Related Manuals for South bend SB1017
Summary of Contents for South bend SB1017
- Page 1 5" x 6" HORIZONTAL/VERTICAL BANDSAW MODEL SB1017 OWNER'S MANUAL Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! Copyright © May, 2010 Revised February, 2011 (JB) For Machines Mfg. Since 8/09...
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Page 2: Customer Service
Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. -
Page 3: Table Of Contents
Table of Contents INTRODUCTION ...............2 Blade Tension ............. 25 About This Machine ..........2 Blade Breakage ..........25 ............2 Blade Care & Break-In ........26 Capabilities .............. 2 ............26 Features Blade Care Identification ............3 ..........26 Blade Break-In Machine Specifications ........ -
Page 4: Introduction
I N T R O D U C T I O N Model SB1017 For Machines Mfg. Since 8/09 INTRODUCTION About This Machine Capabilities Features This metal cutting bandsaw uses a gravity-fed In addition to its capabilities, the Model SB1017 blade to make straight cuts through workpieces has several features to increase versatility and that are clamped in a vise. -
Page 5: Identification
I N T R O D U C T I O N For Machines Mfg. Since 8/09 Model SB1017 Identification Blade Tension Guide Post Belt Cover Knob Knob Motor Blade Downfeed Rate Adjust Knob Switch Auto-Off Downfeed ON/OFF Switch Feed Downfeed Pressure Stop Bolt... -
Page 6: Machine Specifications
I N T R O D U C T I O N Model SB1017 For Machines Mfg. Since 8/09 Machine Specifications Machine Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. PHONE: (360) 734-1540 • www.southbendlathe.com Model SB1017 5"... - Page 7 I N T R O D U C T I O N For Machines Mfg. Since 8/09 Model SB1017 Main Specifications: Operation Information Head Swivel................................45 deg. Blade Speeds ............................80, 120, 200 FPM Std. Blade Length ..............................64 ⁄ " Blade Size Range ................................. ⁄...
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Page 8: Safety
S A F E T Y Model SB1017 For Machines Mfg. Since 8/09 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). - Page 9 S A F E T Y For Machines Mfg. Since 8/09 Model SB1017 Entanglement: Loose clothing, gloves, 11. Chuck Keys or Adjusting Tools: Tools used neckties, jewelry or long hair may to adjust spindles, chucks, or any moving/ get caught in moving parts, causing rotating parts will become dangerous entanglement, amputation, crushing, projectiles if left in place when the machine...
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Page 10: Additional Metal Bandsaw Safety
S A F E T Y Model SB1017 For Machines Mfg. Since 8/09 Additional Metal Bandsaw Safety Blade Condition. A dull or damaged Workpiece Handling. A shifting workpiece blade can break apart during operation, can result in impact or laceration injuries. increasing the risk of operator injury. -
Page 11: Preparation
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1017 PREPARATION Preparation Overview Power Supply Requirements The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow Availability to prepare your machine for operation. -
Page 12: Circuit Information
P R E P A R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Circuit Information Grounding Requirements A power supply circuit includes all electrical In the event of certain types of malfunctions or equipment between the main breaker box or fuse breakdowns, grounding provides a path of least panel in your building and the incoming power resistance for electric current—in order to reduce... -
Page 13: Extension Cords
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Extension Cords We do not recommend using an extension cord Serious injury could occur if you connect with this machine. If you must use one, only the machine to power before completing the use it if absolutely necessary and only on a setup process. -
Page 14: Unpacking
P R E P A R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent. -
Page 15: Assembly
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Assembly Attach the right side panel (the side without the handle) to the stand assembly as shown in Figure 9 with (7) M8-1.25 x 15 hex bolts, To assemble the bandsaw: (7) M8-1.25 hex nuts, and (14) 8mm flat Attach the front and rear panels of the stand... - Page 16 P R E P A R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Insert the axle through the holes in the base With the help of another person, flip the assembly, then slide the wheels over the axle stand assembly right-side up, then lift the and secure each with a cotter pin, as shown bandsaw assembly and place it onto the...
