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SEARS
OWNER'S
MANUAL
Model
No.
919,329150
m4PORTANT;
Read the Safety Guidelines
and All Instructions Carefully
Before OpsmUng
120/240
VOLT • 5500 WATT
GENERATOR
• SAFETY GUIDELINES
• ASSEMBLY
• OPERATION
• MAINTENANCE
• TROUBLESHOOTING
• REPAIR PARTS
Sold
by Sears
R'oebuok
and Co., HoffTnan
Estates,
I1. 60179
U.S.A.
D2Gs_
Rev.o e/WOO
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Summary of Contents for COMPANION 150
- Page 1 SEARS OWNER'S MANUAL Model 919,329150 m4PORTANT; Read the Safety Guidelines and All Instructions Carefully Before OpsmUng Sold by Sears R'oebuok D2Gs_ Rev.o e/WOO 120/240 VOLT • 5500 WATT GENERATOR • SAFETY GUIDELINES • ASSEMBLY • OPERATION • MAINTENANCE • TROUBLESHOOTING •...
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Page 2: Maintenance
FULL ONE YEAR WARRANTY ON SEARS GENERATORS For oneyearfromthe date of purchase,whenthisSearsgetlarater!8 mainle4ned andoperatedamm_lingto the Instruc- tJon8 in thb owner'smaflual,Seamwillrepolr, f ree of charge,anydefect In matedel_nd workmanship. - Page 3 This manual contains informeflcm that proteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information, we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm. DANGER Indicatesan imminentlyhazardoussituation Which,W_Ot avoided, will resultin _ WARNING ]ndi_tea a potentiallyhazardouss;tuation which, if not avoided,_ resultIn _...
- Page 4 READ AND UNDERSTAND ATTEMPTING B!$K OF ELECTROCUTION HAZARD Operation of generator in rain. wet, Water is an ex0ellent €onduofor of icy, or flooded conditions. electricity| Water wh|oh €ornea in contact with aleottlcafly charged components can transmit electdolty to the frame and other sudace8, rnsutting in electrical shock to anyone €ontact- ing them, Contactwith wornor damaged...
- Page 5 READ AND UNDERSTAND ATTEMPTING Attempting to fill the fuel tank while the engine is running. Sparks,fire, hotobjects Ir_proper storegsof fuL_ Inadequate ventilation for generator Tampering with factory set engine speed settings, Overtllling the fuel tank - fuel s_ll- age. ALL WARNINGS TO OPERATE GENERATOR.
- Page 6 READ AND UND_AND AT'rEMPTING Risk of Inlurv and pronertv Damage When Transnortlna iii iiii HAZARD Fuel or oU can leak or q_ill end could Rre, Inhalation, Damage to Vehicle Surfaces result in fire or breathing hazard, serf oue Injury or death can result. Fuel or oil leaks will damage oarpet, paint or other surfaces in vehicles or trailers.
- Page 7 READ AND UNDERSTAND ATTEMPTING RISK OF UNSAFE OptERAT!ON HAZARD Operation of generator in carsiese manner. Operation ofvoltagesensitive appli- ancaswithouta volfagesurge pro- tector. Raising or suspending generators equipped with lift rings Improperly Operating generator while sue- pended ALL WARNINGS TO OPERATE GENERATOR.
