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LG LRBP1031W - 10 Cu. Ft. Cabinet Depth Bottom Freezer Refrigerator Owner's Manual
LG LRBP1031W - 10 Cu. Ft. Cabinet Depth Bottom Freezer Refrigerator Owner's Manual

LG LRBP1031W - 10 Cu. Ft. Cabinet Depth Bottom Freezer Refrigerator Owner's Manual

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SERVICING
PRECAUTIONS
Air Recharging
in Compressor
Test the refrigeration by connecting it electrically before
refilling operation. It is necessary to ascertain the function
of the meter-compressor
and identify the defects
immediately. If defects have been found, empty the old
system of possible R134a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged components.
Unsolder
and pull off the piece remaining inside the service tube and
then attach an complete extension with male Hansen, and
solder it to the same tube again. (Figure 2)
POINT TO BE
BROKEN
SERVICE TUBE EXTENSION
CHARGE TUBE
EXTENSION
MALE HANSEN
SOLDERING
POINT
Figure
1
Figure
2
It is necessary to execute the soldering operation with
valve open so that the fumes caused by oil residue can
come out freely without blowholes between two tubes
during the heating of the point to be soldered.
The extension fitted with the male Hansen is connected to
the female fitting of the vacuum pump tube. (Figure 3)
UM
PRESSURE
GAUGE
igure
3
Air evacuating from the system begins as soon as the
pump starts. The refrigeration system must be kept under
vacuum until the reading on the low-pressure gauge
indicates vacuum (0 absolute, -1 atm., -760 mm hg) in any
case it is advisable to keep the pump running for about 30
minutes. (Figure 3)
In case that a considerable
leakage occurs it will be
necessary to stop the vaccum pump and to add a small
quantity of Freon to the system, if vacuum should not be
obtained (pressure gauge can't fall to 1 atmosphere),
start
the refrigeration unit and find the leakage with the special
leak-finder. When the defective soldering point is visible,
re-do it after opening the extension tube valve and
reestablishing
the normal outside pressure inside the
group.
Because the melted alloy is sucked into the tubes and
blocks them, the pressure must be rebalanced when
vacuum is in the system in soldering. As soon as the
vacuum operation is over, add the quantity in grams of
R134a to the refrigeration system. Remember that every
system has an exact quantity of R134a with a tolerance of
+5 grams that can be added. (Figure 4)
q\
i
TO TiE R134a CYLINDER
'__
TOsTTHEEMR
EFRiGEF _ lr_
N4
Before performing this operation (if the vacuum pump and
refilling cylinder are connected), make sure that the valve
placed between the vacuum pump and the refilling tube are
closed in order to keep the Freon for addition to the system.
(Figure 5)
FILLING OR
VALVE TO BE OPENED
CHARGE TUBE
WHEN REFILLING
TO THE REFRIGERATION
TO THE CHARGE
SYSTEM
CYLINDER
VALVE TO BE CLOSED
AFTER VACUUM
TO THE VACUUM
PUMP
Figure 5
In addition, check the graduated scale on the cylinder for
the quantity of R134a to be added, for example, if we have
750 grams of Freon in the cylinder and must add 165
grams to the group, this amount will be reached when R-
134a has dropped to 585 grams, remembering that the
indicator shows a lower limit of meniscus. De this after
choosing the scale corresponding
to the gas pressure
different scales reported as the same gas pressure
indicated by the pressure gauge on the top of the column.
To make R134a flow into the system, open the valve
placed at the base of the cylinder and connected to the
filling tube. The amount of Freon cannot be added to the
system all at once because it may cause a blocking of
the motor-compressor.
Therefore, proceed by adding the
original quantity of about 20-30 grams and close the valve
immediately.
The pressure rises and the motor compressor must start
sucking the gas and lowering the pressure again.
Regulate the valve again, in the safe way until reaching the
quantity of R134a established for the system being
charged. When the system is running, the suction pressure
must be stabilized between 0.30 to 0.6 atmosphere.
-3-

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Summary of Contents for LG LRBP1031W - 10 Cu. Ft. Cabinet Depth Bottom Freezer Refrigerator

  • Page 1 SERVICING PRECAUTIONS vacuum operation is over, add the quantity in grams of Air Recharging in Compressor R134a to the refrigeration system. Remember that every Test the refrigeration by connecting it electrically before system has an exact quantity of R134a with a tolerance of refilling operation.
  • Page 2 98.12.04 80/120 CIRCUIT DIAGRAM DISPLAY CONI_OL P_.B - T,4E PLL_ 1YP_ P_PAGITGR pAqT, CCM=REgSOR _F_,4 pi_T ONClRCUrr ,_E PJJB, IECr PWBASSY,MAIN TO CP_NQE IN BFFEFfS_T LOC_JT E8 AN DP_CO RDAk_E wr_ MOOEL_tPE . W_EN 6TARTMS ce,aJcrrcR _sNOT LetuP, MC_4 _ PTC START ISCONNE,_TED _rTERNALLy C,_PA_m3_...
