COMPANION 919.327211 Instructions Manual

120/240 volt • 5250 watt

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JtVIPORTANT:
Read the Safety
Guidelines
and All
instructions
Care°
fully
Before
Operating
120/240
VOLT • 5250 WATT
,
SAFETY
GUUDELUNES
o
ASSEMBLY
-
OPERATUON
-
MNNTENANCE
-
TROUBLESHOOTUNG
REPNR
PARTS
I
I
i'
SeBd by Sears
Reebuck
and
Ceo, Heffman
Estates,
IL
60179
UoSoAo
MGP-32721_
"H/9t99

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  • Page 1 120/240 VOLT • 5250 WATT SAFETY GUUDELUNES ASSEMBLY OPERATUON MNNTENANCE TROUBLESHOOTUNG REPNR PARTS JtVIPORTANT: Read the Safety Guidelines and All instructions Care° fully Before Operating SeBd by Sears Reebuck Ceo, Heffman Estates, 60179 UoSoAo MGP-32721_ "H/9t99...
  • Page 2 Warranty ............ Safety Guidemines ........Assembmy ..........9-10 Operation ........... 11-14 Maintenance ........14-16 Service Adjustments ......HORSE POWER 10 HP DATE PURCHASED: GASOLINE CAPACITY 7 GALLON OIL CAPACmTY 26 OZ. MODEL NO: SERIAL NO: MAmNTENANCE AGREEMENT The Sears Warranty, pHusa Maintenance Agreement, pro- STORE WHERE PURCHASED: vide maximum vaHuefor your Sears products.
  • Page 3 This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. CAUTION indicates a potentially hazardous situation DANGER indicates an imminently hazardous situation which, if not avoided, _...
  • Page 4: Risk Of' Electrocution

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEIVtPTBNG TO OPERATE GENERATOR° RiSK OF' ELECTROCUTION AND FiRE ,(cont'd) WHAT COULD HAPPEN HOW TO PREVENT iT HAZARD Water is an excellent conductor Operation of generator in rain, wet, Operate generator in a clean, dry, well ventilated area.
  • Page 5: Risk Of Fire

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTBNG TO OPERATE GENERATOR. RISK OF FiRE HAZARD WHAT COULD HAPPEN HOW TO PREVENT iT Attempting to fiii the fuei tank whiie Turn engine off and allow it to cool GasoUine and gasoline vapors the engine is running.
  • Page 6 READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEIVtPTBNG TO OPERATE GENERATOR° Risk of |niu_ and Prepe_:_ Dama_;_ When Trans_ Generater HAZARD WHAT COULD HAPPEN HOW TO PREVENT If generator is equipped with a fuel Fire, hhdafion, Damage to Fuei or oii can bak or spill and could Vehbb Surfaces shut-off valve, turn the valve to the result in fire or breathing hazard, seri-...
  • Page 7: Operation

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTBNG TO OPERATE GENERATOR° RISK OF UNSAFE OPERATION WHAT COULD HAPPEN NOW TO PREV_'NT iT HAZARD Review and understand all of Operation of generator in careiess All sources of energy include the po- manner. the operating instructions tential for injury+...
  • Page 8: Risk From Lifting

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTBNG TO OPERATE GENERATOR° RISK OF NOT SURFACES HAZARD WHAT COULD HAPPEN HOW TO PREVENT Contact with hot engine and genera- Contact with hot surfaces, such as en- During operation, touch only the tor components. gines exhaust components, could re- control surfaces of the generator.
  • Page 9: Tools Needed For Assembly

    CARTON CONTENTS 2 o Bracket 2 - Shoulder Belts 2 - Wheels 6 - 5/t6ot8 x 3,4 " Cap Screws t °isolator Feet t - Feet Bracket ..2 = 5ot6-t8 x t 3/4 " 2 - Washers 2 = 3/8-t6 Cap Screws Lock Nuts t = Handle...
  • Page 10 THE GENERATOR GROUND{NG Repeat the above steps for the opposite side. A grounding Hugis suppHied with the generator for use Insert the threaded stud of rubber foot (10) when required by HocaH eHectricaHordinances. Refer to through the middHe hoHeof the foot bracket (5). Secure with lock nut (8) and tighten.
  • Page 11: Know Your Generator

    KNOW YOUR GENERATOR Read this Owner's Manua_ and Safety Ru_es before operation of your Generater, Compare this illustra- tion with your generator to famiHiarize yourseff with the location of various controls and adjustments. Save the manual for future references. FUELCAP FUEL TANK RUN/STOP SWITCH...
  • Page 12 LOW OraLSHUTDOWN Your Sears generator engine is equipped with Low Oil Shutdown. Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low. If while the engine is running, the oil gets low, it wiii automatically shut itself down and wiii not restart until the oil is added.
  • Page 13 Remove gas cap. Connecting Generator To Main Electrical Supply Add unleaded gasoline, slowly, to fuel tank. Potential hazards exist when a eHectricaHgenerator is Use clean, fresh, regular unleaded gasoline with a connected to the main eHectdcaHsuppHy coming into minimum of 85 octane. Do not mix oil with gasoline.
  • Page 14: Maintenance

