Craftsman EZ3 917.271014 Owner's Manual
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Craftsman EZ3 917.271014 Owner's Manual

Craftsman EZ3 917.271014 Owner's Manual

15.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owner's Manual
CRAFTS[MAN +
15.5 HP
ELECTRIC
START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271014
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment
For answers to your questions
about this product,
Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website:
www.sears.com/craftsman

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Summary of Contents for Craftsman EZ3 917.271014

  • Page 1 Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pro, Mon - Sat ment Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman...
  • Page 2 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will...
  • Page 3 • Turn off blades when not mowing. Do not mow near drop-offs, ditches, embankments. The mower could sud- • Stop engine before removing grass catcher or unclogging chute. denly turn over if a wheel is over the • Mow only in daylight or good artificial edge of a cliff or ditch, or if an edge caves in.
  • Page 4 • Keep machine free of grass, leaves, • Grass catcher components are subject other debris build-up. Clean oil or fuel to wear, damage, and deterioration, spillage. Allow machine to cool before which could expose moving parts or al- storing. low objects to be thrown.
  • Page 5 Public Resources Code). Other states may have similar laws. Federal CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de- laws apply on federal lands. A spark ar- signed, engineered and manufactured to rester for the muffler is available through...
  • Page 6 Parts Bag contents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 (1) Large Flat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge (2) Lock...
  • Page 7 Parts packed separately in carton Steering Seat Boot Video Cassette Mulcher Plate ii " Steering Wheel Manual Parts Bag Parts Bag contents not shown full size Steering Extension Shaft Sth:r_g Insert .._1 Slope Sheet (2) Latch Hook <4B Assemblies Steering Wheel (2) Keys Adapter...
  • Page 8 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac- tor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 HOWTO SET UPYOURTRACTOR TO ROLLTRACTOR OFF SKID (SEE OPERATION SECTION FOR LOCATION CHECK BA'I-I'ERY AND FUNCTION OF CONTROLS) • Lift seat pan to raised position and • Press lift lever plunger and raise attach- open battery box door. ment lift lever to its highest position. •...
  • Page 10 CHECKTIRE PRESSURE Weld Nut From Hook Points The tires on your tractorwereoverinflated The Top Down at the factoryfor shippingpurposes.Cor- Lock recttire pressureis importantfor best cut- Weld Washer ting performance. • Reducetire pressureto PSI shown in "PRODUCT SPECIFICATIONS" section Latch Latch of this manual.
  • Page 11 • F CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: _/All assembly instructions have been completed. J No remaining loose parts in carton. ,/Battery is properly prepared charged.
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE OGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED...
  • Page 13 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ught Switch Position Attachment Ignition Clutch Lever Switch...
  • Page 14 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
  • Page 15 • The average lawn should be cut to ap- _.. CAUTI.ON:.Do notoperatethe mower proximately 2-1/2 inches during the cool withouteitherme entiregrass catcher,on season and to over 3 inches during hot mowers so equipped,or the dischargeguard months. For healthier and better looking in place.
  • Page 16 TOWING CARTS AND OTHER A'rrACH. _CAUTION: Fill to bottom of gas tank filler MENTS neck. Do not overfill. Wipe off any spilled oil or Tow onlythe atiachmentsthat are recommended fuel. Do not store, spill or use gasoline near byandcom_ w_ spec_a_nsofthemanofac- an open flame.
  • Page 17 MOWING'rIPS MULCHING MOWING TIPS • Mower shouldbe properlyleveled for best IMPORTANT: For best performance, keep mowing performance. See "TO LEVEL mower housing free of built-up grass and trash. Clean after each use. MOWER HOUSING" intheService and Adjustments sectionof this manual. •...
  • Page 18 CUSTOMER RESPONSIBILITIES FILL IN DATES /___k-_O/_n_o'_y./_'_'F_/_@J AS YOU COMPLETE ,_,_ R._ _ R.j_ .j_j_ _cj_ J___ SERV,CE DATES REGULAR SERVICE CheokOrakoOpe,ation Check Tire Pressure Check Operator Presence InterloCk Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery. Level Clean Battery and Termin_Js...
