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Craftsman 919.176502 Operator's Manual
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Craftsman 919.176502 Operator's Manual

Craftsman 919.176502 Operator's Manual

Oil lubricated two stage stationary
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I CRAFTSMAN1
Oil Lubricated
Two Stage
Stationary
AIR COMPRESSOR
Model No.
919.176502
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines and
All Instructions Carefully Before Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D26056
Rev. 1
9/20/04

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Summary of Contents for Craftsman 919.176502

  • Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D26056 Rev. 1 9/20/04...
  • Page 2 In f:_ :] q =1 [o]_ [o_o] _ hnl = 1 _i __ ] WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES ..........DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION .......... 11-12 OPERATION ..........13-15 MAINTENANCE ......... 16-17 SERVICE AND ADJUSTMENTS ......
  • Page 3 [,.__o,]2i][o]_] [o,]-"P'_,_ :_n nl Model N o. 919-176502 Max. Developed Bore 3.54" Stroke 1.97" Voltage-Single Phase Motor Phase Minimum Branch Circuit Requirement 20 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 100 psig 12.0 [-'f_'1 al=lli'd [=_llJ I m] = 1 ml I _I =[,.1..I m] = 1 alI _I In II[o]][[,1 This manual contains information...
  • Page 4 Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. : V:YJ:I;] m] WARNING: Risk of explosion or fire How To Prevent It What Could Happen It is normal for electrical contacts within...
  • Page 5 : V;YJ;I;1m_ WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain Drain tank daily or after each use.
  • Page 6 I: V.._:l I'lm] WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Never operate the compressor outdoors Your air compressor is powered electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used properly Never operate compressor with it may cause electric shock.
  • Page 7 I: F.._I.lI'lm] WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns.
  • Page 8 I: V;YJ;I;1m] WARNING: RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT Review and understand all instructions Unsafe operation of your air compressor and warnings in this manual. could lead to serious injury or death to Become familiar with the operation and you or others, controls...
  • Page 9 Cut-Out Pressure: When an air Become familiar with these terms compressor is turned on and begins before operating the unit. to run, air pressure in the air tank CFM: Cubic feet per minute. begins to build. It builds to a certain SCFM: Standard cubic feet per high pressure before the motor...
  • Page 10 I_..'.,_".] =iLv_ I :] i_"d Contents of Carton Multi-Viscosity motor oils, like 1 - Air Compressor 10W 30, should not be used in an air 1 - Parts bag containing: compressor. They leave carbon 1 - Operator's Manual deposits on critical components, 1 - Parts Manual thus reducing performance 4 - 5/8"...
  • Page 11 II__"hf;_ ml W:'Inl [ o_ HOW TO SET UP YOUR UNIT Place the air compressor on on a solid, level surface. Location of the Air Compressor Mark the surface using the holes • Locate the air compressor in a in the air compressor feet as a clean, dry, and well ventilated template.
  • Page 12 Wiring Instructions Air Distribution System Plastic or PVC pipe RISK OF ELECTRICAL is not designed for SHOCK. Improper electrical use with compressed air. grounding can result in electrical Regardless of its indicated shock. The wiring should be done pressure rating, plastic pipe can by a qualified electrician to comply burst from air pressure.
  • Page 13 FEEDER LINES SLOPE AIR PLOW WITH PLOW ___A_R PLOW MA_N DISTRIBUTION A_R LINES Slope pipe in diroction of _ir flow. Water condensate flows along bottom of pipe to drain legs, preventing it from entering feeder Iines_ D_RT LUB_ATO_ LEG_ DRAIN TRAP FIkT MOISTURE...
  • Page 14 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Tank Pressure Gauge: The tank...
  • Page 15 Air Compressor Pump (not shown): Air Intake Filter (not shown) This Compresses air into the air tank. filter is designed to clean air coming Working air is not available until the into the pump. This filter must always compressor has raised the air tank be clean and ventilation openings free from obstructions.
  • Page 16 Too much air Run the compressor for 20 minutes. Make sure the globe pressure causes a hazardous risk of bursting. Check valve is open and there is the manufacturer's maximum minimal air pressure build-up in pressure rating for air tools and tank.
