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Craftsman EZ 917.272040 Owner's Manual

18.5 hp electric start 46" mower automatic lawn tractor
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Owner's Manual
rRRFTXMRN°
18.5 HP
ELECTRIC
START
46" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272040
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears,com/craftsman

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Summary of Contents for Craftsman EZ 917.272040

  • Page 1 Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pro, Mon- Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears,com/craftsman...

  • Page 2: Operation

    Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center.

  • Page 3: Slope Operation

    • Turn off blades when not mowing. • Do nottryto stabilize the machine by • Stop engine before removing grass putting your foot on the ground. catcher or unclogging chute. • Do not use grass catcher on steep slopes. • Mow only in daylight or good artificial light.
  • Page 4 • • Mower blades are sharp and can cut. Never make adjustments or repairs with Wrap the blade(s) or wear gloves, and the engine running. use extra caution when servicing them. • Grass catcher components are subject • Check brake operation frequently. to wear, damage, and deterioration, Adjust and service as required.

  • Page 5: Maintenance

    Sears Authorized Service CONGRATULATIONS on your purchase Center (See REPAIR PARTS section of a Craftsman Tractor. It has been this manual). designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience...
  • Page 6 _eLOJdllll_ _t_ll_'l[oJ l: V_,I - " I JiVAVl ,.1r,! _11 _/:_LI,J_ Parts Bag contents shown full size (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge _#10 x 5/8 (2) Lock (2) Weld...
  • Page 7 Partspacked separately in carton Mulcher Plate Seat Video Cassette Steering Wheel Parts Bag Manual © (2) Shoulder (2) Washers 3/8x 7/8 x 14 Gauge Bolts (2) Gauge Wheels Q(2) Centerlock Nuts Parts Bag contents not shown full size %__, , ,_ _" (2) Front Link Assemblies (2) Latch Hook (2) Keys...
  • Page 8 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 9: Install Seat

    HOW TO SET UP YOUR TRACTOR CHECK TIRE PRESSURE The tires on your tractor were ovednflated CHECK BATTERY at the factory for shipping purposes. • Lift hood to raised position. Correct tire pressure is important for best • If this battery is put into service after cutting performance.

  • Page 10: Adjust Gauge Wheels

    • Connect anti-sway bar to chassis brack- CHECK MOWER LEVELNESS et under left footrest and retain with For best cutting results, mower should be double loop retainer spring. properly leveled. See =TO LEVEL • Turn height adjustment knob clockwise MOWER HOUSING"...
  • Page 11 Weld Nut WHILE LEARNING HOW TO USE YOUR Hook Points TRACTOR, PAY EXTRA ATTENTION TO Lock THE FOLLOWING IMPORTANT ITEMS: Washer Latch ,/ Engine oil is at proper level. Weld Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their Latch location and function.
  • Page 12 Thesesymbolsmay appearon yourtractoror in literaturesuppliedWiththe product. Learnandunderstandtheir meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEOFF OILFRE=U"E °GNTSCH OV_,?E_P1' FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER UFT LOCKED N H L (®) ATTACHMENT REVERSE NEUTRAL HIGH ' LOW - PARKING BRAKE CLUTCH ENGAGED ATTACHMENT...
  • Page 13 KNOW YOUR TRACTOR READTHISOWNER'SMANUALAND SAFETYRULESBEFOREOPERATING YOUR TRACTOR Comparethe illustrationswith your tractorto familiarizeyourselfwith the locationsof variouscontrolsand adjustments.Savethis manualfor futurereference. Ught Switch Position Ignition Switch Ammeter Attachment Clutch Switch Throttle/Choke Control Lift Lever Plunger Clutch/Brake Control Attachment Lift Lever Brake Motion Control,Lever Freewheel Control Speed...
  • Page 14 eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments repairs. We recommend a wide vision safety mask over spectacles, or stan- he operation of any tractor can result in foreign objects thrown into the dard safety glasses.
  • Page 15 • TO STOP MOWER BLADES - disen- engine not running. These heights are ap- proximate and may vary depending upon g_gc e attachment clutch control. soil conditions, height of grass and types AUTION: Do not operate the of grass being mowed. mower without either the entire grass •...
  • Page 16 • To reengage transmission, reverse _,WARNING: Experience indicates that above procedure. alcohol blended fuels (called gasohol or NOTE: To protect hood from damage when using ethanol or methanol) can attract transporting your tractor on a truck or a moisture which leads to separation and trailer, be sure hood is closed and secured formation of acids during storage.
  • Page 17 IMPORTANT: Should your transmission COLD WEATHER STARTING ( 50 ° F and below) require removal for service or replace- • When engine starts, allow engine to run ment, it should be purged after reinstalla- with the throttle control in the choke tion before operating the tractor.

