Craftsman 917.272160 Owner's Manual
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Craftsman 917.272160 Owner's Manual

Craftsman 917.272160 Owner's Manual

20.0 hp electric start 46" mower automatic lawn tractor
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Owner's Manual
CRRFTSMRN o
20.0 HP
ELECTRIC
START
46" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272160
, Safety
° Assembly
° Operation
° Maintenance
° Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
mento
For answers to your questions
about this product, CalF:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.searsocom/craftsman

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Summary of Contents for Craftsman 917.272160

  • Page 1 CalF: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pro, Mort - Sat mento Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.searsocom/craftsman...
  • Page 2 Parts Ordering ..... Back Cover LIMITED TWO YEAR WARRANT'( ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment maintained, lubricated and tuned up according to the instructions in the owner's manual,...

  • Page 3: General Operation

    IMPORTANT; T his cuttingmachineis capableof amputatinghandsand feet and throwingobjects. Failureto observethe followingsafetyinstructionscould result in serious injury or death. OPERATION I. GENERAL Clean any oil or fuel spillage before operating or storing the machine° Allow • Read, understand, and follow all machine to cool before storage.
  • Page 4 Ilh CHILDREN ° Never run a machine inside a closed area. Tragic accidents can occur if the operator is not alert to the presence of children. ° Keep nuts and bolts, especially blade Children are often attracted to the attachment bolts, tight and keep equipment in good condition°...
  • Page 5 o Use slow speed.Choosea low gearso _CAUTION: Tow only the attachments thatyou will not haveto stop or shift that are recommended by and comply while on the slope. with specifications of the manufacturer ° Avoid startingor stoppingon a slope, if your tractor.
  • Page 6 PRODUCT SPECIFICATIONS REPAIR AGREEMENT A Repair Agreement is available on this GASOLINE 3.5 GALLONS product. Contact your nearest Sears CAPACITY UNLEADED store for details° &NDTYPE: REGULAR CUSTOMER RESPONSIBILITIES DILTYPE SAE 10W30 Read and observe the safety rules. (ABOVE32°F) Follow a regular schedule in maintain- APt-SFiSG/SH): SAE5W-30...
  • Page 7 Steering Wheel © Steering Sleeve Steering Extension Wheel Insert Steering Sleeve Seat (1) Washer _J (1) Shoulder 17/32 x 1-3/16 x 12 Gauge Bolt 5/16-18 (_(1) Knob Mower k Assemblies (4) Retainer Springs (single loop) (3) Retainer Springs (double loop) Gauge Wheels (2) Washers x 7/8 x 14 Gauge...
  • Page 8 '(our newtractor has beenassembledat the factorywith exceptionof those partsleft unassembledfor shippingpurposes.To ensuresafe and proper operationof your tractor all parts and hardwareyou assemblemustbe tightenedsecurely° Use the correct tools as necessaryto insurepropertightness.Reviewthe video cassettebefore you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 9 INSTALL SEAT TO DRIVE TRACTOR OFF SKID (See Adjust seat before tightening adjustment Operation section location knob, function of controls) 1, Remove adjustment knob and flat _lb WARNING: Before starting, read, washer securing seat to cardboard understand and follow all instructions packing and set aside for assembly the Operation...
  • Page 10 4. Reassemblehex bolt, lock washer TO CONVERT TO BAGGING and flat washerin exact orderas DISCHARGING shown. NOTE: The mulcher blades will discharge 5. Tightenbolt securely(27-35 Ft.Lbs. and bag grass, but for best bagging torque). discharging install the high performance IMPORTANT: Blade bolt is grade 8 heat blades.
  • Page 11 CHECK MOWER LEVELNESS Place the R.H. suspension arm on outward pointing deck pin,, If neces- For best cutting results, mower should sary, rock and raise front of mower to properly leveled. See "TO LEVEL align deck pin with the hole in MOWER HOUSING"...
  • Page 12 CHECKLIST BEFORE YOU OPERATEAND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE BEST PERFORMANCE SATISFACTION FROM THIS QUALITY PRODUCT° PLEASE REVIEW THE FOLLOWING CHECKLIST: ¢" All assembly instructions have been completed. ¢ No remaining loose parts in carton. ,/Battery is properly prepared...
  • Page 13 Thesesymbolsmay appearon your tractoror in literaturesuppliedwith the product. Learn and understandtheir meaning. ÷ BA't-t'ERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS Ol'4 OVER TEMP LIGHT MOWER LIFT CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED FUEL LOCKED REVERSE...
  • Page 14 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference° Light Switch Position Ignition Ammeter Switch Choke Control...
  • Page 15 The operationof any tractorcan resultin foreign objectsthrowninto the eyes, which can result in severeeye damage.Alwayswear safetyglasses or eye shieldswhile operatingyour tractoror performingany adjustments or repairs.We recommenda wide vision safetymask over spectacles,or standardsafetyglasses. HOW TO USE YOUR TRACTOR • Turn ignition key to "OFF"...
  • Page 16 The cutting height range is approximately Start mower blades by engaging 1-1/2"to 4", The heightsare measured attachment clutch control. from the groundto the bladetip with the TO STOP MOWER BLADES enginenot running. Theseheightsare disengage attachment clutch control, approximateand may vary depending _CAUTION: Do not operate the mower...