- Page 17 P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1017 11. Pivot the motor assembly upward, then place the belt over the gearbox and motor pulleys, as shown in Figure 15. Motor Pulley Gearbox Pulley Knob Location...
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Page 18: Cleaning & Protecting
P R E P A R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Cleaning & Protecting The unpainted surfaces are coated at the factory Many cleaning solvents are with a heavy-duty rust preventative that toxic if inhaled. Minimize prevents corrosion during shipment and storage. -
Page 19: Location
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Location Weight Load Physical Environment Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the surface upon which the machine is placed will The physical environment where your machine Electrical Installation... -
Page 20: Power Connection
P R E P A R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Power Connection Open the downfeed valve and allow the saw to travel all the way down. If the blade contacts the machine base or the auto- OFF tab rests on the toggle switch, adjust the downfeed stop bolt as described in Electrocution or fire... -
Page 21: Operation
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 OPERATION Operation Overview To complete a typical operation, the operator does the following: The purpose of this overview is to provide Examines the workpiece to make sure it is the novice machine operator with a basic suitable for cutting. -
Page 22: Controls
O P E R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Controls ad Locking Pin: Can be inserted into one of three holes to lock the head in the down, up, or vertical positions. Refer to Figures 20–21 and the following descriptions to become familiar with the basic ise Jaw Lock Bolt: Locks the vise jaw at... -
Page 23: Blade Selection
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Blade Selection ooth Rake: The angle of the tooth face from a line perpendicular to the length of the blade. Selecting the right blade for the cut requires a knowledge of various blade characteristics. -
Page 24: Tooth Set
O P E R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Tooth Set Three common tooth sets are alternate, wavy, Standard (or Raker) and raker (see Figure 23). Each removes material in a different manner when cutting the workpiece. -
Page 25: Blade Pitch (Tpi)
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Blade Pitch (TPI) Refer to the "Material Width/Diameter" row of the blade selection chart in Figure The chart below is a basic starting point for 25, and read across to find the workpiece choosing teeth per inch (TPI) for variable pitch thickness you need to cut. -
Page 26: Blade Changes
O P E R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Blade Changes Change blades when they become dull, damaged, B l a or if the operation requires a different type of T r a blade. -
Page 27: Blade Tension
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 blade selection Blade Tension Blade Breakage Proper tension is essential to avoid vibration, Many conditions may cause a bandsaw blade to twist, or`slippage on the wheels. A correctly break. -
Page 28: Blade Care & Break-In
O P E R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Blade Care & Break-In Blade Speed Blade Care The bandsaw is capable of operating at 80, 120, or 200 FPM (Feet Per Minute). The speed To prolong blade life, always use a blade with can easily be adjusted by changing the V-belt the proper width, set, type, and pitch for each... -
Page 29: Blade Speed Chart
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Blade Speed Chart The blade speed chart in Figure 32 offers guidelines for various metals, given in feet per minute (FPM). Choose the closest available machine blade speed to the number shown in the chart. Refer to the Chip Inspection Chart that follows for recommendations on adjusting your operation based on the appearance of the chips produced CUTTING SPEED RATE RECOMMENDATION... -
