Craftsman EZ3 917.271024 Owner's Manual
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Craftsman EZ3 917.271024 Owner's Manual

Craftsman EZ3 917.271024 Owner's Manual

15.5 hp electric start 42" mower automatic lawn tractor
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Owner's Manual
£RAFTSMAN +
15.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No
917.271024
E_Z
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 Din, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman

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Summary of Contents for Craftsman EZ3 917.271024

  • Page 1 Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 Din, Mon- Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman...
  • Page 2 Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by takil',g your Craftsman riding equipment to your nearest Sears Service Center. (in-home warranty service will still be available after 30 days from the date of purchase...
  • Page 3 • Neverleave a runningmachineunat- DO NOT: tended.Alwaysturn off blades,set • Do notturn on slopes unless neces- parkingbrake,stop engine, and re- sary, and then, turn slowly and gradual- move keys before dismounting. ly downhill, if possible. • Turn off blades when not mowing.
  • Page 4 Never make adjustments or repairs • Keep nuts and bolts, especially blade with the engine running. attachment bolts, tight and keep equip- Grass catcher components are subject ment in good condition. to wear, damage, and deterioration, • Never tamper with safety devices. which could expose moving parts or al-...
  • Page 5 A spark at- rester for the muffler is available through CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de-" your nearest Sears Authorized Service Center (See REPAIR PARTS section of signed, engineered and manufactured this manual).
  • Page 6 PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large Flat Washer (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher (1) Shoulder Bolt 5/16-18 © (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge...
  • Page 7 PARTS BAG CONTENTS SHOWN FULL SIZE (2) Screws (2) Lock #10 x 5/8 Washers #10 £ (2) Weld Nuts 17= ,I Parts packet separately in carton Parts Bag contents not shown full size ,1-7 (2) Latch Hook Seat Assemblies Steering Wheel Insert Cassette Steering Wheel...
  • Page 8 Yournewtractorhas been assembledat the factorywith exceptionof thoseparts left unassembledfor shipping purposes. T o ensuresafe and properoperation of your trac- tor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before...
  • Page 9 INSTALL SEAT TO DRIVE TRACTOR OFF SKID Adjust seat before tightening adjustment _-WARNING: Before starting read, un* knob. derstand and fo low nstructions n the Op- • Remove cardboard packing on seat eration section of this manual. Be sure pan. tractor is in a well-ventilated area.
  • Page 10 CHECK FOR PROPER POSITION _CAUTION: Do not remove discharge ALL BELTS guard from mower. Raise and hold guard See the figures that are shown for replac- when attaching mulcher plate and allow it ing motion and mower blade drive belts to rest on plate while in operation.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATFERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON ENGINE ON ENG#NE OFF OIL PRESSURE FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Attachment Ignition Switch...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, standard safety glasses.
  • Page 14 cutting height range is approxi- • Select desired height of cut. mately 1-1/2 to 4". The heights are mea- • Start mower blades by engaging attach- sured from the ground to the blade tip ment clutch control. with the engine not running. These •...
  • Page 15 GASOLINE • Raise attachment lift to highest position with attachment lift control. • Fill fuel tank. Use fresh, clean, regular • Pull freewheel control out and down unleaded gasoline with a minimum of into the slot and release so it is held in 87 octane.
  • Page 16 • Insert key into ignition and turn key To ensure proper operation and perfor- clockwise to "START" position and re- mance, it is recommended that the trans- lease key as soon as engine starts. mission be purged before operating trac- not run starter continuously for more tor for the first time.
  • Page 17 MOWING TIPS MULCHING MOWING TIPS • Mower should be properly leveled for IMPORTANT: For best performance, keep best mowing performance. See 'q'O mower housing free of built-up grass and LEVEL MOWER HOUSING" in the Ser- trash. Clean after each use. vice and Adjustments section of this...
  • Page 18 CUSTOMER RESPONSIBILITIES BE 0 .e SERV,OE ..DATES ChockBr.oO.,ation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubncation Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension ! Adjust Motion Drive Ball(s) Tension Cheek Engine Oil Level Change Engine Oil...