  • Page 17: To Start Engine

    • To reengage transmission, reverse IMPORTANT: When operating in tem- above procedure° peratures below 32°F(0°C), use fresh, NOTE: To protect hood from damage clean winter grade gasoline to help when transporting your tractor on a truck insure good cold weather starting.

  • Page 18: Cold Weather Starting

    WARMWEATHER STARTING (50° Fand To ensure proper operation and perfor- above) mance, it is recommended that the 8. When enginestarts,slowly push transmission be purged before operating chokecontrolin until the engine tractor for the first time. This procedure will beginsto run smoothly,if the engine remove any trapped air inside the trans-...
  • Page 19 MOWING TIPS MULCHING MOWING TIPS • Mower should be properly leveled IMPORTANT: For best performance, best mowing performance° See "TO keep mower housing free of built-up LEVEL MOWER HOUSING" in the grass and trash. Clean after each use. Service and Adjustments section of this °...

  • Page 20: Maintenance Schedule

    MAINTENAN'CE' SCHEDULE FILL IN DATES ,_O_==_ Check BrakeOperalion Check Tire Pressure Check Operator Presence }nterlock Sysiem_ Check far Loose Fasteners V _' V _, (_ Sh_;e,_Rep!_,ce Mo,_e'r"B1;,_e_ ....Lubrication chart ......Check Batter,i Level Clean Battery and Terminais Check T,anS,xl, CQor!_g ........

