Craftsman 917.272454 Owner's Manual
Craftsman 917.272454 Owner's Manual

Craftsman 917.272454 Owner's Manual

21.5 hp, 42" mower electric start 6 speed transaxle lawn tractor

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Owner's Manual
JCRAFTSMAWJ
LAWN TRACTOR
21.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.272454
[_
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman
website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.272454

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 Sears Service ....... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace...
  • Page 3: Slope Operation

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • Do not mow in reverse unless absolutely WARNING: In order to prevent necessary.
  • Page 4 • Never carry children. They may fall off • Mow up and down slopes, not across. and be seriously injured or interfere • Remove obstacles such as rocks, tree with safe machine operation. limbs, etc. • Never allow children to operate •...
  • Page 5 • Remove obstacles such as rocks, tree • Be sure the area is clear of other limbs, etc. people before mowing. Stop machine • Watch for holes, ruts, or bumps. anyone enters the area. Uneven terrain could overturn • Never carry passengers or children machine.
  • Page 6: Specifications

    PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, Gasoline engineered and manufactured to give Capacity Unleaded you the best possible dependability Type: Regular performance. Oil Type SAE 30 Should you experience any problem you cannot easily remedy, please contact a API-SF-SJ): (above 32°F)
  • Page 7 Steering Wheel Steering Wheel Insert (1) Large Flat Washer (1) Locknut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 (1) L/__k;ut Steering Extension Adapter Steering Shaft Steering Wheel Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Video Cassette Slope Sheet Keys...
  • Page 8: Tools Required For Assembly

    Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 INSTALLSEAT (See TO ROLL TRACTOR OFF SKID Adjustseat beforetighteningadjustment Operation section for location knob. controls) function 1. Removeadjustmentknob and flat 1. Press lift lever plunger and raise washer securing seat to cardboard attachment lift lever to its highest packing and set aside for assembly position.
  • Page 10 INSTALL MULCHER PLATE CHECK PROPER POSITION BELTS (If previously removed) 1. Raise and hold deflector shield in See the figures that are shown for upright position. replacing motion and mower blade drive Place front of mulcher plate over front belts in the Service and Adjustments of mower deck opening and slide into section...
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I'.,I REVERSE NEUTRAL HIGH CHOKE FAST SLOW IGNITION ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LIGHTS ENGINE ENGINE OFF LOCKED UNLOCKED OVER TEMP FUEL...
  • Page 12 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Attachment Ignition S Clutch Lever Ammeter...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 2. Lower mower with attachment lift The cutting height range is approximately control. 1-1/2" to 4". The heights are measured from the ground to the blade tip with the 3. Start mower blades by engaging attachment clutch control. engine not running. These heights TO STOP MOWER BLADES -...
  • Page 15: Before Starting The Engine

    TOWING CARTS AND OTHER ATTACH- system should be emptied before storage MENTS of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel Tow only the attachments that are lines and carburetor are empty.
  • Page 16: Mowing Tips

    COLD WEATHER STARTING (50 ° F and • Do not mow grass when it is wet. Wet below) grass will plug mower and leave When engine starts, slowly push undesirable clumps. Allow grass to dry choke control in until the engine before mowing.
  • Page 17: General Recommendations