  • Page 19 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Always observe safety rules when per- on mandrel assembly. forming any maintenance. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. BRAKE OPERATION •...
  • Page 20 ENGINE • Keep battery and terminals clean. • Keep battery bolts tight. LUBRICATION • Keep small vent holes open. Only use high quality detergent oil rated • Recharge at 6-10 amperes for 1 hour. with API service classification SF, SG, or NOTE: The original equipment battery on Select the oil's SAE viscosity grade...
  • Page 21 • Reassemble air cleaner, wing nut, cover • Use gauge on oil fill cap/dipstick for and tighten knob securely. checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. ENGINE OIL FILTER Do not thread the cap onto the tube Replace the engine oil filter every season when taking reading.
  • Page 22 • Place new fuel filter in position in fuel CLEANING line with arrow pointing towards carbu- • Clean engine, battery, seat, finish, etc. retor. of all foreign matter. ._,,re there are no fuel line leaks and • Keep finished surfaces and wheels free ..
  • Page 23 TO LEVEL MOWER HOUSING • Before making any necessary adjust- ments, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should be on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See =PROD- •...
  • Page 24 BELT INSTALLATION - TO REPLACE MOTION DRIVE BELT • Install new belt in reverse order of re- Park the tractor on level surface. Engage moval. parking brake. For assistance, there is a belt installation guide decal on bottom • Make sure belt is in all pulley grooves side of left footrest.
  • Page 25 NO=rE:If additional clearance is needed • On rear wheels only: align grooves rear wheel hub and axle. Insert square to get to adjustment bolt, move mower key. deck height to the lowest position. After above adjustment is made, if the •...
  • Page 26 TO REPLACE HEADLIGHT BULB Positiw Terminal Negative Terminal • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
  • Page 27 • • Start engine and allow to warm for five With engine not running, move throttle control lever from slow to choke posi- minutes. Make adjustments with engine tion. Slowly move lever from choke to running and shift/motion control lever in fast position.
  • Page 28 Immediately prepare your tractor for stor- Also, experience indicates that alcohol age at the end of the season or if the trac- blended fuels (called gasohol or using tor will not be used for 30 days or more. ethanol or methanol) can attract moisture which leads to separation and formation...
  • Page 29 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start • Out of fuel. • Fill fuel tank. • See "TO START ENGINE" • Engine not"CHOKED" properly. Operation section. • Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Faulty operator presence • Contact an authorized ser- Engine clicks vice center. will not start switch(es). • Weak or dead battery. • Recharge or replace battery. • Corroded battery termi- • Clean battery terminals. nals.
  • Page 31 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE • Worn, bent or loose _oor cut - uneven • Replace blade. Tighten blade. blade bolt. • Mower deck not level. • Level mower deck. • Clean underside of mower • Buildup of grass, leaves, and trash under mower.
  • Page 32 TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Loss of drive • Freewheel control in "dis- • Place freewheel control in "engaged" position. engaged" position. • Motion drive belt worn, • Replace motion drive belt. damaged or broken. • Purge transmission. • Air trapped in transmis- sion during shipment...
  • Page 33 TRACTOR - - MODEL NUMBER 917.271024 SCHEMATIC lllm BATrERY SOLENOID crx..o FUSE WHITE CLUTCH / BRAKE _)AMMETER wHrrE (PEDAL UP) ATT'MENT CLUTCH IGNITION (CLUTCH OFF) swFrcH FUEL SHUT-OFF SOLENOID SEAT SWITCH (NOT OCCUPIED) 6L/_K BLACK PRESENCEBL_OKyELLowRELAY STATORBRAKE BL UE IGNITION PLUG OPERATOR UNIT...
  • Page 34 TRACTOR - - MODEL NUMBER 917.271024 ELECTRICAL "_...
  • Page 35 TRACTOR - - MODEL NUMBER 917.271024 ELECTRICAL PART DESCRIPTION 163465 Battery 12 Volt 28 Amp 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 156417 Case, Battery Mech Hinge 161343 Switch, InterlockN Opn/N Opn STD551125 Washer, Lock Nut, Hex, Jam 1/4-20 UNC 73350400 166182 Harness, Ught Socket (Includes4152J)
  • Page 36 TRACTOR - - MODEL NUMBER 917.271024 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.271024 CHASSIS AND ENCLOSURES PART DESCRIPTION 165583 Chassis Stamping Drawbar 140356 Screw, Thd. Roll. 3/8-16 x 3/4 17490612 19131216 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood/Dash Dash 161917X013 STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Dash, L.H.
  • Page 38 TRACTOR - - MODEL NUMBER 917.271024 GROUND DRIVE • 74 75 _ "...