  • Page 17 Customer Responsibilities Before Every Every Every Every Every each Yearly hours hours hours hours hours Check Safety Valve • Drain Tank • Check Oil • Change Oil Unusual Noise and/or Vibration • Air Filter Drive Belt-Condition • Motor Pulley/Flywheel alignment •...
  • Page 18 To Drain Tank NOTE: Operation of the air compressor will cause condensation to build up in the air tank. Always drain tank on a washable surface or in a suitable container to prevent damaging or staining surfaces. Set the On/Auto/Off lever to "OFF".
  • Page 19 Remove the belt and replace Air Filter - Inspection with a new one. Replacement See the "Adjust Belt Tension" Hot surfaces. Risk before tightening motor of burn. mounting screws. Compressor heads are exposed when filter cover is removed. Adjusting Belt Tension Allow compressor to cool prior to Slide motor into original position, servicing.
  • Page 20 Visually inspect the motor drive Motor Pulley/Flywheel pulley to verify that it is Alignment perpendicular to the drive motor NOTE: Once the motor pulley has shaft. Points B1 and B2 of Figure been moved from its factory set should appear to be equal. If location, the grooves of the flywheel they are not, loosen the setscrew and pulley must be aligned to within...
  • Page 21 Unscrew the check valve (turn Unit cycles counterclockwise) using a 7/8" automatically when open end wrench. Note the power is on. When doing Maintenance, you may be exposed orientation for reassembly. to voltage sources, compressed Using a screwdriver, carefully or moving parts. Personal injuries push the valve disc up and can occur.
  • Page 22 Motor Place the On/Auto/Off lever in the On/Auto postion to restart This motor has a manual thermal the motor. overload protector. If the motor IMPORTANT: If the overload overheats for any reason, the protector shuts the motor off overload protector will shut off the frequently, check for a possible motor.
  • Page 23 bd-'_o_!_oIo_ Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressd air sources. Personal injury may occur. Prior to attempting repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Excessive tank...
  • Page 24 PROBLEM CAUSE CORRECTION If there is an excessive amount It is normal for "some" Pressure reading of pressure drop when the pressure drop to occur. on the regulated accessory is used, adjust the pressure gauge regulator as instructed in the (if equipped) Operation section.
  • Page 25 PROBLEM CORRECTION CAUSE Motor will not Let motor cool off and Motor overload protection overload switch will run. switch has tripped automatically reset. Motor will start automatically Tank pressure exceeds _ressure switch "cut-in" when tank pressure drops %essure. below "cut-in" pressure of pressure switch.
  • Page 26 PROBLEM CORRECTION CAUSE Knocking Noise. Possible defect in safety Operate safety valve manually valve. by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley. Tighten pulley set screw, 145-165 in.-Ibs.
  • Page 27 27_ENG D26056...
  • Page 28 r:l I ;! [o.Zo] LvJ - J;! _$',[o]_ i1 V:T_--_ Lv_ I D26056 28-ENG...
  • Page 29 Tank 60 gallon TIA-4200 Safety Valve SSP-7811 Nut Sleeve Assembly 1/4" GA-360-B Gauge SSP-7812 Nut Sleeve Assembly 1/2" (2 used) SSP-555 Nipple D20421 Label, Performance LA-3027 Label, Drain Tank LA-3069 Label, Craftsman LA-2642 Label, Warning LA-3309 Label, Home Center 29-ENG D26056...
  • Page 30 D26056 30-ENG...
  • Page 31 It2_'_ _ i i-1 I]_tii PART NUMBER DESCRIPTION KK-5039 Hardware Kit Head ABP-4961400 ABP-4950055 Gasket Kit ABP-9053201 Drain Extension D25976 Flywheel ABP-9022001 Sight Glass Assembly ABP-4940050 Valve Plate Kit ABP-9101164 Drain Plug Screw ABP-9162030 Drain Plug Seal ABP-9004008 Flywheel Washer ABP-9110014 Flywheel Screw ABP-9163010...
  • Page 32 GARANTIA ............CUADRO DE ESPECIFICACIONES ........DEFINIClONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ...... 29-34 GLOSARIO ............ACCESORIOS ............ClCLO DE SERVIClO ..........ENSAMBLADO ............INSTALAClC)N ............. 37-38 OPERACION ............39-41 MANTENIMIENTO ..........42-43 SERVIClOS Y REGULACIONES ........
