Craftsman 917.258492 Owner's Manual

Craftsman 917.258492 Owner's Manual

18,0 hp twin cylinder electric start 42" mower deck 5 speed transaxle lawn tractor
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S A/k S
Caution:
Read and follow
all Safety Rules
and instructions
Before Operating
This Equipment
®
18,0 HP TWUN CYLmNDER
ELECTRIC START
42" MOWER DECK
5 SPEED TRANSA×LE
LAWN TRACTOR
, AssembUy
o Operation
Customer Responsibilities
o ServBce and Adjustment
, Repair Parts
Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

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Summary of Contents for Craftsman 917.258492

  • Page 1 S A/k S ® 18,0 HP TWUN CYLmNDER Caution: ELECTRIC START Read and follow all Safety Rules 42" MOWER DECK and instructions 5 SPEED TRANSA×LE Before Operating This Equipment LAWN TRACTOR , AssembUy o Operation Customer Responsibilities o ServBce and Adjustment , Repair Parts Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAM PUTATING HANDS AND FEETAND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH, GENERAL OPERATION III, CHILDREN Road, understand, and follow all instructions in the manual Tragic accidents can occur if the operator is not alert to the...
  • Page 3 PRODUCT SPEClFlCATBONS CONGRATULATIONS onyour purchase of a Sears tractor, It has been designed, engineered and manufac- tured to give you the best possible dependability HORSEPOWER: l&0 performance, GASOLINE CAPACITY: &5 GALLONS Should you experience any problem you cannot easily UNLEADED REGULAR remedy please contact...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY RULES ............OPERATION ............10-13 MAINTENANCE SCHEDULE ........PRODUCT SPECIFICATIONS ........SERVICE AND ADJUSTMENTS ......18-23 CUSTOMER RESPONSIBILITIES ..... 3, 14-17 WARRANTY ..............STORAGE ..............TABLE OF CONTENTS ..........TROUBLESHOOTING ..........25-26 INDEX ................REPAIR PARTS - TRACTOR ......... 28-40 TRACTOR ACCESSORIES ...........
  • Page 5: Accessories

    ACCESSORRES ATTACHMENTS These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor_ ENGINE MAINTENANCE SPARKPLUG...
  • Page 6 CONTENTS OF HARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton Seat Battery acid (1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x t Steering Wheel Battery (1) Lock washer 1/2 Parts Bag Owner's Manual (1) Washer 17/32 x 1-3/16 x 12 Ga.
  • Page 7 ASSEMBLY TOOLS REQUURED FOR ASSEMBLY INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed. HEXLOCKNUT (2) 7/16" wrench (1) Tire pressure gauge (1) Screwdriver (1) 9/16" wrenches (1) Utility knife (1) 1/2" wrench FLAT (1) 3/4" wrench When right and left hand is mentioned in this AS.ER manual, it means when you are in the operating position...
  • Page 8 HOW TO SET UP YOUR TRACTOR iNSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment boll PREPARE BATTERY (See Fig. 2) Remove cardboard packing on seat pan. Place seat on pan and assemble shoulder boll CAUTION: Wear eye and face shield. Assemble adjustment bolt, lock washer and flat washer Wash hands or clothing immediately if _oose_y_Do not tighten.
  • Page 9 ASSEMBLY ASSEMBLE GAUGE WHEELS TO NIOWER iNSTALL BATTERY (See Figs. 4 & 5) DECK (See Fig. 6) CAUTION: Do not short battery termi- Assemble gauge wheels with tractor on a flat level surface. nals. Before installing battery, remove Lower mower to lowest position with attachment lift rings, etc.
  • Page 10 OPERATION ill..ii I KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL SAFETY RULES BEFORE OPERATING YOUR TRAC- Compare the illustrations with your tractor to familiarize yourself with the locations of variouscontrols and adjustments_ Save this manual for future reference ATTACHMENT CLUTCH LEVER PLUNGER IGNITION LIGHT SWITCH...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage_ Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores_...
  • Page 12: Carburetor

    OPERATION If stopping is absolutely necessary push clutch/brake TO OPERATE MOWER (See Fig. 10) pedal quickly to brake position and engage parking Your unit is equipped with an operator presence sensing brake. switch Any attempt by the operator to leave the seat with Move gearshift lever' to 1st gear and be sure you have the engine running and the attachment clutch engaged will allowed room for tractor to roll slightly as you restart...
  • Page 13: To Start Engine

    START ENGINE (See Fig. Drive so that clippings are discharged onto the area that has been cuL Have the cut area to the right of When starting engine for the first time or if engine has the machine. This will result in a more even distri- run out of fuel, it will take extra cranking time to move bution of clippings and more uniform cutting fuel from the tank to the engine...
  • Page 14: Maintenance Schedule

