Grizzly G0440 Owner's Manual
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Grizzly G0440 Owner's Manual

2 hp & 3 hp cyclone dust collectors
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MODEL G0440/G0441
2 HP & 3 HP
CYCLONE DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 03/12)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0440

  • Page 1 MODEL G0440/G0441 2 HP & 3 HP CYCLONE DUST COLLECTORS OWNER'S MANUAL (For models manufactured since 03/12) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 4: DESIGNING THE SYSTEM ..27 SECTION 1: SAFETY ........9 SECTION 2: POWER SUPPLY ...... 12 SECTION 5: OPERATIONS ......36 SECTION 3: SETUP ........14 SECTION 6: ACCESSORIES ......37 SECTION 7: MAINTENANCE ......39 SECTION 8: SERVICE ........

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Identification Figure 1. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

  • Page 6: Glossary Of Terms

    Glossary Of Terms Air Suction Capacity: Duct Grounding: Main Line: Branch Line: Main Line Velocity Velocity Machine CFM Requirement: Collection Bag/Drum: CFM (Cubic Feet per Minute): Dust Collection System Cyclone: Powered Air Filter: Duct (Ducting): Single-Stage Collector: Dust Collection System: Static Pressure: Dust Port/Hood: Filter:...
  • Page 7 G0440 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................287 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 59 x 37-3/4 x 93-1/4 in. Footprint (Length x Width)........................37-3/4 x 59 in. Type..............................
  • Page 8 No of Lower Bags............................. 1 No of Canister Filters............................1 Canister Filter Diameter........................15-3/4 in. Canister Filter Length.......................... 46-3/4 in. Filter Surface Area.......................... 96 square ft. Collection Drum Size.......................... 35 gallons Impeller Type............................Radial Fin Impeller Size............................14-1/2 in. Lower Bag............................Clear Plastic Canister..........................

  • Page 9: G0441 Machine Data Sheet

    G0441 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................347 lbs. Width (side-to-side) x Depth (front-to-back) x Height............60-1/4 x 38-3/8 x 93-5/16 in. Footprint (Length x Width)....................... 38-3/8 x 60-1/4 in. Type..............................
  • Page 10 Optional Stand............................H7509 Country Of Origin ............................. Taiwan Warranty ................................1 Year Serial Number Location ........................Grizzly Data Plate Awards ....................... American Woodworker Editor's Pick 2006 Customer Assembly & Setup Time ........................3 hours Sound Rating .............................. 83 - 85 dB...

  • Page 11: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 12 DISCONNECTING POWER SUPPLY. GUARDS & COVERS. NEVER STAND ON MACHINE. APPROVED OPERATION. STABLE MACHINE. DANGEROUS ENVIRONMENTS. AWKWARD POSITIONS. ONLY USE AS INTENDED. UNATTENDED OPERATION. USE RECOMMENDED ACCESSORIES. MAINTAIN WITH CARE. CHILDREN & BYSTANDERS. CHECK DAMAGED PARTS. REMOVE ADJUSTING TOOLS. MAINTAIN POWER CORDS. SECURING WORKPIECE.

  • Page 13: Additional Safety For Dust Collectors

    Additional Safety for Dust Collectors INTENDED USE. SUSPENDED DUST PARTICLES AND IGNITION SOURCES. FIRE SUPPRESSION. HAZARDOUS DUST. IMPELLER HAZARDS. DUST ALLERGIES. AVOIDING SPARKS. WEAR RESPIRATOR. EMPTYING DUST. OPERATING LOCATION. DISCONNECTING POWER SUPPLY. STATIC ELECTRICITY. REGULAR CLEANING.

  • Page 14: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Requirements For your own safety and protection of property, consult an electrician if you are Electrocution, fire, unsure about wiring practices or electrical equipment damage may codes in your area. occur if machine is not correctly grounded and Note: The circuit requirements listed in this man- connected to the power...
  • Page 15 Connection Type Figure Figure 2.

  • Page 16: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with Description the controls and opera- tions before starting the machine! Page 18 Wear safety glasses dur- ing the entire setup pro- cess! Unpacking...

  • Page 17: G0440 Inventory

    G0440 Inventory Inventory (Figure 3) Figure 3.

  • Page 18: G0441 Inventory

    G0441 Inventory Inventory: (Figure 4) Figure 4.

  • Page 19: Site Considerations

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 5.