  • Page 33 [_uY__1 D]:To]ID]=II =[.'-] - j =[_]I;d[#'__I_] [ o]_I=[.'-] Modelo N ° 919-176502 Max. HP desarrollado Di_metro interior 3,54 po Carrera 1,97 po Tensi6n monof_sica 240/60 Fase del Motor Circuito minimo requerido Tipo de Fusible Acci6n Retardada Capacidad de aire en el tanque 60 Galones (113,6 litros) Presi6n de corte de entrada Presi0n de corte de salida...
  • Page 34 GUARDE ESTAS INSTRUCCIONES LA OPERACI(_N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODRIAN OCASIONAR SERIAS LESIONES Y DANOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. I'.] =1 ! It] ;[e] ADVERTENCIA: RIESGO DE EXPLOSION O INCENDIO }_QUE PUEDE OCURRIR? _,COMO...
  • Page 35 I'.,1 _ ! [_-"_*] ADVERTENCIA: RIESGO DE EXPLOSION TANQUE AIRE: SIGUIENTES CONDICIONES PODRJAN, CAUSAR DEBILITAMIENTO TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESlONES. _QUI_ PUEDE OCURRIR? _,C6MO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s en el tanque, siendo la causa del 6xido...
  • Page 36 I:,,,1 _1 ! [,_ --[e] ADVERTENCIA: RIESGO DE DESCARGA ELleCTRICA _QUE PUEDE OCURRIR? _,C6MO PREVENIRLO? Su compresor de aire est& accionado per Jam&s opere el compresor a la intemperie cuando est& IIoviendo o en condiciones electricidad. Cemo cualquier otto dispositivo humedad.
  • Page 37 I",,,,1 =1 ! [,_ --[e] ADVERTENCIA: RIESGO DE QUEMADURAS _,QU# PUEDE OCURRIR? _,C6MO PREVENIRLO? Tocar el metal expueeto tal como el cabezal Jam_s toque partes de metal expueetas en el compresor durante o inmediatamente despu_s del compresor o los tubos de salida del escape, de la operaci6n, el eempresor permanecer;_...
  • Page 38 I ",,] ::1 ! [€t:[,] ADVERTENCIA: RIESGO DE OPERACION INSEGURA _,QUE PUEDE OCURRIR? },COMO PREVENIRLO? La operacion insegura de su compresor de aire Revise y comprenda todas las instrucciones y podria ocasionarle serias lesiones o la muerte advertencias contenidas en este manual. a usted u otros.
  • Page 39 Presi6n m_ixima de corte: Cuando un Familiaricese con los siguientes t@minos, compresor de aire se enciende y antes de operar la unidad: comienza a funcionar, la presi6n de aire en CFM: (Cubic feet per minute) Pies c0bicos el tanque comienza a aumentar. Aumenta por minuto.
  • Page 40 , ,_o Nosedebenusar Contenido de la Caja aceites de Compresor de aire viscosidad mt_ltiple como 10W30 en ningtin compresor de aire. Estos Bolsa de piezas conteniendo aceites dejan depbsitos de carbono en siguiente: componentes criticos, reduciendo el 1 - Manual del operador rendimiento y la vida titil del compresor.
  • Page 41 Instale el compresor de aire sobre Ubicacibn del compresor de aire una superficie s61ida y nivelada. • Instale el compresor de aire en una Marque la superficie utilizando como zona limpia, seca y bien ventilada. plantilla, los orificios existentes en las paras del compresor de aire.
  • Page 42 Sistema de distribuci6n de aire Instrucciones para la conexi6n el_ctrica , ,, Lostubosde plastico o PVC RIESGO DE ELECTROCUCION. no han sido disehados para usarlos con aire comprimido. Independientemente conexi6n a tierra inadecuada puede de Io que estd indicado como ocasionar electrocuci6n.
  • Page 43 PENDIENFE DE LA FU£ERiA DE ALIMENTAOIQN ()ON FLUJO FILTRO U)BRICADOR FL[XIBLE ACOPLAMIENT VALVULA ESFERICA COLUMNA DESECHO$ ©OMPRESK)N DE AIRE SlSTEMA TiP,CO DISTRISUCI6N DE AiR == VALVULA-GRIFO DE PURGA 43-SP D26056...
