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Craftsman 919.152142 Owner's Manual
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Craftsman 919.152142 Owner's Manual

Craftsman 919.152142 Owner's Manual

Permanently lubricated tank mounted air compressor
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Owner's Manual
JCRRFTSMRN1
Permanently
Lubricated
Tank Mounted
AIR COMPRESSOR
Model No.
919.152142
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.eears.com/craftsman
D274Z,5
Rev 1 2/6/03

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Summary of Contents for Craftsman 919.152142

  • Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.eears.com/craftsman D274Z,5 Rev 1 2/6/03...

  • Page 2: Table Of Contents

    h q;_:] ! :1 EoJ_,_ [_o] _hi _h I_-_ WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES .......... DUTY CYCLE ..........INSTALLATION ........f 0-11 OPERATION .......... f 2-14 MAINTENANCE .......... SERVICE AND ADJUSTMENTS ......f 6-17 STORAGE ..........
  • Page 3 Model NO. 919-152142 Max. Developed Bore 47.625 Stroke 31.75 Voltage-Single Phase 120V Minimum Branch Circuit Requirement 10 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 psig SCFM @ 90 psig [-.'Y.,I _1 _ I_'d[€-lJ] Im]=1 IqI_I ::_'_.,I m] = 1 _11 _1i II[e _]_._ This manual contains information that is important...
  • Page 4 I1_I_o];]lL"_ +Ill [,,'9'-'I _1 _ i'dl I +F,,,_11_o _+]L_,[,,I Save these instructions improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,I;1"1.,I;I n WARNING: Risk of explosion or fire How To Prevent It What Could Happen...
  • Page 5 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain Drain tank daily or after each use.
  • Page 6 WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used properly Never operate compressor with it may cause electric shock.
  • Page 7 ,l:1,1'J "-II WARNING: Risk of Burns WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
  • Page 8 WARNING: Risk Unsafe Operation WHAT CAN HAPPEN HOW TO PREVENT IT Review and understand all instructions Unsafe operation of your air compressor and warnings in this manuel could lead to serious injury or death to Become familiar with the operation and you or others.

  • Page 9: Accessories

    Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10 IMPORTANT: The outlet being used HOW TO SET UP YOUR must be installed and grounded in UNIT accordance with all local codes and ordinances. Location of the Air Compressor Make sure the outlet being used Locate the air compressor in a clean, has the same configuration dry and well ventilated area.
  • Page 11 Extension Cords Voltage and Circuit Protection Refer to the Specification Chart for Using extension cords is not recommended. The use of extension the voltage and minimum branch circuit requirements. cords will cause voltage to drop resulting in power loss to the motor Certain air compressors can be and overheating.

  • Page 12: Operation

    Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Pressure Quick Switch Connect Tank...
  • Page 13 Air Compressor Pump (not shown): Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet. On/Auto/ Check Valve: When the air Off Lever compressor is operating, the check valve is "open", allowing compressed air to enter the air tank.
  • Page 14 How to Start: Before Each Start-Up: Place On/Auto/Off lever to Turn the On/Auto/Off lever to "AUTO" and allow tank pressure "OFF" and close air regulator. to build. Motor will stop when Pull regulator knob out, turn tank pressure reaches "cut-out" counterclockwise until it stops.
  • Page 15 Customer Responsibilities Before Daily or each after each .3heck Safety Valve • )rain Tank • To Drain Tank Unit cycles automatically when Set the On/Auto/Off lever to power is on. When performing "OFF". maintenance, you may be exposed Pull the regulator knob out and to voltage sources, compressed turn counterclockwise to set the...
  • Page 16 Remove the hose by removing Unit cycles the hose clamp. automatically when power is on. When doing NOTE: The hose clamp is not Maintenance, you may be exposed reusable. You must purchase a new to voltage sources, compressed hose clamp, see the ParLs List or moving parts.
  • Page 17 Assemble the regulator and To Replace Regulator orient as shown. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Unplug unit. Using an adjustable wrench remove the outlet pressure gauge and quick connect from the regulator.

