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Summary of Contents for South bend SB1018
- Page 1 5" x 6" SWIVEL MAST BANDSAW MODEL SB1018 OWNER'S MANUAL Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! Copyright © May, 2010 Revised March, 2011 (JB) For Machines Mfg. Since 8/09...
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Page 2: Customer Service
Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. -
Page 3: Table Of Contents
Table of Contents INTRODUCTION ...............2 Blade Changes ........... 25 Blade Tension ............. 26 About This Machine ..........2 Blade Breakage ..........26 ............2 Capabilities Blade Care & Break-In ........27 .............. 2 Features ............27 Identification ............3 Blade Care .......... -
Page 4: Introduction
I N T R O D U C T I O N Model SB1018 For Machines Mfg. Since 8/09 INTRODUCTION About This Machine Capabilities Features This metal cutting bandsaw uses a gravity-fed In addition to its capabilities, the Model SB1018 blade to make straight cuts through workpieces has several features to increase versatility and that are clamped in a vise. -
Page 5: Identification
I N T R O D U C T I O N For Machines Mfg. Since 8/09 Model SB1018 Identification Blade Tension Guide Post Belt Cover Knob Knob Motor Blade Downfeed Rate Adjust Knob Downfeed Downfeed Stop Bolt Headstock ON/OFF Switch w/Auto-Off Lever Vise Vise Jaw... -
Page 6: Machine Specifications
I N T R O D U C T I O N Model SB1018 For Machines Mfg. Since 8/09 Machine Specifications Machine Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. PHONE: (360) 734-1540 • www.southbendlathe.com Model SB1018 5"... - Page 7 I N T R O D U C T I O N For Machines Mfg. Since 8/09 Model SB1018 Cutting Capacities Angle Cuts ................................60 deg. Vise Jaw Depth ................................. 7 ⁄ " Vise Jaw Height ................................ 2 ⁄ " Max. Capacity Rect. Height At 90D ........................... 5" Max.
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Page 8: Safety
S A F E T Y Model SB1018 For Machines Mfg. Since 8/09 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). - Page 9 S A F E T Y For Machines Mfg. Since 8/09 Model SB1018 Entanglement: Loose clothing, gloves, 11. Chuck Keys or Adjusting Tools: Tools used neckties, jewelry or long hair may to adjust spindles, chucks, or any moving/ get caught in moving parts, causing rotating parts will become dangerous entanglement, amputation, crushing, projectiles if left in place when the machine...
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Page 10: Additional Metal Bandsaw Safety
S A F E T Y Model SB1018 For Machines Mfg. Since 8/09 Additional Metal Bandsaw Safety Blade Condition. A dull or damaged Workpiece Handling. A shifting workpiece blade can break apart during operation, can result in impact or laceration injuries. increasing the risk of operator injury. -
Page 11: Preparation
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1018 PREPARATION Preparation Overview Power Supply Requirements The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow Availability to prepare your machine for operation. -
Page 12: Circuit Information
P R E P A R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Circuit Information Grounding Requirements A power supply circuit includes all electrical In the event of certain types of malfunctions or equipment between the main breaker box or fuse breakdowns, grounding provides a path of least panel in your building and the incoming power resistance for electric current—in order to reduce... -
Page 13: Extension Cords
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Unpacking This item was carefully packaged to prevent Serious injury could occur if you connect damage during transport. If you discover any the machine to power before completing the damage, please immediately call Customer setup process. - Page 14 P R E P A R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Description (Figure 5) Not Shown • Chip Tray ............1 Hex Wrench 4mm .......... 1 Rear Panel ............1 • Hex Bolt M8-1.25 x 15 ......... 12 K.
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Page 15: Cleaning & Protecting
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Cleaning & Protecting The unpainted surfaces are coated at the factory Many cleaning solvents are with a heavy-duty rust preventative that toxic if inhaled. Minimize prevents corrosion during shipment and storage. -
Page 16: Location
P R E P A R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Location Weight Load Physical Environment Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the surface upon which the machine is placed will The physical environment where your machine Electrical Installation... -
Page 17: Assembly
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Assembly Install the shelf in the stand assembly as shown in Figure 11 with (2) M8-1.25 x 15 hex bolts, (2) M8-1.25 x 15 flat head screws, To assemble the bandsaw: (4) M8-1.25 hex nuts, and (6) 8mm flat washers. - Page 18 P R E P A R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Insert the axle through the holes in the base 10. With the help of another person, lift the assembly, then slide the wheels over the axle bandsaw assembly and place it onto the and secure each with a cotter pin, as shown stand assembly, lining up the mounting...
- Page 19 P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1018 13. Pivot the motor assembly upward, then place the belt over the gearbox and motor pulleys, as shown in Figure 17. Motor Pulley Gearbox Pulley Knob Location...
