Char-Broil 466270909 Product Manual

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PRODUCT

GUIDE

MODEL

466270909

IMPORTANT: Fill out the product record information below.

}

Serial Number

Date Purchased

See ratinglabel on grill for serialnumber.

Forsupportandto registeryour

grill, pleasevisit us at

www.charbroil.com

If you havequestionsor need

assistanceduringassembly,

pleasecall 1-888-430-7870.

Estimated assembly time: 30 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil@; America's

Legendary Barbeque Company@;

American Gourmet@; Banders®;

BrushHawg®; CB940®; Char-Diamonds®;

Char-Broil Charcoal/Gas®;

DiamondFlame@;

Everybody Grills®; Everybody Outside®;

FastStart®;

Fireball®; Firenzy®; FlavorMaster®;

Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker

Company@; Oklahoma Joe's®; Patio Bistro@; Patio Caddie®; Patio Kitchen®;

Precision Flame®; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature

Series@; The Big Easy@; The Minute Grill@; Trentino@; Wild West Tradition®; and the following marks:

The following are trademarks

of W.C. Bradley Co.: Commercial

Series

; Designer Series

; Grill2Go@ Advantage

; Longhorn

; Double Chef

; QuickSet

;

Ready When YouAre

; Hog and Yard Bird

; You Bring the Party

; SureFire

; Universal Grill Parts

TEC

is a trademark of Tec Infrared Grills.

Protected under one or more of the following U.S.Patents: 4,989,579; 5,421,319; 5,458,309;5,579,755; 5,996,573;6,114,666; 6,135,104;6,209,533; 6,279,566;6,331,108; 6,484,900; 6,526,876;6,595,197;6,640,799; 6,640,803; 6,729,873;6,739,473; 6,749,424;

6,863,100;6,935,327; 6,951,213;6792,935; 7,047,590;D364,535;D372,637; D373,70t ; D377,735;D383,035; D397,9t0; D405,643;I}406,005; D4Od,OO9 ; I}413,043;D4t3,229; I}414,982; D4t5,388; I}4t6,164; D4t6,441; I}417,587;D417,588; D422,516;D423,876;

D428,303; D430,772; D435,396;D436,004; D438,059; D438,060; D438,427;D439,110; D442,505; D443,179;D443,354; D443,464; D447,384; D447,385; D447,909;D448,610; D448,614; D448,6t5; D448,616;D448,975; D449,492; D450,544; D451,759;D454,028;

D454,03t; Ii)455,205;D455,206; D456,202;D456,222; D456,223; I}457,789; D458,520; D458,760;D458,802; D459,088; I}459,148 D459,149;D459,16t; I}459,163; D459,586; D459,943; D460,312;D460,313; 1}460,318;D461,359; D465,123; D465,693;D466,307;

D466,439; D466,752; D473,4t4; Ii)474,371;D477,498; D477,50t; D477,504; D477,506; I}477,746; D478,471; D478,472; D480,914; D49t,4t0; I)494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743;87,744; 97,504; 99,355;

102,037; 104,2OO; 2,315,567;2,336,036;France: O10231 ; 0t O,422; 0t 0,590; O10,849;1,089,646;Germany:1,089,646;South Korea:384,565; China: 99,127,066.5;United Kingdom: 2,099,402;1,089,646.OtherPatents Pending.