  • Page 18: Maintenance

    Before you store the air compressor, Water will make sure you do the following: condense in the air tank. If not drained, water will Review the "Maintenance" corrode and weaken the air tank section on the preceding pages causing a risk of air tank rupture. and perform scheduled maintenance as necessary.
  • Page 19 d,(ollJ :] l :_'_"[oIo]l | I _B Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
  • Page 20 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated )ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
  • Page 21 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds pressure switch "cut-in"...
  • Page 22 Air Compressor Model Number 919.152142 B_§ 22-ENG...
  • Page 23 Air Compressor Model Number 919.152142 PART NUMBER DESCRIPTION Z-D24671 Tank SST-108 Recess Rubber Bumper (3 used) 91895680 Screw (3 used) SSF-621 Screw (2 used) D24888 Nipple, 1/4-18 NPT X 2.50 AC-0430 Drain Valve D20114 Safety Valve D20643 Regulator Quick Connect 1/4 NPT D20675 Z-D21855 Gauge 2"...
  • Page 24 d IJ_VAI :_I D]VZI[_I - '_Z!_VA Air Compressor Model Number 919.152142 D27445 24_ENG...
  • Page 25 Air Compressor Model Number 919.152142 PART NUMBER DESCRIPTION CAC-1320 Shroud (left) D25735 Shroud (right) D25877 Head Tube Seal CAC-1212 D22253 Outlet Tube CAC-1199 Head Gasket Z-CAC-4323 Valve Plate Assembly SSG-8169 O-Ring 2.132/2.0961D .073/.067W > Cylinder Sleeve SSF-3147 Screw, 3/8-16UNC Socket Head >...

