on CD-ROM 9882 Pneumatic Blanking Unit (if purchased) ...
STEP 2 connector of the 9082 cable to your scanner’s connector port. Connect the other end of the same cable to one of the ports on the rear of the 98RK-1 chassis labeled “Remote NetScanner Module Interface.” (See Figure 2.1) Page 7 www.PressureSystems.com...
2.3.3 Network Communications Hookup The 98RK-1 Scanner Interface Rack chassis has an Ethernet connector port on the rear of the unit through which all scanners in the rack may be connected to the network or the Ethernet card in your PC or work station. This port is labeled “ TO HOST” (using an RJ-45 connector).
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At this point, the best way to see if you have correctly connected your NetScanner System with the 98RK-1 Scanner Interface Rack is to observe the Host Link (LNK) light, located on the front panel of the 98RK-1. The 98RK-1 will auto-negotiate for maximum speed connections (up to 1 gigabit/sec) and will automatically correct for swapped signal pairs.
Additional control, purge, and calibration inputs are found on the rear of the 98RK-1. The function of each input port is clearly engraved or printed next to each input (see Figures 2.2, 2.3 and 2.3a, next page). Connections are through bulge tubing, compression fittings, or special user-supplied fittings on the tubing plate.
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2.3.4.1 Supply Air The 98RK-1 chassis requires an 80 psig minimum (125 psig maximum) dry air (or inert gas) supply which is used to shift the 9816 internal calibration valve (in each scanner) between its different positions. Each 98RK-1 contains a fitting marked “SUPPLY” for this input (see Figure 2.2, previous page).
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2.3.4.3 CAL Mode Inputs The 9816 model (in the 98RK-1) contains pneumatic backplane inputs for CAL(CAL 1-8) and CAL REF. When the module’s internal calibration valve is placed in the CAL/RE-ZERO position, all DH200 transducer pressure inputs are pneumatically connected to the CAL input ports. All DH200 reference inputs are pneumatically connected to the CAL REF input port.
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In the case of a 9816 with multiple pressure ranges installed, the unit will use the CAL range of the lowest installed full scale pressure range. CAL port assignments are based on a pressure range, NOT 98RK-1 Note slot assignments.
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2.3.5 Cluster, Rack, and Slot Identification The 98RK-1 Scanner Interface Rack can operate as a single unit, with one (1) to eight (8) pressure scanners installed in each rack. Racks may also be grouped together as a cluster of racks as part of a larger data acquisition system.
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The cluster address is set via a slotted screwdriver-adjustable hexadecimal switch on the PC- 293 (Ethernet Controller board), located in the pull-out slide tray (front panel of the 98RK-1). Cluster address settings are 0 through F (a total of 16). In the illustration, the hexadecimal switch is annotated.
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The rack address is set via a 16-position (0 through 15) push wheel switch, located on the front panel of the 98RK-1. The slot addresses are numbered 1 through 8, starting from the leftmost slot in the 98RK-1 and each scanner’s address is fixed by its physical presence in the rack.
System Intelligent Pressure Scanner modules (Model 9816) that are connected to the various slots of the 98RK-1 Scanner Interface Rack chassis, as well as the data or status responses returned by these modules. Some of the commands are similar to those for ™...
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(in one more 4-bit hex digit in the bit map shown highlighted below). Bit 16 (Channel S) specifies the 98RK-1 rack’s source air transducer and Bit 17 (Channel P) specifies the purge transducer. Bits 18 and 19 will remain unused (must be=0) unless they become defined in a future software release.
™ In the NetScanner System (using the 98RK-1 Scanner Interface Rack), the Power-Up Clear ('A') command may be used as a simple command to elicit a known response from a module. Although this causes no internal function within the module, it will result in an acknowledgment being returned to the host computer to verify proper communications.
(f=0). NOTE: This command may only be applied to the sixteen (16) internal channels. It is not applicable for the external 98RK-1’s purge/supply (P & S) channels. Normally this command requires that the exact full scale input pressure be applied to the affected channels.
NOTE: This command may only be applied to the sixteen (16) internal channels. It is not applicable for the external 98RK-1’s purge/supply (P & S) channels. Before acquiring data with this command, any addressed Model 9816 module will normally attempt to place the calibration valve in the CAL position, so that a zero differential pressure can be applied to all channels via the module’s CAL and...
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(see ‘c’ command, ii=05, bbbb=0002). (++)NOTE: The 98RK-1 Scanner Interface Rack can operate as a single unit with up to eight Model 9816 pressure scanners installed in slots of each rack. Racks may also be grouped together in clusters of racks as part of a larger data acquisition system installation.
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A rack (the middle address digit), is numbered 0-F (0-15 decimal) for a total of 16 racks per cluster. (NOTE: The 98RK-1 front-panel switch for setting the rack address is labeled 0-15 decimal instead of hex 0-F) A slot (the least significant address digit), numbered 1 through 8, designates a particular 9816 pressure scanner in a rack.
“psi9000” UDP/IP command. pwrst Power Up Status (same a ‘q02' command response) rack Rack 0-F (0-15) of 98RK-1 chassis cluster Cluster 0-F (0-15) of 98RK-1 chassis slot Slot 1-8 of Model 9816 module in 98RK-1 chassis Page 96 www.PressureSystems.com...
Before executing the Re-zero calibration adjustment function, a stable 0.0 psi differential pressure should be applied to the appropriate CAL (x) and CAL REF input port of the 98RK-1. Unless the optionally-specified pressure parameter of the Calculate and Set Offsets (‘h’) command (described fully in Chapter 3) is used, the 9816 will assume 0.0 psi is applied to the...