  • Page 3 PARTS IDENTIFICATION Freezer Temperature _ Control or 2) Removable Glass Shelf(2 or 3) Door Basket (3 or 5) Multi-air Flow Fresh Meat Kee (Optional) Utility Comer (movable) Temperature Control Used to keep fruits Bottle Holder and vegetables, etc. fresh and crisp. -2J_ Bottle Door Basket Compartment...
  • Page 4 REPLACEMENT OF DOOR OPENING TYPE 1. PRECAUTION 2) Separating screw @ and remove the center hinge @ and the refrigerator door @. Move the position of cap@. 1) Before reversing the door, first of all, you should take out food and accessories like shelves or trays which are 3) Move the position of upper hinge pin @, and cap @.
  • Page 5 DISASSEMBLY 1 DOOR 2 DOOR SWITCH • Freezer Door 1) Loosen four screws in upper part and disconnect top cover. 1) Loosen 2 screws and pull the Lower Cover. 2) Loosen hexagonal bolts fixing the lower hinge to the 2) Disconnect Lead Wire from switch. body to remove the freezer door only.
  • Page 6 4 FAN AND FAN MOTOR 6 DAMPER CONTROL 1) Remove the Cover Lamp, R and loosen 2 screw. 1) Remove freezer drawers. 2) Pull the Control Box, R and separate the lead wire 2) Remove two cap, screws and loosen two screws in Grille Fan. housing.
  • Page 7 ADJUSTMENT 1 COMPRESSOR 3) PTC-Applied Circuit Diagram • According to Starting Method for the Motor 1) Role The compressor intakes low temperature and low pressure gas evaporated from Evaporator of the Refrigerator, and OVERLOAD PROTECTOR(O.L.P) condenses this gas to high temperature and high pressure gas, and then plays delivering role to Condenser.
  • Page 8 30LP (OVER LOAD PROTECTOR) CONTACTINGD POINT 1) Definition of OLP COVER (1) OLP (OVER LOAD PROTECTOR) is attached to the Hermetic Compressor and protects the Motor by cutting BIMETAL off current in Compressor Motor in case of over-rising temperature by Bimetal in the OLP. (2) When over-voltage flows to Compressor motor, the Bimetal works by heating the heater inside the OLP,...
  • Page 9 TROUBLESHOOTING (Mechanical Part) 1 COMPRESSOR AND ELECTRIC COMPONENTS Remove the PTC- (Rating Voltage Starter from the Source. _+10%)? Power Compressor measure the voltage between Terminal C of Compressor Terminals 5 or 6 of PTC. OLP disconnected? Replace OLR condition. Advise the customer Check connection Reconnect.
  • Page 10 2 PTC AND OLP Normal operation of Observation value is Separate the PTC-Starter electric 220V/50Hz : 22§ _+30% Compressor from Compressor and t Check another 115V/60Hz : 6.8§ _+30% components. measure the resistance mposs b e or poor. 240V/50Hz : 33§ _+30% between No.
  • Page 11 3 ANOTHER ELECTRIC COMPONENTS • Cooling is impossible Compressor Check if current flows to Cause. doesn't run. the following components. a. Thermistor _- Poor contacting. Shorted or broken. b. Starting devices _, Poor contacting c. OLP or shorted. Coil shorted. d.
  • Page 12 4 SERVICE DIAGNOSIS CHART COMPLAINT POINTS TO BE CHECKED REMEDY Cooling is , Is the power cord unplugged from the outlet? • Plug to the outlet. impossible. , Check if the power switch is set to OFF. • Set the switch to ON. •...
  • Page 13 5 REFRIGERATING CYCLE • Troubleshooting Chart CAUSE STATE OF STATE OF THE TEMPERATURE THE SET EVAPORATOR OF THE REMARKS COMPRESSOR PARTIAL Freezer room and Low flowing sound of A little high • A little Refrigerant LEAKAGE Refrigerator Refrigerant is heard and more than discharges.
  • Page 14 • General Control of Refrigerating Cycle ITEMS CONTENTS AND SPECIFICATIONS REMARKS WELDINg (1) H 30 • Chemical Ingredients • Recommend H34 containing 34% Ag in the Service Center. Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20% • Brazing Temperature: 710~840°C (2) Bcup-2 •...
  • Page 15 MICOM FUNCTION & PCB CIRCUIT EXPLANATION This description is made for GR-349, 389SQ. Please refer to overall PCB circuits for other models. 1 FUNCTION EXPOSITION 1) FUNCTION (1) The refrigerator starts from optimum condition when electric power is first on, But the operation condition changes "Mid" "Mid/Max"...