Page 30: Downfeed Pressure
O P E R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Downfeed Pressure Work Stop The downfeed pressure is controlled by the The work stop can be used to make uniform- spring and handle shown in Figure 34. length cuts on multiple workpieces. -
Page 31: Vise
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Vise Use the scale as a guide to set your angle or use a machinist square to set the angle of the vise fence, as shown in Figure 38. Always turn the saw OFF and allow the blade to come to a complete stop before using the vise! Failure to follow this caution may lead to... -
Page 32: Blade Guide
O P E R A T I O N Model SB1017 For Machines Mfg. Since 8/09 Blade Guide The upper blade guide should be positioned as close to the workpiece as possible for all cutting operations. The support provided by keeping the blade guides close ensures straight cuts by Downfeed Ram keeping the blade from twisting and drifting off... -
Page 33: Operation Tips
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1017 Operation Tips Place a level on the table, as shown in Figure 44, then use the vertical stop bolt shown in Figure 45 along with the slotted The following tips will help you safely and table mount bracket to level the table. -
Page 34: Accessories
A C C E S S O R I E S Model SB1017 For Machines Mfg. Since 8/09 ACCESSORIES Accessories SBL Gearhead T-Shirt SBL One Good Turn T-Shirt 100% Cotton, preshrunk T-shirts, available in This South Bend merchandise may be available sizes S, M, L, XL, 2XL, 3XL. -
Page 35: Maintenance
M A I N T E N A N C E For Machines Mfg. Since 8/09 Model SB1017 MAINTENANCE Maintenance Schedule Lubrication For optimum performance from your machine, Before applying lubricant, wipe the area clean for follow this maintenance schedule and refer to best results. -
Page 36: V-Belt Replacement
M A I N T E N A N C E Model SB1017 For Machines Mfg. Since 8/09 Belt Tension Bolt Hex Bolts Downfeed Ram Bracket Gear Box Cover Gear Box Figure 50. Motor tension bolt. Figure 49. Gear box location. Lift the motor to relieve the belt tension, Remove the four hex bolts that secure the then remove the belt. -
Page 37: Downfeed Stop Bolt
M A I N T E N A N C E For Machines Mfg. Since 8/09 Model SB1017 Blade Tracking Fill the gearbox with the recommended gear oil so components above the normal oil level do not develop rust. (Make sure to put a tag The tracking will only need to be adjusted if the on the controls as a reminder for the re- blade rubs against the wheel shoulder or moves... -
Page 38: Blade Guide Bearings
M A I N T E N A N C E Model SB1017 For Machines Mfg. Since 8/09 Blade Guide Bearings Use the blade tension knob to release the blade tension, as shown in Figure 53. The blade guide bearings must be properly adjusted to make square cuts. -
Page 39: Squaring Blade
M A I N T E N A N C E For Machines Mfg. Since 8/09 Model SB1017 Squaring Blade Auto-OFF Tab The blade can be adjusted square to the vise The auto-OFF tab may require adjustment over table. A blade that is square will improve your time if the machine fails to turn itself OFF at the cutting results and extend the life of your blade. -
Page 40: Troubleshooting
TROU B LESHOOTI NG Model SB1017 For Machines Mfg. Since 8/09 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not... - Page 41 TROU B LESHOOTI NG For Machines Mfg. Since 8/09 Model SB1017 Symptom Possible Cause Possible Solution Machine stalls 1. Too much pressure when feeding 1. Reduce pressure when feeding workpiece. or slows when workpiece. operating. 2. Workpiece is warped and binding 2.
- Page 42 TROU B LESHOOTI NG Model SB1017 For Machines Mfg. Since 8/09 Symptom Possible Cause Possible Solution The cut is crooked, 1. The feed pressure is too high. 1. Decrease the feed rate. the blade wanders, 2. Too much side pressure when 2.