  • Page 18: Mowing Tips

    MOWING TIPS MULCHING MOWING TIPS • Tire chains cannot be used when the IMPORTANT: For best performance, keep mower housing is attached to tractor. mower housing free of built-up grass and trash. Clean after each use. • Mower should be properly leveled for best mowing performance.

  • Page 19: General Recommendations

    MA..TE.ANCE SC.EDULE " REGULAR SERVICE i,__._'/_._,,_,_'_ '' SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners 11_7 I SharperdReplace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals ; If Check Transaxle Cooling...

  • Page 20: Brake Operation

    • TIghten bolt securely (27-35 Ft. Lbs. TRACTOR torque). Alwaysobservesafetyruleswhen per- formingany maintenance. IMPORTANT: Blade bolt is Grade 8 heat treated. BRAKE OPERATION If tractorrequiresmorethan six (6) feet Trailing E Mandrel stoppingdistanceat highspeedin highest Star gear,then brakemustbe adjusted.(See Flat Washer Center =TO ADJUST BRAKE"...

  • Page 21: Clean Air Screen

    NOTE: Although multi-viscosify oils TO CLEAN BA'I-I-ERY AND TERMINALS (5W30, 10W30 etc.) improve starting in Corrosion and dirt on the battery and ter- cold weather, these multi-viscosity oils will minals can cause the battery to "leak" result in increased oil consumption when power.

  • Page 22: Cleanair Intake/Cooling Areas

    CLEANAIR INTAKE/COOLING AREAS ENGINE OIL FILTER Toinsurepropercooling,makesure the Replace the engine oil filter every season grassscreen,coolingfins,and other or every other oil change if the tractor is externalsurfacesof the engine are kept used more than 100 hours in one year. clean at all times. •...
  • Page 23 • Protect painted surfaces with automo- tive type wax. Clamp___ lamp We do not recommend using a garden hose to clean your tractor unless the elec- _"_Fuel Filter trical system, muffler, air filter and carbure- CLEANING tor are covered to keep water out. Water •...
  • Page 24 • Before making any necessary adjust- TO LEVEL MOWER HOUSING ments, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should be on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See =PROD- •...

  • Page 25: Mower Drive Belt Removal

    10 HEPLACEMOWERDRIVEBELT • Be sure spring is securely hooked to pri- mary idler arm and bolt in mower hous- MOWER DRIVE BELT REMOVAL ing. • Park tractor on a level surface. Engage MOWER DRIVE BELT INSTALLATION parking brake. • Install belt in both idlers. Make sure belt •...
  • Page 26 TO REPLACEMOWERBLADE DRIVE Check secondary idler arm and idler to BELT see that they rotate freely. Park the tractoron level surface. Engage Be sure spring is hooked in secondary • idler arm and sway-bar bracket. parking brake. • Remove mower drive belt (See =TO •...
  • Page 27 TO REPLACE MOTION DRIVE BELT while motion control lever is in neutral Park the tractor on level surface. Engage position, follow these steps: parking brake. For assistance, there is a • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 112 belt installation guide decal on bottom side of left footrest.
  • Page 28 to prevent sparking from accidental grounding. • Lift hood to raised position. • Remove terminal guard. • Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in (Rear Wheel Only) same position as old battery.
  • Page 29 High speed stop is factory adjusted. Hood not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for Headlight proper engine speed. Overspeeding Wire engine above the factory high speed set- Connector ting can be dangerous. If you think the engine-governed high speed needs...
  • Page 30 Also, experience indicates that alcohol Immediately prepare your tractor for stor- blended fuels (called gasohol or using age at the end of the season or if the trac- ethanol or methanol) can attract moisture tor will not be used for 30 days or more. which leads to separation and formation _,CAUTION: Never store the tractor with...

  • Page 31: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start • Out of fuel. • Fill fuel tank. • See "TO START ENGINE" in • Engine not "CHOKED" prop- erly. Operation section. • Wait several minutes before • Engine ltooded. attempting to start. •...