TM REVISION

Printedin China

12/16/08.80019071

Table of Contents

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Questions and answers

Summary of Contents for Char-Broil 466270909

Page 1 If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870. Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil@; America's Legendary Barbeque Company@; American Gourmet@; Banders®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®;...
Page 2 For Your Safety ........If you smell gas: Use and Care ........Limited Warranty ........1. Shut off gas to the appliance. Parts List .......... 2. Extinguish any open flame. 3. Open lid. Parts Diagram ........4. If odor continues, keep away from the Assembly ........
Page 3: California Proposition
c.uTio. CALiFORNiA P ROPOSiTiON 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-products produced whenusing exceed weight limit of the this productcontain chemicals known to the State of side burner shelf, California to cause cancer, birth defects, and other resulting in failure reproductive harm.
Page 4 LP Cylinder *The LP cylinder used with your grill must meet the following requirements: ,Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the ,LP cylinders must be constructed and marked in accordance appliance or in an enclosed area.
Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 7 Safety Tips ,A, Before opening LP cylinder valve, check the coupling nut for tightness. ,A, When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,A, Never move grill while in operation or still hot.
Page 8 Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
Page 9 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill, Turn gas off at control knobs and LP cylinder. SP|DNR ALNRT! Remove cooking grates and flame tamers, Remove hitch pins and carryover tubes from rear of burners, Remove Hitch pin to disengage burner from bracket on firebox,...
Page 10 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 11 BOTTOM SHELF HARDWARE F/TOP LID A ¸ TANK SCREW, F/BOTTOM SHELF LEFT DOOR, NO HANDLE DOOR HANDLE CASTER, LOCKING CASTER, FIXED RIGHT DOOR, NO HANDLE CART LEFT SIDE PANEL FLAME TAMER COOKING GRATE GROMMET, F/REGULATOR HOLE CART RIGHT SIDE PANEL GRATE, F/SB CART LOWER BACK PANEL WARMING RACK...
Page 12 _qF--O0 y----_ .._AA N'i_ ,_,,tX K----+..,.o _,_-_ u--_ C--_...
Page 13 ttach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster __..__._.._ Bottom Attach side panels to bottom shelf using three 1/4-20x1/2"...
Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2" screws, 7ram lock washers, and 7ram flat washers on each side. Lower back panel 1/4-20xl/2" screw 7ramlock washer 7ramflat washer This step requires two people to lift and position grill head...
Page 15 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x11/z"screw, 7ram lock washer, and 7ram flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps.
Page 16 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one 1/4-20x11/2 '' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8"...
Page 17 First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.
Page 18 Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
Page 19 insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two l/4-20xlW' screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE iS MOUNTED iN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
Page 20 Insert h_ge pirrr,£_ bottom d doors i I_ hole i_bottom shel[Press _ pger h nge p_infront b _ace, align _@}ge hobo__op d door, and release h inge pii'_ _ todoc£ Release t hecapa_dut fromebdx@_ic g !li{oe_s@ub AItach e>ssron cigr_iti@_ moStlle acdh@_shieldto tileca_f@_ sidepanewilhlhe n@ aid @p shown A Connect eachof thewiresImmthemanburner e le&:S_fsS6 andsideb_Jrnef oh@odenb ise b,,xk ot lheEbdrofl£...
Page 21 _slaii %me iai__rs by sli@g erie end of e act_ II_me tamer _te s lots at f fol_t of f irebo× at8 eslilsg %pasite, era o l_ p i_s in back of t _ebox Phce coekirlg graes ohio lie 8_ebsx asshown_ Ir/_rtheIv-_o wire eiasal_ea_ oI,_,_a_m % _ack b toholes i _back e l _ebox, F rosi w_es ofwa_mi% lack _est on s_des e_ t]_ebox,...
Page 22 On back of grill, slide grease tray into opening in upper back panel. cAuTioN Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Greasetray Unscrew electronic ignition cap on cart right side panel. Insert AA battery into ignitor, negative (--) end first. Replace the cap.
Page 23 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
Page 24: Electrical Issues
EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom •Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
Page 25: Electronic Ignition
Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. •No spark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) •No spark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not •See "GAS ISSUES:"on previouspage.
Page 26: Section Ill
Troubleshooting - Electronic Ignition SECTION I Nosparksappearat ,Battery not installed •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up controlknobturnedto and "-" enddown.) _" ; no noisecan be heardfrom spark •Deadbattery. •Has batterybeen used •Replacebatterywith newAA-sizealkalinebattery. module. previously? •Checkto insurethreadsare •Buttonassemblynot...
Page 27 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACOMPRA.
Page 28 Please visit us at www.charbroil.com and click on the Buy Online link to find grilling tools and accessories, maintenance items, covers, grill parts, Char-Broil ® grills and cookers, and of course, the famous Oklahoma Joe's ®sauces, rubs, and marinades. We also have a Special Offers section, so be sure to check often for specials deals.

Char-Broil 466270909 Product Manual

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Related Manuals for Char-Broil 466270909

Summary of Contents for Char-Broil 466270909

Page 3: California Proposition

Page 24: Electrical Issues

Page 25: Electronic Ignition

Page 26: Section Ill