  • Page 20: Wall Mounting

    Wall Mounting Wood Framed Walls, G0440 Page 19 Materials Needed for Standard Wood Framed Walls Figure 6. Wood Framed Walls, G0441 *Two of these fastener sets will be used in mounting the intake barrel brace dur- ing assembly. To mount the motor/impeller housing to a wood framed wall: Figures 6–7 Figure 7.
  • Page 21 Figures 8–9 Row Mounting Hole Height Use these measurements for hole placement when mounting the Model G0440. G0440 Motor Housing Figure 10. Materials Needed for Concrete/ Masonry Wall Figure 8. Use these measurements for hole placement when mounting the Model G0441. *Two of these fastener sets will be used in mounting the intake barrel brace during G0441 Motor Housing...
  • Page 22 Assembly Figure 12 Note: Because this part of the dust collector will not be accessible after assembly, con- This cyclone dust collec- sider using medium strength thread locking tor is a heavy machine. compound on the bolts that secure the intake Serious personal injury cylinder to the motor/blower housing assem- may occur if safe moving...
  • Page 23 Figure 14 Figure 16 Note: At the places where you see 3 holes in a row, only use the center hole for this step. The two outside holes are only designed for use with the optional stand. Figure 14. Step 4 Step 5 Wall Mounting Figure 16.
  • Page 24 Figure Figures 18–19 Note: On the G0441, one of the braces attaches directly to the housing with the fol- lowing extra hardware: (2) ⁄ "-18 x 1" hex bolts, (4) ⁄ " flat washers, and (2) ⁄ "-18 hex nuts. Figure 20.
  • Page 25 Figure 22. Figure 24 Note: It may be necessary to reposition the canister L-braces down one bolt hole or shorten the length of the longer piece of flex- ible hose to accommodate the bend in the hose. Figure 24. Figure 22. Figure 25 Model G0441: Figure 23...
  • Page 26 Note—For the Model G0441 Only: If you plan to keep your machine under an 8' ceil- ing, skip Step 15. 15. Model G0441: Figure 26. Figure 27. Figure 28 Note: During operation, this ring and the vacuum connection to the cyclone funnel will prevent the collection bag from collapsing.
  • Page 27 Figure 29 Figure 31. Tip: To keep the seal in place, you can use an adhesive applied to the rubber seal at approximately 1" intervals. Figure 31. Figure 29. Figure 32 Figure 30 Figure 32. Figure 30.

  • Page 28: Test Run

    Test Run Figure 33 Troubleshooting Page 42 To test run the machine: Figure 33. Figure 34 Figure 34. Step 5...

  • Page 29: Section 4: Designing The System

    SECTION 4: DESIGNING THE SYSTEM Duct Material General Always guard against stat- ic electrical build up by grounding all dust collec- tion lines. Plastic duct generates static electrical buildup that can Dust Collection Basics. cause fire or shock. Properly ground it to reduce this risk. Plastic Duct Figure 35.
  • Page 30 Metal Duct Flexible Duct Figure 36. Figure...

  • Page 31: System Design

    Step 3. Sketch a Basic Duct Layout System Design Step 1. Decide Who Will Design Step 2. Sketch Your Shop Layout GOOD Workshop Planner www.grizzly.com Workshop Planner Figure 39. Note: After you're finished, make sure to save your layout for later modification. Figure Figure 40.
  • Page 32 Machine Average Dust Port Size Step 4. Determine Required CFMs Figure Figure 42. Machine Approximate Dust Port Size Required CFM Figure 43. Figure 41.
  • Page 33 Determining Main Line Duct Size Figure Figure 45. Planning Drop Downs Figure Figure 44 Determining Branch Line Duct Size Figure 46. Multiple Dust Ports Step 4 Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This Table also allows you to run two machines at once.
  • Page 34 Multiple Dust Ports Duct Approximate Approximate Dia. Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Step 4 Table Two Machines on Same Branch Line Step 4 Table Fitting 90˚ 45˚ 45˚ 90˚ Dia.
  • Page 35 Figure 51 Page Additional Factors Static Pressure Example Data Sheet Performance Curve Figure 50 Figure 49 Figure 48. Performance Curve Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean. 1354 Main Line Branch Line...

  • Page 36: Example Materials List

    Example Materials List G0440 Performance Curve 1354 Accessories Description Model Quantity 10.0 11.0 STATIC PRESSURE (Inch/H2O) 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP Volts Inlet Impeller ° ° Figure 51. G0441 Performance Curve 1654 10.0 11.0 12.0 13.0...