  • Page 32: Troubleshooting Chart

    TROUBLESHOOTING CHART CAUSE CORRECTION IPROBLEM • Clean and regap or'change Loss of power (cont'd) • Faulty spark plug. spark plug. • Dirty fuel filter. • Replace fuel filter. • Drain fuel tank and refill with • Stale or dirty fuel. fresh gasoline.
  • Page 33 TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Poor grass discharge •Worn, bentorlooseblade. • Replace/sharpen blade. "i3ghten (cont'd) blade bolt. • Buildup of grass, leaves and • Clean underside of mower housing. i• trash under mower. Mower drive belt worn. • Replace mower ddve belt. •...
  • Page 35 TRACTOR - - MODEL NUMBER 917.272040 SCHEMATIC ilili8 BATTERY SOLENOID AMMETER SPARK PLUGS GAP (2 PLUGS ON IN CYL ENGINES) HEADLIGHTS RELAY IGNITION SWITCH PO_MTION CIRCUIT WIRING INSULATED CLIPS C+G,B+H ISWITCH NOTE: IF WIRING INSULATED C÷F,B+E,A+D CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO REMOVABLE...
  • Page 36 TRACTOR - - MODEL NUMBER 917.272040 ELECTRICAL...
  • Page 37 Fuse 73510400 Nut Keps Hex 1/4-20 UNC 145491 Cable, Ground 160784 Switch, Seat 163968 Switch, Ignition 140403 Key, Molded, Craftsman 166166 Harness, Ignition 131563 Cover, Terminal 145673 Solenoid 122822X Ammeter Rectangular 15 Amp 154963 Switch Pro 3 Pdt Red Delta 96...
  • Page 38 "_'R-_C't'OR - " MODEL HUMBER 917.272040 cHASS|S ,_,HDENcLoSURES "lit1...

  • Page 39: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.272040 CHASSIS AND ENCLOSURES PART DESCRIPTION "t 165583 Chassis 140356 Drawbar 17490612 Screw, Thd.,Ron. 3i8-16x3/4TypeTl" 163978 Dash STD533710 Bolt, Carriage 3/8-16 x 1 163455 Panel, Dash, LH 163456 Panel, Dash. RH 161023X558 Hood Assembly 162026 Plate BatterySTYT 19131312 Washer 13/32 x 13/16 x 12 Gauge...

  • Page 40: Ground Drive

    TRACTOR - - MODEL NUMBER 917.272040 GROUND DRIVE 11i9 • i:,..-.-96...
  • Page 41 TRACTOR - - MODEL NUMBER 917.272040 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Tmnsaxle (See Breakdown) Hydro 145868 Pulley, Engine Waster gear Model 319-0650 10040700 142431 Spring, Return, Brake 154778 Keeper Belt Engine 143995 Pulley, Transaxle 140158 StrapTorque Lh 165866 Rod Shift Fender Adjust Lt 156347 StrapTorque Rh...

  • Page 42: Steering Assembly

    TRACTOR - - MODEL NUMBER 917.272040 STEERING ASSEMBLY ,, .._ ..
  • Page 43 TRACTOR - - MODEL NUMBER 917.272040 STEERING ASSEMBLY PART DESCRIPTION 159944X426 Steering Wheal 154427 AxleAssembly STMP Dropped STL 156483 SpindleAssembly,L.H. 157473 SpindleAssembly, R,H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...

  • Page 44: Optional Equipment

    TRACTOR - - MODEL NUMBER 917.272040 ENGINE "<+ OPTIONAL EQUIPMENT " "-,, '"-_ ,T"-. Spark Arrester %_',-3s...
  • Page 45 TRACTOR - - MODEL NUMBER 917.272040 ENGINE PART DESCRIPTION 164092 Control. Throttle Engine, (See Breakdown)B&S Model Number 407777- ..0121-E1 149723 Muffler 159955 Tube, Manifold, LH 160589 Tube, Manifold, RH 150176 Bolt 5/16-18 UNC x 3/4 w./Sems 162797 Shield,Browning 165391 MufflerGasket (Order from Engine Manufacturer) 13280336 Nipple, Pipe 3/8 NPTx4-1/2...