  • Page 19 TRACTOR IMPORTANT: Blade bolt is grade 8 heat treated. Always observe safety rules when per- formingany maintenance. Trailing BRAKE OPERATION Edge Blade If tractor requires more than six (6) feet stopping distance at high speed in high- est gear, then brake must be adjusted. Lock Washer (See 'TO ADJUST BRAKE"...
  • Page 20 TO CLEAN BATIERY AND TERMINALS • Remove drain plug. Corrosion and dirt on the battery and ter- • After oil has drained completely, place oil drain plug and tighten minals can cause the battery to "leak" curely. power. • Refill engine with oil through oil fill dip- •...
  • Page 21 AIR FILTER • Install replacement oil filter on filter adapter. Turn oil filter clockwise until Your engine will not run properly using a rubber gasket contacts the filter adapter, dirty air filter. Clean the foam pre-cleaner then tighten filter an additional 1/2 turn.
  • Page 22 _CAUTION: Before.performing any service or adjustments: Depress ciutch/braKe peaai Tullyana set parking crake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. •...
  • Page 23 TO LEVEL MOWER HOUSING • Before making any necessary adjust- ments, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See "PROD- •...
  • Page 24 BELT INSTALLATION Make sure belt is in all pulley grooves • Install new belt in reverse order of re- and inside all belt guides. • Install mower in reverse order of re- moval. moval instructions. Mandrel Pulle_ Mandrel Pulley Idler Pulley •...
  • Page 25 TO ATTACH JUMPER CABLES Lever • Connect each end of the RED cable to the POSITIVE (+) terminal of each bat- tery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
  • Page 26 ENGINE Maintenance, repair, or replacement Seat Pan the emission control devices and sys- tems, which are being done at the cus- tomers expense, may be performed by any non-road engine repair establish- Battery ment or individual. Warranty repairs must Door be performed by an authorized engine...
  • Page 27 ACCELERATION TEST - IMPORTANT: Damage to the needles and the seats in carburetor may result if • Move throttle control lever from slow to needle is turned in too tight. fast position. If engine hesitates or dies, NOTE: The carburetor on this engine is turn idle fuel adjusting needle out (counterclockwise) 1/8 turn.
  • Page 28 Immediately prepare your tractor for stor- Also, experience indicates that alcohol age at the end of the season or if the trac- blended fuels (called gasohol or using tor will not be used for 30 days or more. ethanol or methanol) can attract moisture which leads to separation and formation...
  • Page 29 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start • Out of fuel • Fill fuel tank. • See "TO START ENGINE" in • Engine not "CHOKED" prop- Operation section. erly. • Wait several minutes before at- Engine flooded. tempting to start. Bad spark plug.
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION of Dower (cont'd) • Faulty spark plug. Clean and regap or change spark plug. Dirty fuel filter. Replace fuel filter. Drain fuel tank and refill with • Stale or dirty fuel. fresh gasoline. Water in fuel. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Clean underside of mower hous- Poor grass discharg_ • Buildup of grass, leaves and trash under mower. ing. (cont'd) • Mower drive belt worn. • Replace mower drive belt. • Blades improperly installed. • Reinstall blades sharp edge down.
  • Page 33 TRACTOR - - MODEL NUMBER 917.271014 SCHEMATIC BATTERY SOLENOID CLUTCH/ BRAKE wHl_ a_CK FUSE STARTER (PEDAL UP) • IWHI_ FUEL L ..ATT'MENTCLUTCH ..(CLUTCHOFF) 1--- ,, 86 I FUEL SHUT-OFF SOLENOID SEATSWITCH (NOT OCCUPIED) SL_CK 8L_K 86 I BRAKE STATOR _LLOW IGNITION...
  • Page 34 TRACTOR - - MODEL NUMBER 917.271014 ELECTRICAL...
