Related Manuals for Parker WCS-SIF-01
Summary of Contents for Parker WCS-SIF-01
- Page 1 WCS-SIF-01 Pneumatic Division Training & Maintenance Manual Richland, Michigan 49083 ISSUED: November, 2006 Supersedes: June, 2006 Pneumatic Spotwelding Control Systems Training & Maintenance Manual...
- Page 2 Training & Maintenance Manual WCS-SIF-01 Description & Operation General Description of Spotwelding Units The spotwelding system is an integrated pneumatic controlled circuit that is specifically designed to increase Front View Weld Stroke Flow production throughput, while improving weld quality and Valve Control reducing decibel noise level.
- Page 3 Training & Maintenance Manual WCS-SIF-01 Description & Operation General Operation of Front View Weld Stroke Flow Spotwelding Units – 2 and 4 ported guns Valve Control Spotwelding systems control both retract (pre-stroke) and weld stroke motions. When a 4 ported cylinder is used, the control block functions as follows: Retract (Pre-Stroke)
- Page 4 Training & Maintenance Manual WCS-SIF-01 Installation & Setup Instructions Installation – Air and Electrical A. Installing Weld Block with Existing Equipment 1. Shut off air supply to weld gun and turn power off to cell. 8. Turn air supply and power on. .
- Page 5 Training & Maintenance Manual WCS-SIF-01 Installation & Setup Instructions Setup Below are the step by step setup procedures for properly setting the flow control and feedback sensor. How to Set the Flow Control Properly Begin by turning the flow control clockwise until it stops. If this is done properly, then the weld stroke should move extremely slow or not at all.
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Page 6: Specifications
Training & Maintenance Manual WCS-SIF-01 Specifications Pneumatic System Technical Data with Low Impact and Medium ......Compressed air, filtered to 40µ and dried to a dewpoint Rapid Approach Control of 37°F (3°C), lubricated or non-lubricated. Once lubricated air is applied, this must be maintained. -
Page 7: Ordering Information
Training & Maintenance Manual WCS-SIF-01 Ordering Information Model Number Index – B6 Namur Valves (2 and 4 Ported Guns) Valve Valve Block Valve Block Valve Block Operators Operators Port Series Block Sensor Retract Valve Weld Stroke Valve Voltage Type 1 PNP S Single S Single A 10VAC... - Page 8 Training & Maintenance Manual WCS-SIF-01 Ordering Information Model Number Index – ISO Size 2 Cylinder & Base Plate Mountable (2 and 4 Ported Guns) Valve Valve Block Valve Block Valve Block Operators Operators Port Series Block Sensor Retract Valve Weld Stroke Valve Voltage Type A Valve Block...
- Page 9 Training & Maintenance Manual WCS-SIF-01 Ordering Information Model Number Index – ISO Size 2 Manifold Mountable (2 and 4 Ported Guns) Valve Valve Block Valve Block Valve Block Operators Operators Port Series Block Sensor Retract Valve Weld Stroke Valve Voltage Type N NPT WP ISO ...
- Page 10 Training & Maintenance Manual WCS-SIF-01 Ordering Information Model Number Index – 5599-1 CNOMO - Size 2 Enclosure / Automotive Basic Operator / Pilot Source / Overrides / Lead Voltage & Wiring Engineering Series Function Mounting Pilot Exhaust Lights Length Frequency Options Level —...
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Page 11: Manifold Kits
Training & Maintenance Manual WCS-SIF-01 Ordering Information Manifold and Subbase Kit Ordering Code Mounting Base Style / Enclosures / Wiring Engineering Factory Basic Series Port Size Lead Length Options Level Designator PS4111 — Wiring Options Engineering Enclosures / Lead Length Level Blank None None, No Electrical Plug - 5599-1... - Page 12 Training & Maintenance Manual WCS-SIF-01 Ordering Information How To Order Add-A-Fold Assemblies Station 1 Station 2 #14 End 1. List Add-A-Fold Assembly call out. This automatically includes the end plate kit assembly. . List complete Valve and Base model number. List left to right, LOOKING AT THE CYLINDER PORTS on the #1 end of the manifold.
- Page 13 Training & Maintenance Manual WCS-SIF-01 Ordering Information Model Number Index – Generation 3.0 Basic Valve Manifold / Engineering Series Series Protocol Subbase Stations Power I/O Options Level Basic Series Protocol Options Engineering Level S3 Serial D DeviceNet None C Current Generation 3.0 Valve Series Manifold /...
- Page 14 Training & Maintenance Manual WCS-SIF-01 Components Replacement Components Item Kit Number Description Item Kit Number Description 6505953 DP/DH Weld Block Sleeve Kit (1 pc.) (Not Shown) 3087900 Sensor Valve Kit 3534400 Quick Exhaust Kit - High Pressure 3087800 PNP 4 VDC Sensor Kit 3538600 High Flow Quick Exhaust Kit See page 10...
- Page 15 Training & Maintenance Manual WCS-SIF-01 B6 Series Dimensions DH Series – 3 Ported Guns Dimensions 113.6 (4.47) 50.7 (.00) 58.7 (10.19) 11.5 (0.45) 83. (.8) (3.8) 4.7 (0.83) (1.68) 1.5 85.5 (3.37) (0.49) DP Series – 2 and 4 Ported Guns Dimensions (4.9) 139.8 (5.50)
- Page 16 Training & Maintenance Manual WCS-SIF-01 WH Series – For 3 Ported Gun Dimensions WH ISO Size 2 Cylinder & Base Plate Mountable 170.5 (6.71) 79.5 (3.1) 48.65 (9.79) 100. (3.94) 19.3 (7.57) W-/R- (R + IN) (.99) (3.46) (.17) 34.5 (0.59) (1.36) (.64)
- Page 17 Training & Maintenance Manual WCS-SIF-01 WH Series – For 3 Ported Gun Dimensions WP ISO Size 2 Cylinder & Base Plate Mountable 170.5 (6.71) 79.5 (3.1) 16.31 (8.5) 19.3 (7.57) (3.46) (.17) (0.59) (1.6) (1.18) (1.18) (1.50) 34.5 101.5 (1.36) (4.00) (5.71) 1.75...
- Page 18 Training & Maintenance Manual WCS-SIF-01 WP Series – For 2 & 4 Ported Gun Dimensions WH ISO Size 2 Manifold Mountable 113.5 (4.47) 88.8 (3.49) 46.5 (1.83) 80.7 (3.18) 187.5 (7.38) 08.7 (8.) 146.7 (5.78) W-/R- (.8) 31.5 (1.4) 16.1 (.48) (1.6) (0.63)
- Page 19 Training & Maintenance Manual WCS-SIF-01 Maintenance, Troubleshooting & Warnings Scheduled Maintenance – If no, does the cylinder move freely with air turned off? • If no, then cylinder should be repaired / replaced. Silencer – Periodic maintenance of the exhaust mufflers may •...
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Page 20: Offer Of Sale
Training & Maintenance Manual WCS-SIF-01 Offer of Sale The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors, are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions.
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