  • Page 21: Brake Operation

    TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Alwaysobservesafety ruleswhen on mandrel assembly° performingany maintenance. Reassemble hex bolt, lock washer BRAKE OPERATION and flat washer in exact order as tf tractorrequiresmorethan six (6) feet shown.
  • Page 22 • Keepbatter,/and terminalsclean. ENGINE ° Keepbattery' b olts tight° LUBRICATION ° Keepsmall vent holes open_ Only use high quality' detergent oil rated • Rechargeat 6-10 amperesfor 1 hour. with API service classification SF, SG, or NOTE:The originalequipmentbatteryon Select the oil's SAE viscosity grade your tractoris maintenancefree, Do not according...
  • Page 23 CLEAN AIR SCREEN Cart Air screen must be kept free of dirt and Foam Pre-Cleaner chaff to prevent engine damage from overheating. Clean with a wire brush or Cartridge Rubber compressed air to remove dirt and Seal stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS...
  • Page 24 CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress clutch/brake pedal fully and set parking brake. 2, Place motion control lever in neutral (N) positiom 3_ Place attachment clutch in "DISENGAGED" position. 4, Turn ignition key "OFF" and remove key. 5.
  • Page 25 To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment will change mower height about 1/8". _andrel o Recheck measurements after adjust- ing. Bottom edge of Bottom edge of Both Front Links Should be Equal in Length mower to ground mower to ground _Nut...
  • Page 26 Screws Mower L.H. Electric L.H. Blade Drive Center Idler Mandrel Clutch Man4 Irel Belt Mandrel PL leys Idler Pulley Pulley Mower ,Drive Belt Secondar Cover Idler Arm L.H_ Mandre Spring Bracket Screw Prima Idler Arm TO ADJUST BRAKE Your tractor is equipped with an adjustable Keepers...
  • Page 27 REPLACE MOTION DRIVE BELT Loosen the adjustment bolt, Move the motion control lever 1/4 to Park the tractor on level surface° Engage 1/2 inch in the direction it is trying to parking brake. For assistance, there is a creep, belt installation guide decal on bottom 3, Tighten...
  • Page 28 REPLACING BATTERY _,CAUTION: Do not short battery Retaining terminals by allowing a wrench or any Washers other object to contact both terminals Axle the same time, Before connecting battery, Cover remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking...
  • Page 29 TO REMOVE HOOD AND GRILL TO ADJUST CHOKE CONTROL ASSEMBLY The choke control has been preset at the 1. Raise hood° factory and adjustment should not be Unsnap headlight wire connector. necessary, check adjustment as described Stand in front of tractor, Grasp hood below before...

  • Page 30: Final Setting

    ACCELERATION TEST With engine off turn idle fuel adjusting needle in (clockwise) closing it finger Move throttle control lever from slow to tight and then turn out (counterclock- fast position. If engine hesitates wise) 1 turn. dies, turn idle fuel adjusting needle (counterclockwise) 1/8 turn.
  • Page 31 indicates that alcohol experiance Immediately prepare your tractor blended fuels (called gasohol or using storage at the end of the season or if the ethanol or methanol) can attract moisture tractor will not be used for 30 days or more. which leads to separation and formation...

  • Page 32: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start 1_ Out of fuel. 1. Fill fuel tank. See 'q'O START ENGINE" 2. Engine not "CHOKED" properly. in Operation section_ Engine flooded, 3. Wait several minutes before attempting to start, Bad spark plug. Replace spark plug, Dirty air filter,...

  • Page 33: Troubleshooting Chart

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Clean underside of mower Loss of power 3, Build-up of grass, leaves and trash under mower, (continued) housing,, 4o Dirty air filter. 4o Clean/replace air filter. Low oil leveVdirty oil, Check oil level/change oil. Faulty spark plug, Clean and regap or change...
  • Page 34 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor grass 1o Enginespeed too slow. 1. Place throttle control discharge "FAST" position, 2o Travelspeedtoo fast. Shift to slower speed. 3, Wet grass_ Allow grass to dry before mowing° 4. Mowerdeck not level. Level mower deck.

  • Page 35: Ignition Switch

    TRACTOR - - MODEL NUMBER 917.272'160 SCHEMATIC BATTERY SOLENOID I ..STARTER 8LACK ELECTPJC CLUTCH SEAT SWITCH (NOT OCCUPIED) © ..G ._....OPERATOR PRESENCE RELAY#I LINE _j__, SPARK IGNITION PLUGS GAP UNIT (2 PLUGS ON TWIN CYL,,ENGINES) FUEL SHUT-OFF SOLENOID BF[OWII WIRING INSULATED CLIPS...
  • Page 36 TRACTOR -- MODEL NUMBER 917.272160 ELECTRICAL •...
  • Page 37 Fuse 73510400 Nut Keps Hex 1/4-20 UNC 145491 Cable, Ground 160784 Switch, Seat 163968 Switch, Ignition 140403 Key, Molded, Craftsman 170233 Harness, Ignition 131563 Cover, Terminal 145673 Soienoid 122822X Ammeter Rectangular 15 Amp 169416 Switch Pto 3 Pdt Red Delta...
  • Page 38 TRACTOR -- MODEL NUMBER 917.272160 CHASSIS AND ENCLOSURES " ,1209...
  • Page 39 TRACTOR -- MODEL NUMBER 917,272160 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 169830 Chassis 169061 Drawbar 17060612 Screw, 3t8_16 x 3/4 163976X428 Dash STD5337t0 Bolt, Carriage 3/8-16 x 1 167203 Panel, Dash, LH 167202 Panel, Dash, RH 161023X558 HoodAssembEy 162026 Plate Battery STYT 19131312...