    CUSTOM ESPONSNBJLUTHES sc.,ou,_, MAINTENANCE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chad Check Battery Level/Recharge Clean Battery and Terminals Check Transmission Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension ,'., Check Engine Oil Level...
  • Page 15 CUSTOMER RESPONSUBILITUES TRACTOR TO SHARPEN BLADE (See Fig. 13) Always observe safety rules when performing any mainte- Care should be taken to keep the blade balanced. nance, unbalanced blade will cause excessive vibration and even- tual damage to mower and engine. The blade can be sharpened with a file or on a grinding BRAKE OPERATION...
  • Page 16 CUSTOMER RIESPONS BIL TIES TO CLEAN BATTERY AND TERMINALS TO CHANGE ENGINE OIL (See Fig. 15) Be sure vehicle is on level surface Corrosion and dirt on the battery and terminals can cause the battery to "leak" power, Oil will drain more freely when warm. Remove terminal guard, Catch oil in a suitable corrtainer.
  • Page 17 CUSTOMER MUFFLER KNOB Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage, OVER CARTRIDGE SPARK PLUGS PLATE Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes FOAM first.
  • Page 18 SERVmCE ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in "NEUTRAL" position. ° Place attachment clutch in "DISENGAGED" position. ° Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
  • Page 19: To Level Mower Housing

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs 22 and 23) - IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE Adjust the mower while tractor is parked on level ground or THE FOLLOWING FRONT-TO-BACK ADJUSTMENT ,driveway. Make sure tires are properly inflated (See NECESSARY, BE SUR E TO ADJUST BOTH FRONT LINKS PRODUCT...
  • Page 20 SERVICE ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITHPARKINGBRAKE"ENGAGED" (See Fig. 24) The mower blade drive belt may be replaced without tools_ Park the tractor on level surface Engage parking brake For assistance, there is a belt installation guide decal on the mower housing. NUT"A"...
  • Page 21: Adjust Steering Wheel Augnment

    SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL AUGNMENT TO START ENGRNE WiTH A WEAK BAT- TERY (See Figs. 28 & 29) If steering wheel crossbars are not horizontal (left to right) when wheels arepositioned straight forward, remove steering wheel and reassemble per instructions in the ate explosive gases.
  • Page 22 ENGINE TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. TO ADJUST THROTTLE CONTROL CABLE fuse holder is located in the engine compartment, directly (See Fig. 32) in front of the dash The throttle control has been preset at the factory and adjustment should not be necessary.
  • Page 23: Throttle Control Cable

    SERVICE ADJUSTMENTS High speed stop isfactory adjusted, Do not adjust- damage TO ADJUST CARBURETOR may resulL (See Fig. 34 & 35) The carburetor has been preset at the factory and adjust- IMPORTANT: NEVER TAMPER WITH THE ENGINE ment shouldnot benecessary, However minoradjustment GOVERNOR, WHICH IS FACTORY SET FOR PROPER may be required to compensate for differences in fuel,...
  • Page 24: Cleaning

    STORAGE ENGINE Immediately prepare your tractor' for storage at the end of the season or if the unit will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM gasoline in the tank inside a building DEPOSITS FROM...
  • Page 25: Air Filter

    TF OUBLESHOOTmNG POHNTS CAUSE CORRECTION PROBLEM Wtll not start Out of fuel FII! fuel tank Enginenot"CHOKED"propedy_ See "TO START ENGINE" In Operation section Wait several minutes before attempting to start Engine flooded Bad spark plug, Replace spark plug Clean/replace air filter Dirty air filter Replace fuel filter, Dirty fuel filter,...
  • Page 26 TF OUBLESHOOTJNG POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system Check wiring, switches and connections. If not when operator leaves seat corrected, contact Sears Service Center/Department with attachment clutch engaged Poorcut-uneven Worn, bent or loose blade Replace blade Tighten blade bolt Mower deck not level...
  • Page 27 18 HP 42" TRACTOR = = MODEL NUMBER 917.258492 SCHEMATIC BATTERY R_D _ FUSE 30 AMP. STARTER WHITE _ ..TILLER OLENOID ATTACHMENT CONNECTOR WHITE IGNITION SWITCH t ..w.,TE w.,TE SLACK BLACK (PEDAL UP) SEAT SWITCH ATPMENT C LUTCH (NOT OCCUPIED) aLACK (CLUTCH OFF)
  • Page 28 REPAnR PARTS 18 HP 42" TRACTOR = - MODEL NUMBER 917.258492 ELECTRICAL <:_12 , 48_. L ..
  • Page 29 REPAUR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 ELECTRICAL PART PART DESCRIPTION DESCRIPTION 109310X Washer, Lock 1/4 Key, Molded !0040400 127441X Harness, Light Socket 73220400 Nut, Hex 1/4-20 4152J Light Bulb 123198X Nut, Wing 1/4-20 4406R Switch, Ignition 11050600 Washer, Lock External Tooth 3/4 109553X...
  • Page 30 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 CHASSIS AND ENCLOSURES j112 _88 ®2o _6_7 ___389...
  • Page 31 REPABRPARTS 18 HP 42" TRACTOR =- MODEL NUMBER 917.258492 CHASSIS AND ENCLOSURES KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 127437 Seat 106004X Lens, LH 74760612 Bolt, Hex, Fin. 3/8m16 x 3/4 132257 Bezel, Headlight 126656X Bracket, Pivot, Seat 127018X Bolt, Shoulder 105529X...
  • Page 32: Repair Parts

    REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 DRIVE 9"9 EQUIPMENT. SPARK ARRESTER I -OPTIONAL • @28 @1o3 (_27 107 _ _103...
  • Page 33: Type #

    REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION Pin, Cotter 1/8 x 3/4 123667X Pulley, Transaxle 76020412 Rod, Parking Brake 12000028 Ring, Retainer 133261 Rod, Brake 73800600 Locknut, Hex, with Washer Insert 130804...
  • Page 34 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 STEERING ASSEMBLY 45 54...
  • Page 35 REPAUR PARTS 18 HP 42" TRACTOR .. = MODEL NUMBER 917.258492 STEERING ASSEMBLY KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION 135227 104757X Cap, Axle Spindle, LH 135228 133742 Spindle, RH ' Insert, Steering Wheel 121748X 73940800 Nut, Top-Lock 1/2-20 UNF Washer 25/32 x 1-5/8 x 16 Gauge Washer 130465...
  • Page 36 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 42" MOWER DECK 19 92...
  • Page 37 REPAUR PARYS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 42" MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 130970 Pin, Cotter 3/32 x 3/4 Mower Deck Assembly, 42" 76020312 130969 V-Belt, 42" Mower 133504 Rod, Clutch, Secondary, with Nibs 110485X Bail Bearing, Mandrel...
  • Page 38 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 DANA TRANSAXLE - - MODEL NUMBER 4360-42 _771 6869...
  • Page 39 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917o258492 DANA TRANSAXLE - - MODEL NUMBER 4360-42 KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION 124643X Housing, Upper 106605X Gear, Bevel, 42 Teeth 2274J Screw, Tapping, Large 134394 * Assembly, Kit, Shim, .750 Shaft 1/4-20 x .734 120473X Shaft, Drive...
  • Page 40 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 DECALS KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 121343X 136128 Decal, Danger Decal Engine 3713J 130600 Decal, Rotating Blades Decal Hood, Stripe, LH 132269 130599 Decal, Steering Wheel Decal Hood, Stripe, RH 108456X 105568X...
  • Page 41 REPAIR PARTS "i8 NP 42" TRACTOR - - MODEL NUMBER 917.258492 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 422707, TYPE NUMBER 1516-01 61S(_, _A_5 219& * REQUIRES SPECIAL TOOLS TO INSTALL. 616 _0 SEE REPABR INSTRUCTION mANUAL° _230...
  • Page 42 REPABR PARTS 18 HP 42" TRACTOR - ° MODEL NUMBER 917.258492 BRIGGS & STRA3-rON ENGINE - - MODEL NUMBER 422707, TYPE NUMBER 1516-01 _119...
  • Page 43 REPASR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 BRIGGS & STRA'I-FON ENGINE - - MODEL NUMBER 422707, TYPE NUMBER 1516-01 ,,,,, _Z)307...
  • Page 44 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.258492 BRIGGS & STRATrON ENGINE - - MODEL NUMBER 422707, TYPE NUMBER 1516-01 1003 Reference Number Motor and Thru Bolt Brash Altnaturo Drive End Ca EndCap Ass'y. Housing Manufacturer Ddv® Am_'v. Assembly Assembly i Asssmblv Asssmbly...
  • Page 45 REPAnR PARTS 18 HP 42" TRACTOR - = MODEL NUMBER 917.258492 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 422707, TYPE NUMBER 1516-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 494533 Gear, Cam Cylinder Assembly 212337 399265 Bearing, Cylinder 213290 Manifold Assembly,...
  • Page 46: Spark Plugs

    REPAUR PARTS 18 HP 42" TRACTOR =- MODEL NUMBER 917.258492 BRNGGS & STRATrON ENGINE - - MODEL NUMBER 422707, TYPE NUMBER 1516-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 262375 Link 93722 Terminal, Spade 393415 Oil Slinger' Assembly 394020 Cap and Dipstick, Oil Filler 219A...
  • Page 47 ...s "1" , !ii! 2 .-_ R _!_ _ ..: I_ ._ _:_ C: ,_, 0 _- I_ :_ o _ .__ _) II_::_...
  • Page 48 ® S_ A/k S OWNER'S 18=0 P TWHN CYLINDER MANUAL ELECTRHC START 42" OWER DECK 5 SPEED TRANS_LE LAWN TRACTOR Each tractor has its own model number. Each engine has its own model number= The model number for your tractor will be found on the model plate located under the seat.

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