    FILL IN DATES s Bv,o DATES /_rri cC_:kk BTira:::P::a: i°n ! Check Operator Presence ; Interlock Systems Check for Loose Fasteners ll_s Lubrication Chart ! Check Battery Level ; Sharpen/Replace Mower Blades i Clean Batte_ and Terminals Check Transaxle Cooling Check V-Begs ;...
  • Page 18 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Always observe safety rules when on mandrel assembly. performing any maintenance. 4. Reassemble blade bolt, lock washer BRAKE OPERATION and flat washer in exact order as If tractor requires more than six (6) feet...
  • Page 19 BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in Your tractor has a battery charging system cold weather, these multi-viscosity oils will which is sufficient for normal use. How- result in increased oil consumption when ever, periodic charging of the battery with used above 32°F.
  • Page 20 8. Use gauge on oil fill cap/dipstickfor CLEAN AIR INTAKE/COOLING AREAS checkinglevel. For accuratereading, To insure proper cooling, make sure the tightendipstickcap securelyonto the grass screen, cooling fins, and other tube beforeremovingdipstick. Keep external surfaces of the engine are kept oil at "FULL"line on dipstick.Tighten clean at all times.
  • Page 21 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped.
  • Page 22 SIDE-TO-SIDE ADJUSTMENT • When distance "D" is 1/8" to 1/2" lower • Raise mowerto its highestposition. at front than rear, tighten nut "F" against • At the midpointof bothsidesof mower, trunnion on both front links. measureheightfrom bottomedgeof • Recheck side-to-side adjustment.
  • Page 23 TO CHECK AND ADJUST BRAKE TO REPLACE MOTION DRIVE BELT Your tractor is equipped with an adjust- Park the tractor on level surface. Engage able brake system which is mounted parking brake. For assistance, there is a the right side of the transaxle. belt installation guide decal on bottom side of left footrest.
  • Page 24 TRANSAXLE GEAR SHIFT LEVER Replace washers and snap retaining NEUTRAL ADJUSTMENT ring securely in axle groove. Replace axle cover. The transaxle should be in neutral when NOTE: To seal tire punctures and the gear shift lever is in neutral (N) (lock prevent flat tires due to slow leaks, gate) position.
  • Page 25 TO REPLACE HEADLIGHT BULB 1. Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. INTERLOCKS AND RELAYS Weak or Dead...
  • Page 26 ENGINE TO ADJUST CARBURETOR Maintenance, repair, or replacement of the Your carburetor is not adjustable. If your emission control devices and systems, which engine does not operate properly due to are being done at the customers expense, suspected carburetor problems, take your tractor to an authorized service center for may be performed by any non-road engine...
  • Page 27 Immediately prepare your tractor for alcohol blended fuels (called gasohol storage at the end of the season or if the using ethanol or methanol) can attract tractor will not be used for 30 days or moisture which leads to separation more.
  • Page 28: Troubleshooting

    TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION PROBLEM 1. Out of fuel. 1. Fill fuel tank. Will not start See "TO START ENGINE" Engine not "CHOKED" properly. in Operation section. Wait several minutes Engine flooded.
  • Page 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/ fast. reduce speed. Throttle in "CHOKE" 2. Adjust throttle control. position.
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION _ROBLEM Mower blades will 1. Obstruction in clutch 1. Remove obstruction. lOt rotate mechanism. 2. Worn/damaged mower Replace mower drive belt. drive belt. Frozen idler pulley. Replace idler pulley.
  • Page 31 TRACTOR - - MODEL NUMBER 917.272454 SCHEMATIC BATrERY FUEL SHUT*OFF SOLENOID (IF SO EQUIPPED) NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS IGNITION SWITCH PosmoN CIRCUIT "MAKE" WIRING INSULATED CLIPS M+G+A1 , NONE RUN/LIGHT B+AI A2+L NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO B+A1 NONE...
  • Page 32 TRACTOR -- MODEL NUMBER 917.272454 ELECTRICAL...
  • Page 33 175158 Fuse 73510400 Nut Keps Hex 114-20 Unc 145491 CableGmund 121305X Switch Seat 175566 Switch Ign 140403 Key Molded Craftsman 179720 Harness Ign 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 131563 CoverTerminal 178861 Solenoid 122822X Ammeter Rectangular 141940...
  • Page 34: Chassis And Enclosures

    TRACTOR -- MODEL NUMBER 917.272454 CHASSIS AND ENCLOSURES 37"...
  • Page 35 TRACTOR - - MODEL NUMBER 917.272454 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 174619 Chassis Assembly 176554 Drawbar 17060612 Screw 3/8-16 x 3/4 155272 BumperHood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16xl 174996 Panel, Dash, L.H. 172106 Panel, Dash, R.H. 17490608 Screw Thdrol 3/8-16 x 1/2 174330X612 HoodAssembly...
  • Page 36: Ground Drive

    TRACTOR - - MODEL NUMBER 917o272454 GROUND DRIVE 26 27...
  • Page 37 TRACTOR-- MODEL NUMBER 917.272454 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION ..Transaxle (See Breakdown) 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 Peedess 206-545C STD551143 Washer 146682 Spdng, Return, Brake 154778 Keeper, Belt, Engine, FooI-Preof 123666X Pulley, Transaxle 134683...
  • Page 38 TRACTOR - - MODEL NUMBER 917.272454 STEERING -_12 ,_""-...
  • Page 39 TRACTOR - - MODEL NUMBER 917.272454 STEERING KEY PART NO, NO. DESCRIPTION 159944X428 Steedng Wheel 172393 Axle Assembly 169840 SpindleAssembly, L.H. 169839 Spindle Assembly, R.H. 62661-1 Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 12000029 Ring, Klip 175121 Draglink STD551137 Washer, Lock 3/8...
  • Page 40 TRACTOR -- MODEL NUMBER 917.272454 ENGINE _"_ OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 TRACTOR - - MODEL NUMBER 917.272454 ENGINE KEY PART DESCRIPTION 170546 Control, Throt Paddle ..Engine, B&S, (See Breakdown) No. 445777-0129-Et 149723 Muffler Exhaust 159955 Exhaust Asm. Left 160589 Exhaust Asm. Right 171877 Bolt 5/16-18unc x 3/4 W/Sems 162797 Heat Shield Lt 165391 Gasket, Muffler 148456...
  • Page 42: Seat Assembly