  • Page 26: Notes/Notas

    GARANT|A ............ CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGUR|DAD ..... 27-32 GLOSARIO ............ACCESORIOS ............ CICLO DE SERMICIO ..........INSTALACION ..........34-35 OPERACION ........... 36-38 MANTENIMIENTO ..........SERVICIOS Y REGULACIONES ........40-41 ALMACENAJE .............
  • Page 27 Modelo N ° 919-152142 M&x. HP desarrollado Di&metro interior 1,875 (47,625mm) Carrera 1,250 (31,75ram) Tensi6n monofasica 120V Circuito mfnimo requerido Tipo de fusibleAcci6n retardada Capacidad de aire en el tanque 4 Galones (15,1 litros) Presi6n de corte de entrada Presi6n de corte de salida SCFM a 40 psig 3,7 Calibre de Iibras pot pulgada cuadrada...
  • Page 28 GUARDE ESTAS INSTRUCCIONES LA OPERACI()N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODRiAN OCASIONAR SERIAS LESIONES Y DAI_IOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. ',l:=ll[_ ;{a ADVERTENCIA: RIESGO DE EXPLOSI()N O INCENDIO ;,COMO PREVENIRLO? _,QUE PUEDE OCURRIR?
  • Page 29 ',,I = ll[_ :{I ADVERTENCIA: RIESGO DE EXPLOSION TANQUE AIRE: SIGUIENTES CONDICIONES PODRiAN, CAUSAR DEBlUTAMIENTO DEL TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESIONES. &QUE PUEDE OCURRIR? _.COMO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamenta o despu_s en el tanque,...
  • Page 30 ADVERTENCIA: RIESGO DE DESCARGA ELECTRICA &QUEPUEDE OCURRIR? &COMO PREVENIRLO? Su compresor de aire est& accionado por Jam_s opere e! compresor a la intemperie cuando est& IIoviendo o en condiciones electricidad. Come cualquier otro dispos_tivo humedad. e_6ctrico impulsado electricamente, si no se Io utiliza adecuadamente, podrla causarle Nunca opere el compresor...
  • Page 31 ADVERTENCIA: RIESGO DE QUEMADURAS _QU I_ PUEDE OCURRIR? _COMO PREVENIRLO? Jamds toque partes de metal expuestas en el Tocar el metal expuesto tal como el ¢abezal compresor durante o inmed+atamente despues del compresor o los tubos de saIid8 del escape. de la operaci6n, el compresor permanecer_ puede ooasionarle...
  • Page 32 ADVERTENCIA: RIESGO DE OPERACION INSEGURA _.COMO PREVENIRLO? _QUEPUEDE OCURRIR? La operacion insegura de su compresor de aire Revise y comprenda todas las instrucciones podrla ocasionarle serias lesiones o la muerte advertencias contenidas en este mmnuaL a usted u otros_ Familiaricese con los m_todos de operaci6n control del compresor de aire.
  • Page 33 Presibn minima de corte: Cuando el Familiaricese con los elguientee t6rminee, motor esta apagado, la preelon del tanque antes de operar la unidad: de aire baja a medida que usted continQa CFM: (Cubic feet per minute) Pies cQbicos usando su eeceeerio. Cuando la presi6n por minuto.
  • Page 34 C(_MO PREPARAR LA UNIDAD AsegQrees de que el tomacorriente que ser& utilizado tenga la misma configuracide que el enchufe de Ubicacibn del compresor de aire conexiSn a tierr& NO UTILICE UN Ubique al compresor de elre en una zona ADAPTADOR. Ver figura.
  • Page 35 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito No se recomienda la utilizacion de cables Acerca del voltaje y la minima cantidad de de extensi6n el_ctrica+ El uso de cables circuitos requeridos, refi_rase al Manual de extensi6n el_ctrica originar& una caida de piezas.
  • Page 36 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 37 Bomba de compresibn del aire (no mostrada): Comprime el aire dentro del tanque. El aire de trabajo no se encuentra disponible haste que el compresor haya alcanzado a Ilenar el tanque hasta un nivel de presiSn pot encima del requerido pare la salida del aire.
  • Page 38 Antes de cada puesta en marcha: Cbmo poner en marcha: Co!oque el interruptorOn/Auto/Off en ia Mueva la palanca On/Auto/Off a la posici6n "OFF" y cierre el reguiador de posici6n "AUTO" y deje que se aire. incrementa la presi6n del tanque. El motor se detendrb una vez alcanzado el Tire de ia periiladel regulador, gffe en valor de presi6n "de corte"...
  • Page 39 Responsabilidades del cliente Antes _adamente cada )luego de :ada uso /erifique la valvula de seguridad • )renaje del tanque • Cbmo drenar el tanque Cuando se tealizan Coloque la palanca On/Auto/Off trabajos de mantenimiento, usted la posici6n "OFF". puede estar expuesto a fuentes de Tire de la perilla del regulador y gire voltaje, aire comprimido...
  • Page 40 NOTA:La abrazaderade la manguerano es reutilizable.Deber&comprarse una nueva en cuanto la energla eldctrica es abrezadera,ver la lista de partesde manual o conectada. AI efectuar compre una abrazaderaest_ndar en cuatquier mantenimiento, usted quedara comercio de ferreterfa. expuesto a tensibn viva, aire Desenrosquelavbtvula reguladora(gireen comprimido o partes en movimiento.
  • Page 41 Ensamble el regulador y ori6ntelo de Para reemplazar el _gulador acuerdo a Io mostrado. Libere toda la presi6n del aire del tanque. Vea "Drenaje del tanque" en la secci6n "Mantenimiento". Desenchufe el equipo, Utilizando una Ilave regulable, extraiga el man6metro de presi6n externa y la conexi6n r_pida del regulador.
  • Page 42 Antes de guardar se compresor de aire, El agua se condensa dentro asegQrese de hacer Io siguiente: del tanque de aire. Si no se drena, ella Revise la seccion "Mantenimiento" corroera debilitando la paredes del de Iss p&ginas precedentes y ejecute tanque de aire, otiginando un riesgo de el mantenimiento programado...
  • Page 43 El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido qae podrlan ocasionar lesiones personales, Antes intentar reparaci6n algana, desenehufe el eompresor de aire y purgae toda tanque, la presi6n de aire del CORRECCI(_N CAUSA PROBLEMA...
  • Page 44 CORRECCI(_N CAUSA PROBLEMA Si habiese ana caida excesiva de La lectura de la Es normal qae ocurra algt_n )resi6n durante el uso del descenso en la presi6n. presion sobre un accesorio, ajuste el regulador de manomatro acuerdo alas instrucciones de la viene equipado section Operacion.
  • Page 45 PROBLEMA CORRECCION CAUSA El motor no Fusiblefundido;interruptor Verifique la caja de fusibles observando funcion& autom_ticodel circuitodisparado. la existencia de fusibles fundidos y sustiteyalos en caso de necesidad. Rsetablezca el interruptor autom_tico. No use unfusible o interruptorautom_ico con valorse que excedan los especi_cados para la rama de su circuito, Vefifique el uso del fusible adecuado.
  • Page 46 D27445 46-SP...
  • Page 47 47_ S P D27445...
  • Page 48 Get it fixed, at your home or ours! Your Home For repair in your home- of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessones owner's manuals that you need to do-=t-yourself For Sears professional...