  • Page 37: System Grounding

    System Grounding Figure Figure 53 Figure Always guard against stat- ic electrical build up by grounding all dust collec- tion lines. Figure 54...

  • Page 38: Section 5: Operations

    WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

  • Page 39: Section 6: Accessories

    To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. T24703—Stand for G0440 T24704—Stand for G0441 Figure 56.
  • Page 40 G6163—4" Clamp H2443—Universal Adapter G7343—5" Clamp G7361—6" Clamp H5228—7" Clamp H5238—8" Clamp H5253—9" Clamp Figure 60. Figure 58. G0572—Hanging Air Cleaner w/Remote G2752—4" Rolling Floor Sweep G2753—4" Bench Dust Collection Attachment G2754—4" Floor Dust Collection Attachment Figure 61. Figure 59.

  • Page 41: Section 7: Maintenance

    SECTION 7: MAINTENANCE Cleaning Filter Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- Figure 62 al injury. Emptying Drum Figure 62. Rinsing Filter Removing/ Replacing Filter...
  • Page 42 Removing/Replacing Filter Figure 64 P0440032V2-4 P04410032V2-4 Tools Needed Figure 64. To replace the canister filter: Figure Figure 63 Figure 65. Figure 63.
  • Page 43 Figure 66 Note: Make sure the bristles of the brush are straight to ensure efficient cleaning of the filter when needed. Figure 66. Figure 67 Figure 67.

  • Page 44: Section 8: Service

    SECTION 8: SERVICE Troubleshooting System Design Page 27 System Design Page 27 System Design Page 27...

  • Page 45: Section 9: Wiring

    SECTION 9: WIRING Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

  • Page 46: G0440 Wiring Diagram

    G0440 Wiring Diagram 1-PHASE 220 VAC DISCONNECT SWITCH (as recommended) READ ELECTRICAL SAFETY ON PAGE 43!

  • Page 47: G0441 Wiring Diagram

    G0441 Wiring Diagram 1-PHASE 220 VAC DISCONNECT SWITCH (as recommended) READ ELECTRICAL SAFETY ON PAGE 43!
  • Page 48 G0440/G0441 Electrical Components Figure 68. Figure 69. Figure 70. READ ELECTRICAL SAFETY ON PAGE 43!

  • Page 49: Section 10: Parts

    3V3-2 3V3-3 Grizzly Cyclone Induction Motor Connections: 28-1 OUTPUT DUTY HEAT 62V2 VOLT WEIGHT CLASS DATE PHASE SER. NO. Manufactured for Grizzly in Taiwan 44V2 32V2-1 32V2 32V2-2 32V2-3 32V2-4 72V2 32V2-3 52V2A 51V2 32V2-5 34V2 52V2 -47- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 50 P0440021 OUTLET GASKET 306 X 226MM 72V2 P0440072V2 MACHINE ID LABEL CSA V2.01.12 P0440022 OUTLET PORT P0440073 MODEL NO/HP/GRIZZLY LABEL LRG PB03 HEX BOLT 5/16-18 X 1 P0440074 MODEL NO/HP/GRIZZLY LABEL SML PW07 FLAT WASHER 5/16 PTLW03 EXT TOOTH WASHER 3/8 PN02 HEX NUT 5/16"-18...

  • Page 51: G0441 Main

    3V3-3 27A-2 Grizzly Cyclone Induction Motor 28-1 Connections: OUTPUT DUTY HEAT 68V2 VOLT WEIGHT CLASS DATE PHASE SER. NO. Manufactured for Grizzly in Taiwan 32V2-1 44V2 32V2 32V2-2 53V2A 32V2-3 32V2-4 32V2-3 78V2 51V3 32V2-5 34V2 107 108 53V2 -49-...
  • Page 52 ELECTRICITY 1.4W X 1.2H PB03 HEX BOLT 5/16-18 X 1 78V2 P0441078V2 MACHINE ID LABEL CSA V2.01.12 PW07 FLAT WASHER 5/16 P0441079 MODEL NO/HP/GRIZZLY LABEL LRG PN02 HEX NUT 5/16"-18 P0441080 MODEL NO/HP/GRIZZLY LABEL SML P0441026 HOSE CLAMP 8" H8167 MUFFLER 8"...

  • Page 53: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 55: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 56 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

This manual is also suitable for:

G0443G0441

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