    You MUST unplug any load IMPORTANT: Never store engine with fuel in tank, generator before indoors, or in enclosed, poorly ventilated areas or starting to prevent permanent damage to any where fuel fumes may reach an open flame. appliances. Grasp handle on rope starter and puii slowly until CONNECTmNG ELECTRmCAL LOADS...
  • Page 15 GENERAL RECOMMENDATmONS The warranty of the generator does not cover items that have been subjected to operator abuse or negli- gence. To receive full value from the warranty, opera- tor must maintain the generator as instructed in this manual. Some adjustments wiii need to be made periodically to maintain your generator.
  • Page 16 Cmean Guard/Muffler Cmean and Repmace Spark Pmug Do not cHean with a forcefuH spray of water because Check spark pHugyearHy or every 1 O0 operating hours. water couHd contaminate fueHsystem. With a brush or CHeanarea around spark pHug. cHoth dean finger guard after every use to prevent Remove and inspect spark pHug.
  • Page 17 Disconnect the spark piug wire and remove the If you are going to store your generator for more than spark piug. 30 days, use the following information as a guide to prepare the generator for storage. Add one teaspoon of oii through the spark piug hob.
  • Page 18 CRAFTSMAN 5250 GENERATOR 919,3272tt TORQUE 20-25 IN.-LBS. (NOT SHOWN) 23 _/// UE 20-25 IN.-LBS. TORQUE 120-144 IN.-LBS. "2O TORQUE 60-70 IN.-LBS. TORQUE 96-120 IN.-LBS. TORQUE 120-144 IN.-LBS. DESCRiPTiON PART NUMBER FUEL TANK SCREWS 91895680 FUEL TANK GS-0795 FUEL CAP GS-0443 FUEL HOSE GS-0225 FUEL LINE CLAMP...
  • Page 19 CRAFTSMAN 5250 GENERATOR 9t9o3272tt ORIENT WITH VENTS DOWNWARD AS SHOWN TORQUE UNTILTHREADS RUN OUT TORQUE 60-70 IN-LBS TORQUE 30-40 IN-LBS SHOWN FOR REFERENCE ONLY 36TORQUE 120-144 IN-LBS INSERT INTO O-RING GROOVE, PART OF 38 SCALE CAPACITOR WIRING DESCRiPTiON PART NUMBER O-RING GS-0862 DRIVE END ADAPTER...
  • Page 20 CRAFTSMAN 5250 GENERATOR 919,3272tt DESCRIPTION PART NUMBER 120Vi20A DUPLEX RECEPTACLE GS-0019 4 PRONG TWISTLOCK GS-0445 CIRCUIT BREAKER 120i240Vi20A GS-0025 SCREW #6 - 32 x _5TORX SSF-583 SSF-3156 NUT, 10 - 9 X .50 PLASTITE SWITCH FACE PLATE RESET GS-0207 SSF-595 NUT, HEX JAM 7/16 SPEED NUT #6 - 32 SSF-584...
  • Page 21 CRAFTSMAN 5250 GENERATOR 919,3272t TECUMSEH 4=CYCLE ENGINE MODEL #HMt00=t59409P _110 370L /261282 _' 281 \,p 184< 380 / 370G 21 -- ENG MGP327211...
  • Page 22 CRAFTSMAN 5250 GENERATOR 9t9=3272t TECUMSEH 4=CYCLE ENGmNE MODEL #HMtGO=t59409P REE NO. PART NO. DESCRIPTION REE NO. PART NO. DESCRIPTION 35968A 27878A EXHAUSTVALVE(STD.)(INCUL #! 5!) CYLINDER (INCL #2, 20 & 72) 27652 27880A DOWEL PiN EXHAUSTVALVE (1/32" OS) (INCL #151) 30699C 34035 INTAKEVALVE(STD.)(INCL #151) GOVERNORROD (tNCL.
  • Page 23 CRAFTSMAN 5250 GENERATOR 919o3272t CARBURETOR MODEL #64012 tA70=5097 _"-37 25 ,__ RER NO. DESCRmPTtON PART NO. PART NO. RER NO. DESCRIPTmON THROTTLESHAFT& LEVERASSEMBLY 640027 631776A iDLE RESTRICTORSCREW 640053 THROTTLERETURNSPRING 631970 iDLE RESTRICTORSCREW CAP 631867 631184 DUST SEAL WASHER (KIT) FLOATBOWL 631024 631183 DUST SEAL (THROTTLE)(KIT)
  • Page 24 CRAFTSMAN 5250 GENERATOR 9t9o3272t STARTER #590746 --11 PART NO, DESCRIPTION 590599A SPRING PIN dNCL 4) WASHER 590600 RETAINER 590679 WASHER 590601 BRAKE SPRING 590678 STARTER DOG 590680 DOG SPRING 590412 PULLEY & REWIND SPRING ASSEMBLY 590681 STARTER HOUSING ASSEMBLY 590747 590535 STARTER ROPE (LENGTH 98"...
  • Page 25 CAUFORNIA & US EPA EMISS ON CONTROL WARRAN STATEMENT The U. S. Environmental Protection Agency ("EPA"), the California Air Resources Board ("CARE}°) and Tecumseh Products Co, are pBeased to expUain the FederaB and California Emission Control Systems Warranty on your new utility or _awn and garden equipment engine.
  • Page 26 EMISSION CONTROL SYSTEM WARRANTY Emission CentrM System Warranty ("ECS Warranty") for 1995 and later modemyear California utility and lawn and garden equip- ment engines (for other states, 1997 and later model year engines): A. APPLICABILITY: This warranty shah apply to 1995 end later mode_ year California utility and lawn and garden equipment engines (for ether states, 199"7 and _ater model year engines).
  • Page 27 27-- ENG MGP 327211...
  • Page 28 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME _M c_-800-469-4663_ Para pedir servicio de reparaci6n a domiciHo _ 1-800-676-5811 In Canada for all your service and parts needs call -- 1o800o665o4455 Au Canada pour tout le service ou les pieces For the repair or repJacement parts you need: Call 6 am - 11 pm CST, 7 days a week...

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