[w1200] … normal data acquisition Apply 0.0 psi differential to the appropriate CAL x and CAL REF inputs on the back of the 98RK-1 Place the module calibration manifolds into the CAL position [w0C01] [if w0B01 command executed in step 1]...
('Z') has a channel selection bit map parameter allowing it to calibrate only the desired pressure channels, the RUN port is a viable option for supplying the calibration pressures. Pneumatic Connector Assignment on Rear Input Panel of the 98RK-1 Connection Pressure Scanner Range Input...
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™ NetScanner System Intelligent Pressure Scanners installed in the 98RK-1 Scanner Interface Rack. The method of upgrading module firmware is also presented in Section 5.2. Figure 5.1 is an exploded view of the Model 9816 calibration manifold. Figure 5.2, (next page) depicts Model 9816 with and updated purge block.
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Table 5.1 provides a convenient cross reference summary of components and printed circuit boards found in each 9816 Intelligent Pressure Scanner as well as the 98RK-1 Scanner Interface Rack. This may be used as a guide to identify appropriate component replacement and maintenance sections in this chapter.
The following procedure should be used to remove modules from the 98RK-1 Scanner Interface Rack prior to any scanner maintenance. (1) Remove the module from the 98RK-1 Scanner Interface Rack by unscrewing the locking rod (turn counterclockwise with a 5/64" Allen-head screwdriver) and slide the entire module chassis out of the rack.
The following procedures should be used for replacement of the PC-206 Amplifier/Multiplexer Board. Use the tools and follow the general precautions described in Section 5.1.1. Remove the scanner module from the 98RK-1 and disassemble it as described in Section 5.1.2. Remove the transducer/cal-valve housing from the top chassis rail.
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Reconnect the PC-295 board cable to P13 on the PC-299 board, install new plastic ties (that hold the PC-295 ribbon cable to the front panel and the bottom rail), replace the side cover(s), replace the scanner into the 98RK-1 Scanner Interface Rack, tighten the locking rod, and test your scanner to ensure proper operation.
The material needed for the O-ring replacement can be acquired through the proper maintenance kit available from Pressure Systems. Specifically needed for these procedures are proper size O-rings, Teflon cup seals, a fast evaporating cleaning fluid ( e.g., acetone, alcohol, Freon, etc.), 50 PSI dry air supply, a glue syringe and glue (for those O-rings needing glue),and...
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Slide the module back into the 98RK-1 Scanner Interface Rack and screw the locking rod clockwise (using a 5/64" Allen-head screwdriver) until tight.
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Allen-head screws. Re-connect the QDC mounting rack to the 98RK-1 chassis with the four (4) 6-32 x ¼" stainless steel Phillips-head screws (at the ends) and the three (3) 4-40 x d" anodized Allen-head screws.
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5.1.6.8 Front Panel Tubing Plate Quick Disconnect (QDC) O-Ring Replacement The front panel quick disconnect (QDC) blocks (if your 98RK-1 Scanner Interface Rack is equipped with front-mounted tubing) are individually removed. If a leak is suspected in the front panel quick disconnect (QDC) block: Remove the six (6) 4-40 x 3/8"...
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Remove the two grommets that cover the access holes in the top of the 98RK-1 chassis (directly over each transducer). Note: it may be easier, with less opportunity to abrade the chassis, to punch the grommets out from underneath, using your Allen-head or Phillips-head screwdriver.
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5.1.7 Front Pull-out Slide Tray The front pull-out slide tray contains the PC-363 Ethernet controller board and the 98RK-1 power supply. Neither of these components is considered to be field-repairable. If it is determined that maintenance is required on either of these units, the entire pull-out tray should be returned to Pressure Systems for replacement.
All NetScanner System Intelligent Pressure Scanner modules contain electronically re- programmable memory devices that store the module firmware. Pressure Systems will provide new releases of module firmware for enhanced instrument performance whenever updates or modifications are made. All scanner modules may have their firmware downloaded via their Ethernet Host Port.
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(2) minutes. WARNING: While updating module firmware, DO NOT power-cycle your 98RK-1, the 9816 scanner, or your PC. If the firmware update procedure is interrupted by any of these practices, the module may be left in a “permanent”...
LEDs labeled “ Power Indicators” (four (4) LEDs, labeled +12, -12, +5, and +24) should remain ON. If these LEDs are not on, all other 98RK-1 LEDs as well as the individual module LEDs will likely be off. Make sure the rack is plugged into a proper power receptacle and check that the fuses on the PC-363 board (in the pull-out tray) are intact.
6.1.3 Checking Module TCP/IP Communications If the LED indicators of the 9816 scanners and 98RK-1 are correct, the module is normally capable of proper communications. In order for communications to be established with a functional 9816 (assuming correct interface cables are used), two user-controlled parameters must be met.
● Ensure the link (LNK) LEDs are active on both the 9816 and the 98RK-1 for the installed slot. Also ensure the link LEDs are active on the host computer’s Ethernet adapter and the optional hub or switch to which it is attached as well as the 98RK-1 Host Link LED.
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The software was designed to permit you to test almost every possible module function with a simple interactive point-and-click interface. NUSS is provided to all customers who have purchased a 98RK-1 Scanner Interface Rack with Model 9816 Intelligent Pressure Scanners installed. The software (NUSS) as well as the User’s Manual are included on a CD-ROM packed with your shipment.
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If your system seems to be in good working order, but the data seem abnormal, contact the Application Support Group or the Repair Department at Pressure Systems, Inc. The staff is available for troubleshooting at (757) 865-1243 or toll-free at 1-800-678-7226 during normal working hours, Eastern Time.
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Measurement Specialties, Inc. 34 Research Drive Hampton, VA 23666 Phone: (757) 865-1243 Toll Free: (800) 328-3665 Fax: (757) 865-8744 E-mail: sales@PressureSystems.com...
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