  • Page 46: Seat Assembly

    TRACTOR - - MODEL NUMBER 917.272040 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140124 Seat 121248X Bushing,Snap 140551 Bracket, Pivot,Seat 72050412 Bolt, Carriage 1/4-20x 1-1/2 STD523710 Bolt 121249X Spacer, Split 19131610 Washer 13/32 x I x 10 Gauge 123740X Spring 145006 Clip, Push-In Hinged 123976X Locknut,Flange 1/4 Grade 5...

  • Page 47: Wheels And Tires

    Decal Dash Pnl 167329 Pad Footrest LH STLT 154515 166887 Decal, Deck Mower EZ3 Pad Footrest RH STLT 154516 163204 Decal, Fender, Craftsman 167268 Owner's Manual, English 156439 Decal, Fender Danger 167269 OwneCs Manual, Spanish 142341 Decal, Drawbar Cntfl Mvt Hyd Lt...

  • Page 48: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.272040 LIFT ASSEMBLY...
  • Page 49 TRACTOR -- MODEL NUMBER 917.272040 LIFT ASSEMBLY PART DESCRIPTION 159461 Uft Lever InnerWire Assembly 159476 ShaftAssembly, Lift 138284 Pin, Groove 12000002 E-Ring 19211621 Washer 21/32xl x21 Gauge 120183X Bearing, Nylon 125631X Grip, Handle, Fluted 122365X Button, Plunger,Red 139865 Link, Lift,LH. 139866 Unk, Lift.

  • Page 50: Mower Deck

    TRACTOR - - MODEL NUMBER 917.272040 MOWER DECK _" 103102 1/03 1/06...
  • Page 51 TRACTOR - - MODEL NUMBER 917.272040 MOWER DECK PART PART DESCRIPTION DESCRIPTION 1 164210 Deck Weldment. 46" 40 137273 Spring, Secondary44/46/50 Vent 3 138457 BracketAsm.,SwayBar 41 17490620 Screw, Thdrol 3/8-16 x 1-1/4 Tytt 5 STD624008 Retainer Spdng 42 122052X Spacer, Retainer 6 130832 Arm, Suspension,Rear 43 144949...
  • Page 52 TRACTOR - - MODEL NUMBER 917.272040 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 27_,...
  • Page 53 TRACTOR - - MODEL NUMBER 917.272040 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 PART PART DESCRIPTION DESCRIPTION 142884 Washer 7/16x7i8x.060 142930 Housing,Lower 150829 DifferentialAssembly 142931 Assembly,Upper Housing 142991 Washer 3/4 x1.5 x .13 142932 Seal, Up 142961 Seal .75 x 1.25 x .250 142928 Ring, Wire Retaining 142963...
  • Page 54 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS& STRATONENGINE-MODEL NUMBER407777,TYPENUMBER0121-E1 _re 20_ l+mo__.m,.m'rl _r REQUIRF.SSPEClALTOOLS 190 pmLA._L _r-SMISSK)N Ilm_ OWNSm'S M_UAL I TO I_STALL SEEREPAIR IHSTflUOTION MANUAL.
  • Page 55 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS& STRATONENGINE-MODEL NUMBER407777,TYPENUMBER0121-E1...
  • Page 56 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS & STRATON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E1...
  • Page 57 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS & STRATON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E1 sss _> _482...
  • Page 58 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS & STRATON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E1 116B Q 116C 176 _ lO_S 111° 2® 918 0 <_977CARBURETOR GASKET SI_I" 358 GASKET SET 13 O 102_ 150_ 3550 987 @ 116_ 116A_' 633 •...
  • Page 59 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS & STRATON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E1 FUEL SYSTEM PART PART DESCRIPTION DESCRIPTION 499584 CylinderAssembly 691261 Washer 499585 Bushing,Cytinder 690987 0. O-Ring, Solenoid Retainer 690926 * Seal, Oil 116A 690988 G, O.Ring, Fuel TrensferTube 690069 Sump, Engine 116B...
  • Page 60 TRACTOR - - MODEL NUMBER 917.272040 BRIGGS & STRATON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E1 FUEL SYSTEM PART PART DESCRIPTION DESCRIPTION 691035 Filter,Fuel 691283 Cap, Drive 690956 Element, Breather 691286 Cap, End 69O957 Retainer, Element Housing, Starter 691003 Screw, Hex (Service with 499529 Starter 691024 Clamp, Casing...
  • Page 61 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING _. CUT GUIDE TH_s greater than 15°), never across the face. Make turns gradu - Operate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control.
  • Page 64 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME s"(1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service, ou les pi_ces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am-llpm...

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