Whirlpool AKM4000 Service Manual
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Whirlpool AKM4000 Service Manual

Whirlpool AKM4000 Service Manual

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MICROWAVE OVEN

AKM4000
HOME
APPLIANCES
SERVICE
Manual
MICROWAVE OVEN
CONTENTS
8. PCB Diagrams

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Summary of Contents for Whirlpool AKM4000

  • Page 1: Table Of Contents

    MICROWAVE OVEN AKM4000 HOME APPLIANCES SERVICE Manual MICROWAVE OVEN CONTENTS 1. Precaution 2. Specifications 3. Operating Instructions 4. Disassembly and Reassembly 5. Alignment and Adjustments 6. Troubleshooting 7. Exploded Views and Parts List 8. PCB Diagrams 9. Schematic Diagrams...
  • Page 2 PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be (c) Before turning on microwave power operated with the door open. for any service test or inspection within (b) Make the following safety checks on the microwave generating all ovens to be serviced before activating...

  • Page 3: Precaution

    1. Precaution Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents. 1-1 Safety precautions ( 11.
  • Page 4 1-2 Special Servicing Precautions (Continued) 17. When checking the continuity of the witches or transformer, always make sure that the power is OFF, and one of the lead wires is disconnected. 18. Components that are critical for safety are indicated in the circuit diagram by shading, or .

  • Page 5: Specifications

    2. Specifications 2-1 Table of Specifications TIMER 99 MINUTES 99 SECONDS POWER SOURCE 110V 60Hz, AC POWER CONSUMPTION MICROWAVE : 1,550W OUTPUT POWER FROM 90 TO 900W(10 LEVEL POWER) (IEC-705 TEST PROCEDURE) OPERATING FREQUENCY 2,450MHz MAGNETRON OM75P(31)ESS COOLING METHOD COOLING FAN MOTOR OUTSIDE DIMENSIONS(mm) 523(W) x 300(H) x 413(D) NET WEIGHT...

  • Page 6: Operating Instructions

    3. Operating Instructions 3-1 Control Panel 3-2 Features & External Views Light Safety Interlock Holes Ventilation Holes Door Control Panel Door Latches Open Door Push Button Guide Roller Glass Tray 260mm 401.5mm 555mm 439mm...

  • Page 7: Disassembly And Reassembly

    4. Disassembly and Reassembly 4-1 Replacement of Magnetron, Motor Assembly and Lamp Thermo S/W Cover Ai Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly). 1. Disconnect all lead wires from the magnetron and lamp.

  • Page 8: Replacement Of Door Assembly

    4-3 Replacement of Door Assembly 4-3-1 Removal of Door Assembly Remove hex bolts securing the upper hinge and lower hinge. Then remove the door assembly. Upper Hinge ScreW Lower Hinge 4-3-2 Removal of Door "C" Insert flat screwdriver into the gap between Door "E"...

  • Page 9: Replacement Of Fuse

    4-3-5 Reassembly Test After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper installation and adjustment so as to prevent an excessive microwave leakage. 1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.

  • Page 10: Replacement Of Control Circuit Board

    4-6 Replacement of Control Circuit Board 4-6-1 Removal of Ass’y Control Box 1. Be sure to ground any static electric charge in your body and never touch the touch control circuitry. Screw 2. Disconnect the connectors from the control circuit board. 3.

  • Page 11: Alignment And Adjustments

    5. Alignment and Adjustments PRECAUTION 1. High voltage is present at the high voltage terminals during any cook cycle. 2. It is neither necessary nor advisable to attempt measurement of the high voltage. 3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high voltage capacitor.

  • Page 12: High Voltage Capacitor

    5-4 High Voltage Capacitor 1. Check continuity of the capacitor with the meter set at the highest resistance scale. 2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9M . 3. A shorted capacitor will show continuous continuity. 4.

  • Page 13: Output Power Of Magnetron

    5-8 Output Power of Magnetron CAUTION MICROWAVE RADIATION PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY. The output power of the magnetron can be measured by performing a water temperature rise test. Equipment needed : * Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) * One glass thermometer with mercury column...

  • Page 14: Procedure For Measurement Of Microwave Energy Leakage

    5-9 Procedure for Measurement of Microwave Energy Leakage 1) Pour 275±15cc of 20±5° C(68±9° F) water in a beaker which is graduated to 600cc, and place the beaker in the center of the oven. 2) Start to operate the oven and measure the leakage by using a microwave energy survey meter.

  • Page 15: Troubleshooting

    6. Troubleshooting PRECAUTION 1. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE. 2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT. 3. DISCHARGE THE HIGH VOLTAGE CAPACITOR. 4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON.
  • Page 16 6-1 Electrical Malfunction(continued) SYMPTOM CAUSE CORRECTIONS Oven lamp and fan motor turn on 1. Misadjustment or loose wiring Adjust door and latch switches. of primary latch switch 2. Defective primary latch switch Oven can program but timer 1. Open or loose wiring of does not start.