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Page 20: Power Connection
P R E P A R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Power Connection 16. Remove the shipping strap hex bolt and strap with a 12mm wrench, as shown in Figure 21. Re-install the fasteners. Save this strap in case you need to transport or ship the bandsaw in the future. -
Page 21: Test Run
P R E P A R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Test Run Connect the machine to the power source. Put on safety glasses and secure loose After all preparation steps have been completed, clothing or long hair. -
Page 22: Operation
O P E R A T I O N Model SB1018 For Machines Mfg. Since 8/09 OPERATION Operation Overview To complete a typical cutting operation, the operator does the following: The purpose of this overview is to provide Examines the workpiece to make sure it is the novice machine operator with a basic suitable for cutting. -
Page 23: Description Of Controls & Components
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Description of Controls & Components Refer to Figure 24 and the following descriptions to become familiar with the basic controls and components used to operate this machine. -
Page 24: Blade Selection
O P E R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Blade Selection Tooth Rake: The angle of the tooth face from a line perpendicular to the length of the blade. Selecting the right blade for the cut requires a knowledge of various blade characteristics. -
Page 25: Tooth Set
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Tooth Set Three common tooth sets are alternate, wavy, Standard (or Raker) and raker (see Figure 26). Each removes material in a different manner to make the kerf in the workpiece. -
Page 26: Blade Pitch (Tpi)
O P E R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Blade Pitch (TPI) Refer to the "Material Width/Diameter" row of the blade selection chart in Figure The chart below is a basic starting point for 28, and read across to find the workpiece choosing teeth per inch (TPI) for variable pitch thickness you need to cut. -
Page 27: Blade Changes
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Blade Changes Change blades when they become dull, damaged, B l a or if the operation requires a different type of T r a blade. -
Page 28: Blade Tension
O P E R A T I O N Model SB1018 For Machines Mfg. Since 8/09 blade selection Blade Tension Blade Breakage Proper tension is essential to avoid vibration, Many conditions may cause a bandsaw blade to twist, or`slippage on the wheels. A correctly break. -
Page 29: Blade Care & Break-In
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Blade Care & Break-In Blade Speed Blade Care The bandsaw is capable of operating at 80, 120, or 200 FPM (Feet Per Minute). The speed To prolong blade life, always use a blade with can easily be adjusted by changing the V-belt the proper width, set, type, and pitch for each... -
Page 30: Blade Speed Chart
O P E R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Blade Speed Chart The chart in Figure 35 offers blade speed guidelines for various metals, given in feet per minute (FPM) and meters per minute (M/Min). Choose the closest available speed on the machine, then adjust the feed rate as necessary, using the appearance of the chips produces as a guide. -
Page 31: Downfeed Rate
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Downfeed Rate Angle Cuts The downfeed valve starts and stops headstock The headstock can be swiveled to cut angles downfeed. 0°–45° to the right and 0°–60° to the left for a total swing of 105°... -
Page 32: Cuts To The Left
O P E R A T I O N Model SB1018 For Machines Mfg. Since 8/09 Vise Cuts to the Left If you need to make a cut from 45° to 60°, you will have to make the cut to the left, which will require moving the vise to the right side of the machine. -
Page 33: Work Stop
O P E R A T I O N For Machines Mfg. Since 8/09 Model SB1018 Work Stop Loosen the knob shown in Figure 42 and slide the blade guide to within ⁄ " of the workpiece, then re-tighten the knob. The work stop allows you to repeat cuts at the same length. -
Page 34: Maintenance
M A I N T E N A N C E Model SB1018 For Machines Mfg. Since 8/09 MAINTENANCE Maintenance Schedule Lubrication For optimum performance from your machine, Before applying lubricant, wipe the area clean for follow this maintenance schedule and refer to best results. -
Page 35: Gearbox
M A I N T E N A N C E For Machines Mfg. Since 8/09 Model SB1018 Machine Storage Gearbox Items Needed All machinery will develop serious rust problems Wrench 4mm ............1 and corrosion damage if it is not properly Mobil Spartan EP220 or ISO 220 EP Equivalent prepared for storage. -
Page 36: Service
S E R V I C E Model SB1018 For Machines Mfg. Since 8/09 Service Blade Tracking Use the blade tension knob to release the blade tension, as shown in Figure 46. Blade tracking describes the way the blade rides on the bandsaw wheels. -
Page 37: Blade Guide Bearings
S E R V I C E For Machines Mfg. Since 8/09 Model SB1018 Blade Guide Bearings Squaring Blade The blade guide bearings must support the blade Frequently check and adjust this setting. A correctly to make cuts that are perpendicular to blade that is perpendicular to the table surface the table surface. -
Page 38: V-Belt
S E R V I C E Model SB1018 For Machines Mfg. Since 8/09 V-Belt Pulley If the blade stops moving while the motor is still running, the V-belt may be slipping and will Deflection need to be tightened. To tighten the V-belt: DISCONNECT BANDSAW FROM POWER! Open the belt cover, then loosen the belt tension bolt shown in Figure 49 to allow the... -
Page 39: Downfeed Stop
S E R V I C E For Machines Mfg. Since 8/09 Model SB1018 Downfeed Stop With the headstock fully lowered, loosen the 12mm stop bolt and jam nut shown in Fig- ure 52. If the motor stops before the cut is complete, or the blade comes into contact with the cast-iron base, the downfeed stop bolt and OFF button Stop Bolt and... -
Page 40: Troubleshooting
TROU B LESHOOTI NG Model SB1018 For Machines Mfg. Since 8/09 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not... - Page 41 TROU B LESHOOTI NG For Machines Mfg. Since 8/09 Model SB1018 Symptom Possible Cause Possible Solution Machine stalls 1. Too much feed pressure. 1. Reduce feed pressure. or slows when 2. Workpiece is warped and binding 2. Fabricate a jig for better workpiece control. operating.