  • Page 39 TRACTOR - - MODEL NUMBER 917.271024 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Spacer, Split 150071 Transaxle Assembly 121199X Washer 25/32 x 1-1/4 x 16 142431 Spring, Return, Brake 121749)( Gauge 143995 Pulley, Transaxle E-Ring 165866 Rod Shift Fender Adjust STD581075 Key, Square STD561210 Pin Cotter...
  • Page 40 TRACTOR - - MODEL NUMBER 917.271024 STEERING ASSEMBLY ,"-"----42 37----.__V _...
  • Page 41 TRACTOR - - MODEL NUMBER 917.271024 STEERING ASSEMBLY PART DESCRIPTION 139768 Steenng Wheel 154427 Axle Assembly STMP Dropped STL 156483 Spindle Assembly,LH. 157473 Spindle Assembly, R,H 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip...
  • Page 42 TRACTOR - - MODEL NUMBER 917.271024 ENGINE OPTIONAL Spark Arrester EQUIPMENT...
  • Page 43 TRACTOR - - MODEL NUMBER 917.271024 ENGINE PART DESCRIPTION 162156 Control, Throttle 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/6 Engine,(See Breakdown) KohlerModelCVl 5-41567 159420 Muffler 13280328 Nipple, Pipe 3/8 NPT x 3-1/2 13200300 Elbow,Standard 90°, 3/8-18 NPT STD551237 Washer 159880 Shield Bm/Dbr Guacd...
  • Page 44 TRACTOR - - MODEL NUMBER 917.271024 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140123 Seat 121246X Bracket, Switch Mounting 140551 Bracket, Pivot, Seat 121248X Bushing,Snap STD523710 Bolt 72050412 Bolt, Carriage 1/4-20 x 1-1/2 19131610 Washer 13/32 x 1 x 10 Gauge 134300 Spacer, Split .28 x .88 145006...
  • Page 45 138311 133644 Decal, Lift Handle Decal, DeckMower EZ3 154515 Pad Footrest LH STLT 166887 Pad FootrestRH STLT 163204 Decal, Fender, Craftsman 154516 156439 Decal, Fender Danger 168467 Owner's Manual English 169210 Decal, Drawbar Cntd Mvt Hyd Lt 168468 Owner's Manual, Spanish...
  • Page 46 TRACTOR - - MODEL NUMBER 917.271024 LIFT ASSEMBLY...
  • Page 47 TRACTOR -- MODEL NUMBER 917.271024 LIFT ASSEMBLY PART DESCRIPTION 159460 LiftLever Inner Wire Assembly 159471 Shaft Assembly, Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32 x 1 x 21 Gauge 120183X Bearing, Nylon 125631X Grip, Handle, Fluted 122365X Button, Plunger, Red 139865 Link, Lift, LH.
  • Page 48 TRACTOR - - MODEL NUMBER 917.271024 MOWER DECK ,. 33 21 22 ,116...
  • Page 49 TRACTOR - - MODEL NUMBER 917.271024 MOWERDECK PART PART DESCRIPTION DESCRIPTION 164961 Mower Housing 140086 Spring, Torsion Brakes STD533107 Bolt 141043 Guard, TUV Idler Knob Custom Oval 138017 Bracket Assembly, S way Bar, 162113 Front 144200 V-Belt Bracket Assembly, Sway Bar 142427 13844O Rod, Clutch, Pdmary, with Nibs...
  • Page 50 TRACTOR -- MODEL NUMBER 917.271024 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650...
  • Page 51 TRACTOR - - MODEL NUMBER 917.271024 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 PART PART DESCRIPTION DESCRIPTION Washer 7/16 x 7/8 x .060 142930 Housing, Lower 142884 Differential Assembly 142931 Assembly, Upper Housing 150829 Washer 3/4 x 1.5 x .13 142932 Seal, Lip 142991...
  • Page 52 TRACTOR - - MODEL NUMBER 917.271024 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567 AIR INTAKE BLOWER HOUSING BAFFLES 6--e ENGINE CONTROLS 11 -- _=_--10 14_. CRANKSHAFT EXHAUST...
  • Page 53 TRACTOR- - MODEL NUMBER 917.271024 KOHLERENGINE-MODEL NUMBERCV15S,TYPE NUMBERPS-41567 AIR INTAKE ENGINE CONTROLS PART PART DESCRIPTION DESCRIPTION 12-743-05 Kit,Air Cleaner 12-079-07 Linkage,Choke (lnolodes Key Numbers 2 thru 12-237-01 Clamp, Cable 25-341-02 Knob, Air Cleaner Cover M-0664020 Screw, Locked Socket 12-096-24 Cover, Air Cleaner M6 x 1.0 x 20 (2) 12_83-08 Precleaner Element...
  • Page 54 TRACTOR - - MODEL NUMBER 917.271024 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567 FUEL SYSTEM 24 - • --_-28 31 / CYLINDER HEAD, VALVE AND BREATHER...
  • Page 55 TRACTOR -- MODEL NUMBER 917.271024 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567 FUEL SYSTEM CYLINDER HEAD, VALVE AND BREATHER PART PART DESCRIPTION DESCRIPTION 12-853-56 Kit, Carburetor (Includes #2 thru 12-351-01 Lifter,Valve (2) 12-755-60 Kit, Cylinder Head 12-041..02 Gasket, AirCleaner 12-411-01 Rod, Push(2) 12-053-56 CarburetorAssembly...
  • Page 56 TRACTOR - - MODEL NUMBER 917.271024 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567 GNITION / ELECTRICAL OIL PAN / LUBRICATION 16 -- O--7 &--II CRANKCASE STARTING SYSTEM...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE SI:_T AND HOLD THIS LEVEL WITH ,_':_ LINE OR TREE. Operate your Troactc_,ap and down the face of slopes (not greater than 15 ), n_ver across the face. Make turns gradu- ally to prevent tiprir:__ or loss of control.
  • Page 60 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME SM (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi_ces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am-11 pm CST, 7 days a week...

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