  • Page 17: Exploded Views And Parts List

    7. Exploded Views and Parts List 7-1 Exploded Views MD05 MD04 MD12 MM01 MD06 MD03 MD02 MM07 MM52 MM55 MM05 MD11 MM06 MD07 MM03 MD10 MD01 MM17 MM10 MC01 MM71 MC13 MM13 MB01 MM16 MB03 MC06 MM08 MM22 MB05 MC03 MC07 MM09 MB02...

  • Page 18: Main Parts List

    7-2 Main Parts List Code No. Description Specification Q’ty Remark MB01 DE96-00005F ASSY BODY LATCH MW1455WA/XAA(1200W),FH44N WONWOO MB02 3405-001033 SWITCH-MICRO 125/250VAC,16A,200GF,SPST-NC MONITOR MB03 3405-001034 SWITCH-MICRO 125/250VAC,16A,200GF,SPST-NO DOOR MB04 DE66-90114A LEVER-S/W PP(FH44N),-,-,-,3.5g,NTR,3RD-W MW5592W,- MB05 DE66-40001C LATCH-BODY PP(FH44N),-,39.2g,NTR,-,3RD-W MW5592W,-,- MB08 3405-001055 SWITCH-MICRO 125/250VAC,16A,200GF,SPST-NO PRIMARY MM01...
  • Page 19 7-3 Control & Door Parts List Code No. Description Specification Q’ty Remark MC01 ASSY CONTROL-BOX 120V60HZ,MW1440WA/XAX,P/WHT,- S.N.A MC02 DE34-00108N SWITCH MEMBRANE AKM4000,CHINESE,WHT,PET,-,120V60HZ MC03 DE72-00106A CONTROL-PANEL MW7608W,ABS,-,-,-,-,WHT,"K" DESIGN MC04 DE61-70026A SPRING-BUTTON CS,SWP,PI0.7,D17,L25.8,-,- MC05 DE67-00087A BUTTON-PUSH MW7608W,ABS,-,-,WHT,"K" DESIGN MC06 DE64-00153A WINDOW-DISPLAY MW7608W,SAN,-,-,-,-,SMOG,"K" DESIGN...

  • Page 20: Standard Parts List

    7-4 Standard Parts List Code No. Description Specification Q’ty Remark DE60-10080B SCREW-WASHER -,2S,SWRCH18A,ZP2,PH,PI5,-,L10,-,- DE60-10080B SCREW-WASHER -,2S,SWRCH18A,ZP2,PH,PI5,-,L10,-,- TNS-HV DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- B-PLTE DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- BD-LAT DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- CN-BOX DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- CV/AIR DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- MGT-B/TCO DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- MO/FAN DE60-10082H SCREW-A...
  • Page 21 8. P.C.B Diagrams 8-1 P.C.B Diagrams...
  • Page 22 8-2 P.C.B Parts List Code No. Description Specification Q’ty Remark 3501-001155 RELAY-MINIATURE 24VDC,200MW,3000MA,1FORMA,10MS,10MS RY01 3501-001188 RELAY-POWER 24V DC,0.53W,-,1FormA,9.3ms,10mS RY02 3708-001510 CONNECTOR-FPC/FC/PIC 14P,1.25mm,STRAIGHT,SN CN04 DE07-00021F LED DISPLAY CSQ-4246G-06,-,-,40seg,5digit,45.2*22.3*22,- LED1 DE09-00054A IC MICOM TPM87CH47U,OTP-16K,QFP,-,-,-,-,-,-,-,-,-,-,44PIN,- IC01 DE26-00037A TRANS-L.V SLV-4290U,120V,60Hz,AC17V/7V,-,35*10,PIN,- LVT1 DE30-20016A BUZZER CBE2220BA,STICK,-,-,-,-,-,-,- BUZ1 DE92-00668A ASSY PCB AUTO...

  • Page 23: Schematic Diagrams

    9. Schematic Diagrams 9-1 Schematic Diagrams NOTE: CIRCUIT SHOWN WITH DOOR IS OPENED POSITION. NOTE: FOR SERVICE REPLACEMENT USE 16 GA 105° C WARNING THERMOPLASTIC COVERED WIRE EXCEPT POWER MUST BE DISCONNECTED FOR HIGH VOLTAGE LEADS OR AS NOTED ON SPECIAL LEADS. BEFORE SERVICING THIS APPLIANCE MAGNETRON BLK BLU...
  • Page 24 January 2003 Printed in Korea...

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