  • Page 35 160784 Switch, Plunger Normal OP Clive 140301 Switch, Ignition 4 Position 124211X Nut, Ignition 141226 Cover, Ignition Switch 109310X Key, Molded, Craftsman 166147 Harness, Ignition 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 131563 Cover, Terminal 145673 Solenoid 7364040O...
  • Page 36 TRACTOR - - MODEL NUMBER 917.271014 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.271014 CHASSIS AND ENCLOSURES PART DESCRIPTION 165583 Chassis Assembly 140356 Dra..Voar 17490612 Screw, Thd., Roll. 3/8-16 x 3/4 19131216 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood/Dash 161917)(013 Dash STD533710 Bolt, Carriage 3/8-16 x 3/4 155927 Panel, Dash, LH 145660...
  • Page 38 TRACTOR - - MODEL NUMBER 917.271014 GROUND DRIVE ". P" " "1"_ 26 27...
  • Page 39 TRACTOR - - MODEL NUMBER 917.271014 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Trenasxle(See Breakdown) 140186 Pulley,Engine Peedass, Model 206-545C 71170764 Bolt, Hex Head, Fin. 146682 Spring, Return, Brake 7/16-20 x 4 Grade 5 Washer 123O66X Pulley,Tranasxle STD551143 12000028 Ring, Retainer 154778 Keeper,Bolt, Engine, FooI-Preef 121520X...
  • Page 40 TRACTOR - - MODEL NUMBER 917.271014 STEERING ASSEMBLY "--11--(13 ' • .._..J ;_ ,"----_ 42...
  • Page 41 TRACTOR - - MODEL NUMBER 917.271014 STEERING ASSEMBLY PART DESCRIPTION 139768 Wheel, Steering 154427 Axle, Asm Front 156483 Spindle, Asm Lh 157473 Spindle, Asm Rh 6266H Bearing, Race Thrust Harden 121748X Washer, 25/32 x 1 5/8 x 16ga 19272016 Washer, 27/32 x 1 1/4 x 16 Ga 12000029 Ring, K]ip #t5304-75 3366R...
  • Page 42 TRACTOR - - MODEL NUMBER 917.271014 ENGINE _ "_ _e I p_ _;, _ OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.271014 ENGINE PART DESCRIPTION 162156 Control, Throt / Ch 17720410 Screw, HexThd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model CV15S-41567 159420 Muffler 12-041-03 Gasket Kohler CV13-CV16.5 13280328 Nipple, Pipe 3/8 NPT x 3-1/2 13200300 Elbow, Std 90 Degree 3/6-18 Npt STD551231 Washer...
  • Page 44 TRACTOR - - MODEL NUMBER 917.271014 SEAT ASSEMBLY PART PART DESCRIPTfON DESCRIPTION 140123 Seat 121248X Bushing,Snap 140551 Bracket, Pivot, Seat 72050412 Bolt, Cardage 1/4-20 x 1-1/2 STD523710 Bolt 13430O Spacer, Split .28 x .96 19131610 sprig Washer 13/32 x 1 x 10 Gauge 121250X 145OO6 Clip, Push-In Hinged...
  • Page 45 TRACTOR - - MODEL NUMBER 917.271014 DECALS PART PART DESCRIPTION DESCRIPTION 156368 Decal, Ober. InStr. 146046 Decal, V-Belt Drive Schematic 16320O Decal, Hood, R.H. 163207 Decal, Fend Sd Wht Rad/6sp 168354 Decal,V-Belt Schematic Decal, Replacement Parts 160396 Sears 9G 149516 Decal BatteryDngdPsn Eng 163202 Decal, Hood, LH.
  • Page 46 TRACTOR - - MODEL NUMBER 917.271014 LIFT ASSEMBLY...