    TRACTOR - ° MODEL NUMBER 917,272454 SEAT ASSEMBLY KEY PART PART NO. NO. DESCRIPTION DESCRIPTION 121248X Bushing,Snap 180597 Seat 72050412 Bolt, Carriage 1/4-20 x 1-1/2 180166 Bracket, Pivot, Seat 134300 Spacer, Sp_it .28 x .88 71110616 Bolt 121250X Spdng 19131610 Washer 13/32 x 1 x t0 Gauge 123976X Loci(nut,Flange 1/4 Grade 5...
  • Page 43: Wheels And Tires

    TRACTOR - - MODEL NUMBER 917.272454 DECALS PART KEY PART DESCRIPTION DESCRIPTION 156439 Decal, Fender Danger Sears 146046 Decal, V-Belt Dr Sch Tractor 181569 Decal, Engine 160396 Decal, Mower Drive Schematic 177356 Decal, Hood, R.H. 138047 Decal, Battery Diehard Sears 177357 Decal, Hood, L.H.
  • Page 44: Lift Assembly

    TRACTOR -- MODEL NUMBER 917.272454 LIFT ASSEMBLY 25 24 ,.50...
  • Page 45 TRACTOR - - MODEL NUMBER 917.272454 LIFTASSEMBLY KEY PART NO. NO. DESCRIPTION 159460 Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf 105767X Pin Groove 1 500 Zinc 12000002 E Ring#5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing NylonBIk 629 Id 125631X...
  • Page 46: Mower Deck

    TRACTOR -- MODEL NUMBER 917.272454 MOWER DECK ,147 118 _...
  • Page 47 TRACTOR - - MODEL NUMBER 917.272454 MOWER DECK KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION NO. NO. Knob Custom Oval 165892 Mower Deck Assembly, 42" 149846 STD533107 Bolt 144959 V-Belt 138017 Bracket Assembly,Sway Bar, STD541437 Front 136420 MuloherCover 165460 Bracket Sway Bar 38/42"...
  • Page 48 TRACTOR - - MODEL NUMBER 917.272454 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C ,ER_AL NUMBERS HERE...
  • Page 49 TRACTOR - - MODEL NUMBER 917.272454 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION Dowel Pin 772147 TransaxleCover 786026 FlatWasher 780086A Needle Bearing5/8" 792076A .312 ID x .059W 770128 TransaxleCase Brake Lever 776395 Countershaft 790079 Screw 1/4 - 20 x 1-1/4" 776409 Output Shaft 792073A...
  • Page 50 TRACTOR - - MODEL NUMBER 917.272454 BRIGGS& STRA'I-I'ONENGINE-MODEL NUMBER445777,TYPE NUMBER0129-E1 _r REQUIRES SPECIALTOOLS 305 € [_ 718 TO INSTALL SEE REPAIR INSTRUCTION MANUAL I 1019 LABEL KIT I 8551_ 847 ] 523 842 _ 865A_ 163_, 447__ 447A a 51A_ 54 q_ 654 •...
  • Page 51 TRACTOR - - MODEL NUMBER 917.272454 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 211_ 209_ 240 ,_ 628q, 918 0 121 CARBURETOR KIT 117_ 11281 61s_ 137G 552_ 51A o_ 11421 1128'FI I 552A 742_ 4040 276 _ 552A 1123 1124'_...
  • Page 52 TRACTOR -- MODEL NUMBER 917.272454 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 lOO__ 332 i 635 _ 934 _ 11191 363 _...
  • Page 53 TRACTOR - - MODEL NUMBER 917.272454 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 PART PART DESCRIPTION DESCRIPTION 694001 Cylinder Assembly 690993 Throttle Valve 499585 Bushing/Seal Kit 499805 Throttle Shaft Kit 391086 3 Oil Seal 499806 Carburetor Float 499803 Fuel Transfer Tube 690069 Engine Sump...
  • Page 54 TRACTOR - - MODEL NUMBER 917.272454 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 PART PART DESCRIPTION DESCRIPTION 808656 865B 691015 Air Guide Cover Fuel Pump 690442 Washer (Governor Crank 690968 Valve Seal 94930 Screw (Back Plate) 690969 Guide Bushing 690999 Carburetor Plate 399916...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold In the direction of hill slope you want to measure. 4.
  • Page 56 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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