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Page 43: Electrical
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1017 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine. -
Page 44: 220V Conversion
E L E C T R I C A L Model SB1017 For Machines Mfg. Since 8/09 220V Conversion Use a wire nut to connect wires #2, #3, and #5, then wrap them with electrical tape. Wiring diagrams are provided in this section Connect wires #1 and #6 to the lower right showing the Model SB1017 wired for both 110V terminal and wire #4 to the lower right... -
Page 45: Wiring Diagram
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1017 Wiring Diagram Motor Junction Box Toggle Switch Figure 59. Wiring component locations. Start Motor ON/OFF Capacitor 200MFD Toggle MOTOR (Rewired 125VAC Switch OVERLOAD Ground BREAKER 220V... -
Page 46: Parts
P A R T S Model SB1017 For Machines Mfg. Since 8/09 PARTS Table 32-2 28-1 32-1 PART # DESCRIPTION PART # DESCRIPTION PLW04 LOCK WASHER 3/8 PB38 HEX BOLT 7/16-14 X 2 PSB1017022 WIRE CLIP PLW01 LOCK WASHER 5/16 PS52 PHLP HD SCR 3/8-16 X 1 PN08... -
Page 47: Cabinet Stand
P A R T S For Machines Mfg. Since 8/09 Model SB1017 Cabinet Stand 4-13 4-14 4-12 4-11 PART # DESCRIPTION PART # DESCRIPTION PSB1017004 CABINET STAND ASSEMBLY 4-11 PSB1017004-11 FOOT PAD ASSEMBLY PSB1017004-1 LEFT PANEL 4-12 PSB1017004-12 LIFTING HANDLE PSB1017004-2 RIGHT PANEL 4-13... -
Page 48: Head
P A R T S Model SB1017 For Machines Mfg. Since 8/09 Head 90-2 90-3 103-5 90-4 103-3 90-1 103-2 103-4 90-5 90-6 90-7 103-1 90-5 77-2 77-5 71-1 77-1 59-4 59-3 55-4 55-2 55-3 55-1 59-1 59-2 45-1 -46-... - Page 49 P A R T S For Machines Mfg. Since 8/09 Model SB1017 Head Parts List PART # DESCRIPTION PART # DESCRIPTION PN05 HEX NUT 1/4-20 77-5 PSB1017077-5 BUSHING PW06 FLAT WASHER 1/4 PSB1017079 BLADE TENSION KNOB BOLT 3/8-16 X 94 PSB1017015 TENSION ROD ASSEMBLY PSB1017080...
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Page 50: Motor & Blade Guides
P A R T S Model SB1017 For Machines Mfg. Since 8/09 Motor & Blade Guides 86-1 111-1 85-1 85-7 85-6 85-2 85-5 85-4 85-3 101-1 94-3 94-2 94-1 63-11 64-7 63-7 63-8 64-8 64-10 63-1 63-14 64-1 63-13 64-11 63-5 64-5 64-12... - Page 51 P A R T S For Machines Mfg. Since 8/09 Model SB1017 Motor & Blade Guides Parts List PART # DESCRIPTION PART # DESCRIPTION PB07 HEX BOLT 5/16-18 X 3/4 PB24 HEX BOLT 3/8-16 X 1-1/4 PN02 HEX NUT 5/16-18 PSB1017072 BEARING COVER PSB1017016...
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Page 52: Switch
P A R T S Model SB1017 For Machines Mfg. Since 8/09 Switch 76-1 76-2 76-3 203-7 203-6 203-2 203-1 203-3 203-4 PART # DESCRIPTION PART # DESCRIPTION PSB1017076 SWITCH SHUT-OFF ASSEMBLY 203-2 PSB1017203-2 SWITCH COVER 76-1 PSB1017076-1 SWITCH SHUT-OFF PLATE 203-3 PSB1017203-3 SWITCH INDICATOR PLATE 76-2... -
Page 53: Machine Labels
P A R T S For Machines Mfg. Since 8/09 Model SB1017 Machine Labels PART # DESCRIPTION PART # DESCRIPTION PSB1017301 MACHINE ID LABEL PSBLABEL01HS READ MANUAL LABEL PSB1017302 MODEL NUMBER LABEL PSBLABEL13VS DOOR CLOSED WARNING LABEL PSBLABEL15S ELECTRICITY LABEL PSBPAINT01 SB LT GRAY TOUCH-UP PAINT PSB1017304... - Page 54 N O T E S Model SB1017 For Machines Mfg. Since 8/09 -52-...
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Page 55: Warranty & Returns
W A R R A N T Y For Machines Mfg. Since 8/09 Model SB1017 WARRANTY & RETURNS This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. - Page 56 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #JB12681...
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