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Page 8: Risk Of Hot Surfaces
READ AND UNDERSTAND AI"FEMPTING RISK OF HOT SURFACES imlll HAZARD Cont_ot with hat engine and genera- Co_=t tot components. gines exhaust components, €ould re- RISK OF MOVING HAZARD Contact with moving parts can re- The generator contains p_ts which ro- sult in serious injury. -
Page 9: Carton Contents
CARTON CONTENTS 1 - Generat_ 1 - Parts Box I - 8/tG-18 • :1.4 b I - Star Wudler r.ap Z_,mm t - "L" Ba4tmy Ilmcket "_ 2 - BateW Bolt HoM Pewn 1 - Parts Bag 1 - Owner'l MamJZd 1 - 8/t Ik.18 Lock Nuls @"... -
Page 10: Tools Needed
Read owner's rnenual. Do not attempt to operate equipment until you have read Owne_ Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions. TOOLS NEEDED FOR ASSEMBLY 1- Box Cutter or Knife 2 - 9/16 "Wrenches 2 - 1/2" Wrenches 1 - 1' thick x 1' square piece of wood REMOVE GENERATOR FROM CARTON... -
Page 11: Wheel Kit
NOTE: Make aura red batteey boots cover positive battery oable ton'ninals emkmoid Attimh one end of the negatNe (black) cable te the negative (-) terminal on the battery. Attach the other end of the negative (blaok)cable to the tYanteas shown. Install the star washer between the cable and the frame, IMPORTAN'r: See Caution on page 10... -
Page 12: Know Your Generator
KNOW YOUR GENERATOR Read this Owner'_ Manual and Safety lion with your generator to familiarize yourself with the location manual for future references. 120 VOLT RE 2.40 VO CIRCUIT BREAKERS OFF/RUN/START SWITCH FUEL TANK- Capacity of 7 US gallons, CHOKE SWITCH- Lever used to start cold engirle. -
Page 13: Low Oil Shutdown
LOW OIL SHUTDOWN Your Craftsmen generator engine is equipped with Low Oil Shutdown. Low (311 Shutdown is a safety device designed to protest your engine from damage Jnthe event the olt level in the crankosee is low. If while the engine is running, the oll gets low, it will automatically shut itself down and will net msteft until the oil is added. -
Page 14: Before Starting Engine
Connecting Generator To Main Electrical Supply PotantfaJhazards exist whorl s electrical generator is oonnected to the main elecVtaal supply oomleg into the house. It is st that point that the generator could feed back into the utility company's system causing pogldble electrocution of workers who am repaJltng electrical lines, To avoid beck feeding of ele,.-td_ty into utility systems, a double-throw... -
Page 15: Stopping Engine
NOTE: No choke is required on wa_n ehginex. Mike sure choke is in the "NO CHOKE" posRIon on warm engine atal_, [ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any load I lmll_lll:l from the g eosr_or before | tarring to prevent pern-4nent damage Io any I applisn©es. -
Page 16: General Recommendations
CUSTOMER RESPONSIBILITIES TABLE M_NTENAN_T_K Checko_I I ovsl .Chwlge oli creanAlr RlterAasembTy CheckSpark Plug PrepareUnit forStorage Note 1: Change oil after first two (2) operating houm and every 50 operating hours thenmfter, more often if operated in extreme dusty or dirty conditions. Note 2: Check oil _ler S hours of operation (See the Oil paragraph on page 15 of this section) GENERAL RECOMMENDATIONS The warranty of the generator does not cover items... - Page 17 Reinstall the drain plug. Make lure it is tightened securely. Fill the erankeaee with new oil of the proper type (See Adding Engine Oil In the Operation Section), to the Full msrk on the dipstick, Always oheck the level with the dipstick before adding . more oil. securely.
- Page 18 Garburetor The carbumtur of your generator is pm-_at at the fag- tory. The o_oumtor should not be tampered wl_ If your generator is used at an altitude in excess of 4000 font performance may be affected. If so consult with your nearest Craftsman Service Center regarding high altitude sat oh_nges.
- Page 19 5. Open fuel shut-off valve. 6, Remove load from unit. 7. Attach wire to spark plug. HaveAuthodzed Sears Service Center replace. Depress and reset. Have Authodzad Sears Service Centor replace capacitor, Repair or replace cord. Det_mw and _et. 1. Reduce load. 2. Cheokfor damaged,bare,or frayedwireson equipment.
- Page 20 CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO * SEE ENGINEPAGES FUELTANKSCREWS FUELTANK FUELGAP FUELHOSE FUELLINECLAMP DRAINCOCK GROMMET FUEl.SHUT-OFFVALVE ENOCOVER SCREW#10-24 x 9/16 ISOLATOR WASHER1-1/20D LOCKNUT _-16 GROUNDLUG SCREW5/16-18 x 3/4 SCREW3/8-18 x I NUT 5/16'-18 SCREW,HEX HEAD5/16-18 LOCKWASHER GROUNDSTRAP ._'_IGIN_e (modelHM100-159462R) FRAMEASSEMBLY HEATSHiB.D SCREW5/18-18 X .5 PANELASSEMI_.y SPACER_IGINE...
- Page 21 CRAFI'SMAN emoo OlINERAlrOR 019.,_m180 gr=_BteZL_ CAP SCREW 5/16 - 24X1 ROTOR ASSEMBLY STATOR THRU BOLT STATOR ASSI_IBLY WASHER 11/18OD x 11/'32 NUTS/10-24 ROTOR THRU BOLT BF, A RING SUPPORT HE)( NUT 1/4-20 CAPACITOR CAPACITOR BRACKET SCREW 10 - 24 x g/16 O-RING DRIVE END ADAPTER LOCK WASHER 3/8...
- Page 22 ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180 47 TORQUE2-10 IN-LB,S 46 TOFIQUE2-10 IN..LB8 _o,,ee FI_ ns/eim 4g TORQUE2-10 IN-LBS SCREW #6 - 32 X .5 TORX NUT, 10 - 9 X .SO PLASTffE NUT,,HEX JAM "I/16 SPEED NUT #6 - 32 WASHER 3/8 SWITCH ON/OFF COVER, PANEL DUPLEX RECEPTACLE...