  • Page 44 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 45 C6mo utilizar su unidad Valvula reguladora: Cuando el compresor de aire se encuentra C6mo detenerla: funcionando, la v_lvula reguladora esta "abier_a", permitiendo la entrada del aire Coloque la posici6n de la Ilave comprimido al tanque de aire. Cuando el interruptora On/Auto/Off en la nivel de presi6n del tanque alcanza el punto de "corte",...
  • Page 46 Verifique la existencia de vibraci6n Como poner en marcha excesiva. Reajuste o acute el pie del compresor, si ello fuera necesario. Mueva la palanca On/Auto/Off a la posici6n "AUTO" y deje que se Luego de 20 minutos, cierre la incremente la presi6n del tanque. El valvula de asiento.
  • Page 47 hV_ I:] _/II :1_I I M 1:1 _/ I[e] ResponsabUidades del cliente Antes ICada Cada Cada Cada Cada 8 40 Anualmente cada horas horas horas horas horas Verifique la v_lvula de seguridad • Drenaje del tanque • Verifique el aceite •...
  • Page 48 Cbmo drenar el tanque NOTA: La operaci6n del compresor de aire causa condensacion que se acumula dentro del tanque de aire. Drene siempre el tanque sobre una superficie lavable o dentro de un contenedor apropiado, con el objeto de prevenir dafios o el manchado de superficies. Coloque la palanca On/Auto/Off la posici6n "OFF".
  • Page 49 Retire la correa y reempl_cela Filtro de Aire - Inspeccibn y una nueva. reemplazo Vea "Regulaci6n de la tensi6n de la Superficies correa" antes de ajustar los tornillos calientes. montantes del motor. Riesgo de quemaduras. Las cabezas del compresor estan expuestas cuando Regulaci6n de la Tensibn...
  • Page 50 Reajuste los tornillos de fijaci6n de la Polea y volante - Alineaci6n polea de empuje del motor a 70-80 NOTA:Una vez que la polea del motor ha libras por pulgada (31,75 -36,3 kg.) eido movida, punto de su instalaci6n Reinstale la defensa de la correa. original de fabrica, las ranurae del volante y la polea deben alinearse dentro un Valvulas...
  • Page 51 , ,_ Launidadcicla Desenrosque la vMvula de retenci6n automaticamente girAndola hacia la izquierda usando una Ilave de boca de 7/8" (22 mm). en cuanto la energia eldctrica es Tome nota de la orientaci6n para conectada. AI efectuar el mantenimiento, volverla a ensamblar. usted quedara expuesto a tensibn viva, Usando un destornillador, empuje...
  • Page 52 Motor NOTA: Si el protector de sobrecarga apaga el motor con mucha frecuencia, Este motor tiene un protector manual de verifique si hay algt_n posible sobrecarga termica. Si el motor se problema de voltaje. Tambi6n se puede sobrecalienta por cualquier motivo, el protector de sobrecarga apaga el motor.
  • Page 53 [et!#;Yl.]=ll.]V;_'_e_ .]=1-3;_e]lm=lLv_V;_. El desarrollo de reparaciones puede exponer a sitios corriente viva, partes en movimiento o fuentes de aire comprimido que podrian ocasionar lesiones personales. Antes de intentar reparaci6n alguna, desenchufe el compresor de aire y purgue toda la presi6n aire del tanque.
  • Page 54 PROBLEMA CORRECClON CAUSA Si se trata de una excesiva cantidad Es normal que ocurra algt3n La lectura de la en la merma de presi6n cuando se descenso en la presi6n. presi6n sobre el agrega el uso de un accesorio, ajuste man6metro el regulador de acuerdo alas regulado (si viene...
  • Page 55 CORRECClON PROBLEMA CAUSA El motor no El interrupter de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abier_o. reajustarA automAticamente. El motor arrancarA automAticamente La presi6n del tanque excede cuando la presi6n del tanque caiga la presi6n de "corte mAximo"...
  • Page 56 CORRECClON PROBLEMA CAUSA Golpeteo. Posible defecto en la valvula Opere la valvula de seguridad manualmente tirando de su anillo. Si de seguridad. la valvula aun pierde, debera ser reemplazada. Posible defecto en la valvula Extraiga y limpie o reemplace. de seguridad. Polea floja.
  • Page 57 57-SP D26056...
  • Page 58 D26056 58-SP...
  • Page 59 59-SP D26056...
  • Page 60 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.