  • Page 47 TRACTOR - - MODEL NUMBER 917.271014 LIFT ASSEMBLY PART DESCRIPTION 159460 WireAsm InneriSprgw/PlungerLT 159471 Shaft Asm. Lift 105767X PinGroove 12000002 ERing #5133-62 19211621 Washer 21/32x lx21Ga. 120183X BearingNylon 125631X Grip Handle Ruted 122"365X ButtonPlunger Red 139865 LinkLiftLh Fixed Length 139866 Link Lift Rh Fixed Length S'rO6240(_ RetainerSpring...
  • Page 48 TRACTOR - - MODEL NUMBER 917.271014 MOWER DECK 116 113 111 11_ 13---- 9_"...
  • Page 49 TRACTOR - - MODEL NUMBER 917.271014 MOWERDECK PART PART DESCRIPTION DESCRIPTION 164961 Mower Housing 162113 Knob Custom Oval STD533107 Bolt 144200 V-Belt 138017 Bracket Assembly, Sway Bar, 142427 Rod, Clutch, Primary,with Nibs Front 131870 Spring, Retum 138440 Bracket Assembly, Sway Bar 127847 Arm, Clutch, Secondary STD624008...
  • Page 50 TRACTOR - - MODEL NU MBER 917.271014 _EERLESS TRANSAXLE - - MODEL NUMBER 206-545C 7O 6A NUMBERS HERE...
  • Page 51 TRACTOR - - MODEL NUMBER 917.271014 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION 772147 TransaxleCover 790079 Brake Lever 780086A Needle Bearing 5/8" 792073A Screw 1/4 - 20 x 1-1/4" 770128 Transaxle Case 792085A Screw 1/4 - 20 x 2 1/4" 776395 Countershaft 792075...
  • Page 52 TRACTOR - - MODEL NUMBER 917.271014 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 AIR INTAKE BLOWER HOUSING AND BAFFLES 6--a ENGINE CONTROLS 11 -- ___--10 CRANKSHAFT EXHAUST] _--1 _)-4...
  • Page 53 TRACTOR - - MODEL NUMBER 917.271014 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 ENGINECONTROLS AIR INTAKE PART PART DESCRIPTION DESCRIPTION Kit,Air Cleaner t2-743_5 t 2_79,07 Linkage, Choke (Incl. Key Numbers2 thru 12) 12_237-01 Clamp, Cable 25-341-02 Knob,Air Cleaner Cover M_o64020 Screw, Locked Socket Cover, Air Cleaner...
  • Page 54 TRACTOR - - MODEL NUMBER 917.271014 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 FUEL SYSTEM CYLINDER HEAD, VALVE AND BREATHER...
  • Page 55 TRACTOR - - MODEL NUMBER 917.271014 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 FUEL SYS'I_M CYI..INDERHEAD,VALVEAND BREATHER RNRT t(_=Y PART DESCRIPTION DESCRIPTION 12-853-56 Kit, Carburetor (Incl.#2 thru 6) 12-351-01 Lifter,Valve (2) 12-041-02 Gasket, Air Cleaner 12-755-60 Kit,Cylinder Head 12_o3-56 CarburetorAssembly 12-411-01...
  • Page 56 TRACTOR - - MODEL NUMBER 917.271014 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 IGNITION I ELECTRICAL] OIL PAN / LUBRICATION 9--' Q--2 CRANKCASEJ STARTING SYSTEM...
  • Page 57 TRACTOR - - MODEL NUMBER 917.271014 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 IGNmON / a.ECrRICAL PART P/_tr DBSCflP]ION 12-086-34 Screw, H exF'eage 12_438 Sea_, C rankshaf_ M10x 1.5x46 12-522-18 B_k,Cy_nder (Use Sho_t B_k) 12-4684_ Wash_, PtaJn 3/8 1241454_ S_ab, _ 24-162-(3G...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, "- NOT ACROSS HILL SIGHTING GUIDE Operate your Tractor up and down the face of slopes (not greater than 15°), never acro_;s the face. Make turns gradu- I _1 _ ally to prevent tipping or loss of control.
  • Page 60 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME SM (1-800-469-4663) Para pedir servicio de reparacibn a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week...

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