- Page 23 Wheel (2 used) Shoulder Bolt (2 used) Loc, k NUt 3/8"-I 6 (2 use¢l) Wh_m_B,"acket(2 used) Foot Bl'scket HlmdFe H_dle Cap (2 used) Lock Nut 5/1 _"-78 (9 UaMK_ CIp Screw S/16"-18 x 3/4" (6 used) Isolator Foot Cap Screw 5/16-18 x 1.75" ur,ed) Washer (2 used) 23 -- ENG...
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Page 24: Control Panel Rearview
€_tA_ s'JOOGlflqEHAYOR e_J_5'_tolso CONTROL PANEL REARVIEW _rP,TotqLr_J_ I1._) NIX. D2OdN "_. WIRE #12 AWG GREEN WIRE #12 AWG REI_ WIRE #1(5 AWG GREEN BLACK WIRE 112 AWG WIRE #12 AWe BLACK WIPE e12 AWG WIRE #12 AWG GREEN WIRE #12 AWG GREEN WIRE #12 AWG ORANGE... - Page 25 ¢RL_'SI_tN_GJDIERATOReIL_.91S0 CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO P,_r No. ia_sr, B IEzto.N 590598A Spring Pin (Incl. 4) 590600 W,_her 590678 Retainer 590601 Washer 590878 Brake Spdng 590680 Stirrer Dog 590412 Dog Spring 590681 Pulley & Rewind Spring Assembly 590747 Starter Housing Assembly 59O,535 Starter Rope (Le_lh _' x 9/64' dla,) 590701 Starter Handle...
- Page 26 _MAN GllNEP,ATOR es0,,1_ltso I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R t11A...
- Page 27 I_I_APT8M&N 6800 _ II111,_1191E0 BaSZ._LO. J_liBr.d_lE2tQ_ 35948A Gyinder _ld. 2 20 & ?2) 276_2 Dowel Pin 28277 Washer 9O065C Governer Rod (Ir_. 15A & 188) 30700 Go_mor Yoke 850494 8omw, 6-40 x 5/16" 374_'W Gov_nor Ltwer _ni. 21P.A) 29916 Govaltof Lever Clemp 6510_8 8crew, Torx T-15, 6.32 x 3/8' 35319...
- Page 28 CRAF TM4SN OS00 r, ENFRA1 OR oto,slStlO B_B.T.B_L_ _k32798 11_tUe 8_t & Lev6r Assembly 38288 Throttle Link Bu_11ng 631970 Throttlo Return Spdn9 631184 Duet Seal Washer 631183 Seal (rhroffie) 640108 'll_oUle 8hurter 650606 ShuIwr $orew_ 4-40 X 114" 632740 0hoke _18fl & Lover A_m-nbly 632043 Choke Return Spdno 631184...
- Page 29 C_L_MAN HO0 GENm_M'M g_lJmq P*S'T _. B _2798 Throttle Shaft & Levw AsHmbly 36"288 Throttle Link Bushing _k_ 1 DustCover 3Se42 Rk_g _,_._o ,SpdngRetainer 33er,_. ,_'_'..dtilt Sprit,9 370G0 Gear & Nut (InGL2_ 33450 LockNut ._eo4 DriveEnd Cap _'y. Houldh9Aml'y. ,,,,,, P-EE E_Z.B_ 3_196...
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Page 30: California & Us Epa Emission Control Warranty Statement
CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Envimnrmm_ Pm_dk_ A_m_ _ _. nN 1_ =.d kaeruWy md _wn ard =_be _ eq_pmenl engine, equ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=. In eJlor =latm_ now 1_? mad Ime_ med_ year g_ltee defigned, 0uiR and eqtdppe4014 tho ffme of eale, to meet rite U.&... - Page 31 EMISSION CONTROL 2. Free from de_ls kl madlrleb and _ip imlalonl.-mlb4 _ lift Io Ix) klemkal In idl nile_ll for _em_itJon. C. The ECS WwTamy only pe_Jns to embldoni_m_-d urger the EC$ Wanamy _rmU be w_ranled for eny reminder of _ 2.
- Page 32 Agreement: Call 9 am -- 5 pm, Monday 1-800-827-6655 SEARS HomeCentral" major brand repair service: s domicillo -- 1-800676-5811 -- 1-800-665-4455 parts you need: (1-_0-se_7_s) e domicillo -- 1-800-1659-7084 Center in your area: a Sears Maintenance Agreement -- Saturday imml...
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