Troubleshooting Guide; Start Lip Conditiom; Condensation; Smoke/Odor - Kenmore 153.330501 Owner's Manual

Troubleshooting Guide
Start Up Conditions
CONDENSATION SMOKEIODOR
Whenever the water heater is filled with cold water, a certain
amount of condensation will form while the burner is on. A
water heater may appear to be leaking when in fact the water is
condensation. This usually happens when:
• When a new water heater is filled with cold water for the
first time.
i hen gas burns and water vapor isproduced in water
heaters, particularly high efficiency models where flue tem-
peratures are lower.
When you use large amounts of hot water in a short time
and the refill water is very cold.
Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which mayfall
onto the burner or other hot surfaces to produce a sizzling or
_frying" noise.
Excessivecondensation can cause pilot outage due to water run-
ning down the flue tube onto the main burner and putting out
the pilot.
Because of the suddenness and amount of water, condensation
water may be diagnosedas a "tank leak".After the water in the
tank warms up (about 1-2 hours), the condition should
disappear.
Do nor assume the water heater is leaking until there has been
enough time for the water in the tank to warm up,
An undersized water heater will cause more condensation. The
water heater must be sized properly to meet the family's
demands for hot water including dishwashers, washing machines
and shower heads.
Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at
their lowest.
Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion and
water
vapor.
It is not uncommon to experience a small amount of smoke and
odor duringthe initial stazt-up, This is due to burning off of oil
from metal parts, and will disappear in a short while.
THERMAL EXPANSION
Water suppl_ systems may, because of high line pressure, fre-
quent cut-otts, the effects of water hammer and others, have
installed devices such as pressure reducing valves, check valves,
back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass,
and no other measures are taken, me devices cause the water sys-
tem to be closed. As water is heated, it expands (thermal expan-
sion) and closed systems do not allow for the expansion of heat-
ed water.
The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving
point of the water heater's temperature-pressure relief valve is
reached, the valve will relieve the excess pressure. The tempera-
taM-pressure relief valve is not intended for the constant
relief of thermal expansion. This is an unacceptable condition
and must be corrected.
It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an expan-
sion tank to relieve the pressure built by thermal expansion in
the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing
inspector, water supplier, and/or the Sears Service Center for
assistance in controlling these situations.
Thermal Expansion Tank Specifications
Model Tank Capacity Dimensions in Inches Pipe Fitting
Number In Gallons Diameter Length On Tank
153.331020 2 8 inches 12_ inches Y_" Male
153.331050 5 11 inches 14_ inches _!' Male
AWARNING
HOTTER WATER CAN SCALD:.Water heatersare intendedto
producehot _ Water heated to a temperature which will
satisfyclothesvrashing, d ishwashing,and other miti'_ng needs
can scakland penmnentJy injure you upon contact.Some peo-
ple are more likelyto be permanentlyinjuredbyhot water than
others. These indudethe elderly,children, the infirm,or physical-
fits into one of these gcoups or if them is a local €ode or stato law
requiring a certain temperature water at the hot water tap, then
fou must take special preca_ons. Inaddition to using the lowest
x_ble temperature r_tlng that satisfies yourhot water needs,
Lmeanssuchas a mixingvalve,shouldbe usecl a t the hot water
tePSusedbYthese Pc°pie °r at the water heaton' M ixingvalves
ate availableat plumbingsupplyor hardwarestore_ Followman-
ufacturers instructions for installation of the valves, Before
changing the factory setting on the thermostat, read the
'WemperatureRnguhtien"sectioni_ thismanual.
Expansion Tank Sizing Chart
Expansion
Tank
Capacity
Needed
Inlet*
Water
Pressure
40psi
50Vsi
60psi
70_si
80psi
Water Heater Capacity (Gallons)
6W- 82
2 5 5
2 5 5
2 5 5
2 5 5 5 5
*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match that
pressure, but must notbe higher than 80 psi.
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