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463941404 / 0-4165440(03-05-04)
463941404
ASSEMBLYMANUAL
THISGRILLIS FOR
OUTDOORUSEONLY
CAUTION: Read and follow all safety
statements, assembly instructions, and use
and care directions before attempting to
assemble and cook.
INSTALLER/ASSEMBLER:Leave these
instructions withconsumer.
CONSUMER: Keep this manual for future
reference.
A WARNING
Failure to follow all manufacturer's
instructions could result in serious personal
injury and/or property damage.
A CAUTION
Some parts may contain sharp edges -
especially as noted in the manual! Wear
protective gloves if necessary.
If you have any questions or need assistance
during assembly, please call 1-800-241-7548.
Visit us on the.webat:
,,,.dllll
KEEPERS OF THE FLAME
COLUMBUS,
GA

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Summary of Contents for Char-Broil Quickset 463941404

  • Page 1 463941404 ASSEMBLYMANUAL THISGRILLIS FOR OUTDOORUSEONLY CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER:Leave these instructions withconsumer. CONSUMER: Keep this manual for future reference. A WARNING Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage.
  • Page 2 Partsto assemble: A, Lay leg assemblies on their sides. 2 LegAssembly B. Placefront panelon legs. 1 Front Panel C. Bracesattachto insideof legs. 1 Side SupportBrace D. Securewith carriageboltsand tee knobs. 4 CarriageBolt,2" NOTE:Leavetee knobslooseon rightside. 4 PlasticTeeKnob Leg Assembly_._ ....j"...
  • Page 3 ParLs to assemble: 1 BackSupportBrace 4 CarriageBolt,2" 4 PlasticTeeKnob Wheel Assembly 2 WheelAssembly Tank Leg Extender 1 TankSupportBracket Support 2 HitchPin Bracket 2 Leg Extender A. Turnassemblyupside-down. B. Securebackbraceandside braceto left leg and backbraceto rightleg with carriagebolts and tee knobs•NOTE: Leavetee knobsloose on dghtside.
  • Page 4 Partsto assemble: 1 CondimentBasket A. Standcart upright. B. Placecondimentbasket hooksoverfront panelbolts o,,- on insideof front leg. _,_,._ See inset A. C.. Placecondimentbasket hooksover backsupport Condiment braceboltson outsideof Basket brace,See inset B. D.. Fullytightentee knobs on bothlegs.
  • Page 5 Partsto assemble: 1 Grill BottomAssembly 4 CarriageBolt, 1Y," 4 MetalWingNut 2 ControlKnob A. Standcart upright. B. Makesureignitorwireis connected to ignitor. C. Placegrill bottomontosupports.Control panel overlapsfront panel. D. Securewith carriageboltsand wingnuts. E. Presscontrolknobsonto valves. Ignitor INire Qty.4 Qty.4...
  • Page 6 Partsto assemble: 1 V-Bar A. PlaceV bar ontosupportsat each end of grill bottom. NOTE: Ceramicbriquetsarenot required.
  • Page 7 Partsto assemble: A. Attachshelf to rightside usingfourwing screws 1 SideShelf or crownscrews. 4 Wing Screwor B. Pushplasticend capsinto left leg assembly. CrownScrew Side Shelf --OR-- Qty.4 End Cap...
  • Page 8 Parts to assemble; A. Placesideburnerbodyonto 1 SideburnerBody legs. Insertcrownscrewor wing Sideburner\ 1 SideburnerFrame screwthroughleg,middlehole in Frame 1 CrownScrewor tool holder,and into body. Tab on WingScrew B. Inserttab on front of sidebumer frameinto 1 CarriageBolt,2" frame into body,thenalign the holein 1 MetalWing Nut rearframe hole,rearbody hole, body.
  • Page 9 Partsto assemble: Grate 1 Sidebumer 1 SideburnerGrate 1 SideburnerKnob 1 MetalWingNut A. Insertsideburnertubeinto frame,placingthreadedstud on bottomof burnerinto smallhole in frame.Attachfrom beneathwith metalwingnut. Do notfully tighten. B. Insertsideburnervalve(attachedto valve cup)intoburnertube,then snapcupinto sidebumerbody.Note properengagementin inset below. C. Presssideburnerknobontovalvestem. D. Afterensuring proper tubelvalve engagement,fully tightenburnerwingnut. E.
  • Page 10 Partsto assemble: 1 Grill Lid 1 Handle LogoPlate_//'_ 1 Logo Plate 2 Metal WingNut 2 HingePin 2 HitchPin (Lid style mayvary) A. Attachlid togrill bottomwith hingeand hitch pins. B.Attachhandleto lid with two metalwingnuts. C. Snap logoplate intolid. Qty. 2 Qty.2...
  • Page 11 Partsto assemble: rear of SwingAways should 1 UpperSwingAway pointupward. 1 LowerSwingAway 1 CookingGrate UpperSwingAway A. Slide rearpivotwireof lowerSwingAway intolowerholesin sideof grill lid. B. Insertleg wiresinto top holeof three-holepattern in sideof grill slower SwingAway bottom. C. Sliderear pivotwire of upper SwingAwayintomiddleholes in sideof grill lid.
  • Page 12 Parts to assemble: 1 Tank Retainer W ire 1 CarriageBolt, 1¼" 1 PlasticTeeKnob A. Attachretainerwireto side bracewith carriageboltand tee knob.Leaveloose.
  • Page 13 Partsto assemble: LP tankis soldseparately.Filland 1 LP GasTank leakcheckbeforeattachingtogrill (Notincluded) and regulator. A. CenterLP tank on supportbracket withcollaropeningto front• B. Slide retainerovertank collarand tightentee knob, /Tank Collar LP Gas Tank CAUTION Tankcollaropening mustface tofront ofcartonce tankisattached. Failure to install tank correctly mayallowgashoseto bedamaged in operation, resulting in theriskoffire.
  • Page 14 Partsto assemble: 1 GreaseClip A, Hanggreaseclip beneathgrill bottom. B. Hangan emptysoup can (netincluded) from greaseclip. !11 1 CAUTION l_-_lll " "i!_]_rriet m°bn_a Iml cafnginl _Iwi Pt_Vir_ils_aUfSt_r he ° t rgprea; er_ Rear view of grill.
  • Page 15 Parts List- Model463941404 Part # Part# Kev Qtv, D_ Tank Retainer Wire....4151018 Upper SwingAway ....4156450 Sidebumer Knob ..... 4154471 Lower SwingAway ....4152000 Condiment Basket ....4154271 Logo Plate ......4157147 Side Shelf ......4154542 Sideburner ......5068026 Handle ......