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SERVICE INSTRUCTIONS
A. Air Cleaner
This unit is equipped with a paper style air filter element and should be replaced after every 20 hours of
operation (Ref Figure).
NOTE: Operation in unusually dusty conditions
may require more frequent replacement.
1) Remove the air cleaner cover (1) by
removing the Phillips head screws.
2) Clean any excess dirt, oil, or dust from the
air cleaner box with a mild detergent and
water solution.
3) Thoroughly dry the air box
4)
Replace the air cleaner element (2)
5) Carefully align the gasket between the air
box halves during re-assembly
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1 /
B. Engine Lubrication
You MUST change the oil in the crankcase after the first 5 hours of operating a new engine.
The engine oil
should then be changed every 10 hours of use thereafter. This will insure proper lubrication of the internal
parts and prevent costly repairs due to excessive wear.
CAUTION
This unit has been shipped with special BREAK-IN
oil pre-filled in the engine crankcase.
This
oil MUST be changed after 6 hours of operation,
Replace with SAE 10W40 weight motor oil as
described
in the following section.
WARNING
Used oil MUST be disposed
of at a proper collection
center
Remove the drain plug located on the bottom of the right rear side of engine.
Elevating the front of the
a.
kart slightly will help drain all of the oil.
b. The oil should be emptied into suitable container for
recycling.
c. Remove and clean the oil screen.
d. With the oil completely drained, replace the drain plug
and tighten securely.
e. Place the kart back onto a flat surface to level the engine,
and Re-fill the crankcase with 30oz of SAE 10W40 motor
oil.
f. Check the oil level using the dipstick attached to the oil
'i
ENGINE
OIL PLUG
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PAGE 22
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