- Page 42 TROU B LESHOOTI NG Model SB1018 For Machines Mfg. Since 8/09 Symptom Possible Cause Possible Solution The cut is crooked, 1. The feed pressure is too high. 1. Decrease the feed rate. the blade wanders, 2. Blade is loading up. 2.
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Page 43: Electrical
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1018 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine. -
Page 44: Conversion
E L E C T R I C A L Model SB1018 For Machines Mfg. Since 8/09 220V Conversion Use a wire nut to connect wires #2, #3, and 110 VAC #5, then wrap the wires and nuts with elec- trical tape. -
Page 45: Wiring Diagram
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1018 Wiring Diagram Motor (Prewired 110) ON/OFF Start SWITCH Capacitor 200MFD 125VAC OVERLOAD RESET Neutral 110 VAC 5-15 Plug (As Recommended) Ground Motor (Rewired for 220V) ON/OFF Start Capacitor... -
Page 46: Wiring Component Locations
E L E C T R I C A L Model SB1018 For Machines Mfg. Since 8/09 Wiring Component Locations Motor Junction Box ON/OFF Switch Figure 55. Wiring component locations. -44- READ PAGE 41 BEFORE DOING ANY WIRING! -
Page 47: Parts
P A R T S For Machines Mfg. Since 8/09 Model SB1018 PARTS Base & Cabinet Stand 353-3 353-1 4-11 4-10 4-10 4-18 4-14 4-16 4-13 4-17 4-12 4-16 4-15 -45-... - Page 48 P A R T S Model SB1018 For Machines Mfg. Since 8/09 Base & Cabinet Stand Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1018004 CABINET STAND ASSEMBLY PSB1017120 BUSHING 19 X 17 X 7 PSB1018004-1 RIGHT PANEL PB03 HEX BOLT 5/16-18 X 1 PSB1018004-2 LEFT PANEL PSB1018353...
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Page 49: Head & Vise
P A R T S For Machines Mfg. Since 8/09 Model SB1018 Head & Vise 90-2 103-5 90-3 90-4 103-4 103-3 90-1 90-5 90-6 90-7 103-2 90-5 103-1 77-2 71-1 59-3 77-5 77-1 59-1 59-2 301-6 301-8 301-10 301-7 301-7 301-9 301-5 301-3... - Page 50 P A R T S Model SB1018 For Machines Mfg. Since 8/09 Head & Vise Parts List PART # DESCRIPTION PART # DESCRIPTION PN05 HEX NUT 1/4-20 PSB1017093 GEARBOX COVER PW06 FLAT WASHER 1/4 PFH37 FLAT HD SCR 8-32 X 3/8 PSB1017019 WORK STOP BRACKET PSB1017103...
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Page 51: Motor & Blade Guides
P A R T S For Machines Mfg. Since 8/09 Model SB1018 Motor & Blade Guides 86-1 111-1 85-1 85-2 85-4 85-5 85-3 101-1 94-3 94-2 94-1 63-11 63-7 63-8 64-7 63-1 63-14 64-8 64-10 63-13 64-1 63-5 64-11 63-12 64-5 63-6 64-12... - Page 52 P A R T S Model SB1018 For Machines Mfg. Since 8/09 Motor & Blade Guides Parts List PART # DESCRIPTION PART # DESCRIPTION PB07 HEX BOLT 5/16-18 X 3/4 PB24 HEX BOLT 3/8-16 X 1-1/4 PN02 HEX NUT 5/16-18 PSB1017072 BEARING COVER PSB1018016...
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Page 53: Switch
P A R T S For Machines Mfg. Since 8/09 Model SB1018 Switch 76-5 76-1 76-2 76-4 76-3 226-2 226-1 226-3 226-4 226-5 224-5 224-4 224-3 224-2 224-1 PART # DESCRIPTION PART # DESCRIPTION PSB1018076 SWITCH SHUT-OFF ASSEMBLY 224-3 PSB1018224-3 SWITCH MOUNT PLATE 76-1 PSB1018076-1... -
Page 54: Machine Labels
P A R T S Model SB1018 For Machines Mfg. Since 8/09 Machine Labels PART # DESCRIPTION PART # DESCRIPTION PSB1018501 MACHINE ID LABEL PSBLABEL01HS READ MANUAL LABEL PSB1018502 MODEL NUMBER LABEL PSBLABEL13VS DOOR CLOSED WARNING LABEL PSBLABEL15S ELECTRICITY LABEL PSBPAINT01 SB LT GRAY TOUCH-UP PAINT PSB1017304... -
Page 55: Warranty & Returns
W A R R A N T Y For Machines Mfg. Since 8/09 Model SB1018 WARRANTY & RETURNS This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. - Page 56 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #JB12891...
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