  • Page 40: Ground Drive

    GROUND DRIVE TRACTOR-. MODEL NUMBER 917.272160...
  • Page 41 TRAC']+OR -- MODEL NUMBER 9'17.272160 GROUND DRIVE KEY PART KEY PART DESCRIPTION NO. NO+ DESCRIPTION 17060612 Screw 3/8-16 x 3/4 ..Transaxle (See Breakdown) 8883R Cover, Pedal Hydro gear Model 314-0510 165866 Rod Shift Fender Adjust Lt 145868 Pulley, Clutch 160889 Clutch E]ec Evx 10040700...

  • Page 42: Steering Assembly

    TRACTOR -- MODEL NUMBER 917.272160 STEERING ASSEMBLY...
  • Page 43 TRACTOR -- MODEL NUMBER 917,272160 STEERING ASSEMBLY KEY PART NO, NO. DESCRIPTION 159944X428 SteeringWheel 154427 Axle Assembly STMP Dropped STL 169840 Spindle Assembly, L.H, 169839 Spindle Assembly, R.Ho 6266H Bearing, Race, Thrust, Hardened 12t748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x I-1/4 x 16 Gauge 12000029...

  • Page 44: Optional Equipment

    TRACTOR -- MODEL NUMBER 917.272160 ENGINE _+ + + I I 1_-2+ I ,ix++ ,_+'.++'++ OPTIONAL EQUIPMENT Spark Arrester...
  • Page 45 TRACTOR -- MODEL NUMBER 917.272160 ENGINE PART DESCRIPTION t64092 Control, Throttle ..Engine, (See Breakdown) Kohler Model Number CV20S-65570 149723 Muffler 146699 Pipe Exhaust Lh 146700 Pipe Exhaust Rh 150176 Bolt 5/16-18 UNC x 3/4 wtSems 146629 Shield Heat 24-041432 Gasket Kohler CV18-CV26 (See Engine Breakdown) 13280336...

  • Page 46: Seat Assembly

    TRACTOR - - MODEL NUMBER 917.272160 SEAT ASSEMBLY KEY PART KEY PART NO. NO, NO. NO. DESCRIPTION DESCRIPTION Seat 140124 72050412 Bolt, Carriage 1/4-20 x 1-1/2 140551 Bracket, Pivot, Seat 121249X Spacer, Split 71110616 Bolt 123740X Spring 19131610 Washer 13/32 x 1 x 10 Gauge 123976X Locknul, Flange 1/4 Grade 5 145006...

  • Page 47: Wheels And Tires

    Decal Dash Phi 149516 Decal, Battery Dngr/Psn Eng 133179 Decal, Mower QC 163206 Decal, Fender Side 163204 Decal, Fender, Craftsman 138311 Decal, Lift Handle 156439 165800X428 Pad Footrest LH STLT Decal, Fender Danger 172977 165799X428 Pad Footrest RH STLT Decal Deck Heavy Duty...

  • Page 48: Lift Assembly

    TRACTOR -- MODEL NUMBER 917.272160 LIFT ASSEMBLY 25 24...
  • Page 49 TRACTOR - - MODEL NUMBER 917.272160 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 159461 Lift Lever Inner Wire Assembly 159476 Shaft Assembly, Lift 138284 Pin, Groove 12000002 E-Ring 19211621 Washer 21/32 x 1 x 21 Gauge 120183X Bearing, Nylon 125631X Grip, Handle, Ftuted 122365X Button, Plunger, Red...
  • Page 50 TRACTOR - - MODEL NUMBER 917.272160 MOWER DECK _'12...
  • Page 51 TRACTOR -- MODEL NUMBER 917.272160 MOWER DECK KEY PART PART DESCRIPTION NO. NO. DESCRIPTION 17060620 Screw 3/8-16 x 1-1t4 156948X598 Deck Weldment. 46" 122052X I38457 Bracket Asm. Sway Bar Spacer, Retainer 144949X598 Arm, Idler Secondary STD624008 RelatnerSpring 133943 Washer, Hardened 130832 Arm, Suspension, Rear (Sway Bar) 145059...
  • Page 52 TRACTOR - - MODEL NUMBER 917.272160 HYDRO GEAR TRANSAXLE -- MODEL NUMBER 314-0510 122- 1t9,...

  • Page 53: Hydro Gear Transaxle

    TRACTOR - - MODEL NUMBER 917.272160 HYDRO GEAR TRANSAXLE -- MODEL NUMBER 314-0510 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 170351 Main Housing, Assembly !70408 Rotor, Brake 170352 Brake Puck Side Housing, Assembly 142883 170353 Puck Plate Center Section, Assembly 142881...

  • Page 54: Cylinder Head, Valve

    TRACTOR - - MODEL NUMBER 917.272160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 CYLINDER HEAD, VALVE AND BREATHER 2S 24 23 _22 1 f3 CRANKCASEJ 23_O-- 22-- 0--21...
  • Page 55 TRACTOR -- MODEL NUMBER 917.272160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 E3L0W_ _ HoUS!NG ANp BAFFLES 1 1:3 ,-_ A,.,,_r_,KE l..,,,,, ....
  • Page 56 TRACTOR -- MODEL NUMBER 917.272'160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 ENGINE CONTROLS a 1 n / ---=' ¢=,...
  • Page 57 TRACTOR - - MODEL NUMBER 917.272160 =R ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 EXHAUST { KSHAFTJ S_'STEM...
  • Page 58 TRACTOR - - MODEL NUMBER 917.272160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 CRANKCASE HEAD/VALVF-,/BR EATHER KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION Seal, oil front 24-033-03-S Kit, breather cover w/gasket 24-032-01-S Crankcase (Includes 2,3) 24-041-23-S Gasket, breather (USE: Miniblock...
  • Page 59 TRACTOR -- MODEL NUMBER 917,272160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 IGNITIONICHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION 54_755-15-S Kit, grass screen (Includes 24-027-20-S Housing, blower (Incl. 2-4) 2-4,and 24 113 18) 24-100-01-S Nut plastic (3) M-403025-S...

  • Page 60: Engine Controls

    TRACTOR -- MODEL NUMBER 917,272160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 OIL PAN/LUBRICATION STARTING SYSTEM KEY PART KEY PART NO, NO. DESCRIPTION NO, NO, DESCRIPTION M-839070-S Screw, hex. flange M-645025-S Screw, hex. flange M8x1,25x70 M6x1.0x25 24-096-05-S Cover, pinion M-631005-S Washer, plain 6 mm (2) M-839080-S Screw, hex.
  • Page 61 TRACTOR -- MODEL NUMBER 917.272160 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 CRANKSHAFT FUEL SYSTEM PART PART DESCRIPTION DESCRIPTION 24-853-25-S 24-014-42-S Kit, carburetor w/gaskets Crankshaft (includes 52-139-09-S (Includes 2-4) Plug, cup 24-041-15-S Gasket, carburetor 24-053-25 Carburetor assembly (For information only not available separately) EXHAUST...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, "" NOT ACROSS HILL SIGHTING SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 64 home or Ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOM Anytime, day or night (1-_9-4663) (U.S.A. and Canada) www.sears.com www.sears.ca For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center.

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