  • Page 16 4) DOOR OPENING ALARM (1) When the REFRIGERATOR DOOR is opened and won't be closed after 1 minute from the its opened, BUZZER sounds to notify it. (2) At frist, BUZZER sounds three times at each intervals of 0.5 second. Then makes a 0.5 second ONIOFF alarm three times at intervals of 30 seconds.
  • Page 17 8) SELF-TEST (1) Function to make service easy in case of occuring a trouble in the product. (2) When occurring a trouble, if the button is pushed, but the function could not operate. (3) If a toruble release during the representation of trouble, a refrigerator performs the normal function(RESET).
  • Page 18 9) FUNCTION TEST (1) Function to check the testing function of PCB and refrigerator and to find where the trouble. (2) The test switch is on the MAIN PCB of refrigerator. TEST FUNCTION is released and RESET after MAX. 2hours regardless of TEST MODE. (3) If the buttons on TOP COVER is pushed during TEST MODE, Function is not operated and only BUZZER ring with "DING-DONG-"...
  • Page 19 2 FUNCTION DESCRIPTION 1) ELECTRIC CIRCUITS TEST Vss(Vass) TRANS secondary side is composed of electric power circuits for RELAY driving electricity (12Vdc) and for supplying electricity to MICOM and IC (5Vdc). The voltage in each part is as follows. PARTS both ends of VA1 both ends of CM1 both ends of CM2...
  • Page 20 4) LOAD/BUZZER OPERATION, DOOR OPENING SENSING CIRCUIT (1) LOAD OPERATION CHECK CON1 i{ ) IN4_4 CONP COOLING FAN MOTOR FUSE DEFROSTING HEATER COMP, KIND OF LOAD FAN MOTOR DEFROSTING HEATER COMP COOLING FAN MEASURING POINT (IC5) No.13 No.14 No.15 below 1V STATE /df the DOOR-R is opened during FAN MOTOR is operated, FAN MOTOR is stopped immediately.
  • Page 21 (3)BUZZER OPERATION CHECK R55/BUZ R40/INT0 CONDITIONS MEASURI_ DISPLAY FUNCTION BUTTON RING DOOR OPEN ALARM POINT (DING~ DONG~) (SCREECHING) 0.5s : 0.5s !O.05si_ 0.2s _!O.lsi_ ICl (No.14 Pin) OV-- OV-- °v=--tl Y ICl (No.13 Pin) 0V _ 0V-- i 3.1kh_ i 2.66khz(DING) ! 2.232khz/DONG_/ ! - 23 -...
  • Page 22 5) TEMP SENSOR CIRCUITS CON3 CON101 RT SENSOR (RT-SENSOR) 261KF CClO_ (AN7) 223/?[ 7 CON4 26.1KF cc8_ "_' D SENSOR (AN5) (DEFROST SENSOR) _RFI _162KF cc7 1 F SENSOR (AN4) (FREEZER COMPARTMENT 223 f?[7 SENSOR) The above circuit reads the surrounding temperature, DEFROSTING temperature and FREEZER ROOM temperature into...
  • Page 23 7) TEMPERATURE COMPENSATION FREEZER TEMPERATURE COMPENSATION FREEZER ROOM REMARKS TEMPERATURE COMPENSATION RESISTANCE VALUES(R1) 180 k_ + 5.0°C COMPENSATE WARMLY 56 k_ +4.0°C 33 k_ +3.0°C 18 k_ +2.0°C 12 k_ +1.0°C 10 k_ O°C STANDARD 8.2 k_ -1.O°C 5.6 k_) -2.0°C 3.3 k_) _3.0°C...
  • Page 24 • TEMPERATURE COMPENSATION OF FREEZER ROOM Rev]sedreslstance _'--_ 470£_ 2k£_ 3.3k£_ 5.6k£_ 8.2k£_ 10k£_ 12k£_ 18k£_ 33k£_ 56k£_ 180k£_ 1oct 2oct 3ocl. 4oct 5o01. 6ocl. 7ocl. 8ocl. 9oct 10oc 1, 470_ COMPENSATE 1°c,J. 1°Ct 2°C1" 3°Ct 4°C1" 5°C1" 6°C1" 7°C1" 8°Ct 9°C1"...
  • Page 25 8) LIGHTING CIRCUITS OF KEY BUTTON INPUT AND DISPLAY PARTS CON101 CON5 SCAN2 KR%O6M SCAN1 SCANO KRAIO6M KRAIO6M DSPO }SP1 }SP2 SV,lg2 ya sva0,_ VACATION FREEZER TEMP QUICK FREEZE _CC6 IR14 CONTROL _7 lo2 DISPLAY PART The above circuit is to judge the operation conditions of function key and to light each function indicating LED.
  • Page 26 3. SENSOR RESISTANCE CHARACTERISTICS TABLE MEASUREDTEMPERATURE RESISTANCEOFFREF..ZERSENSOR RESISTANCEOFDEFROSTSENSOR, ROOMTEMPERATURESENSOR _20°C 22.3k_ 77k_ -15°C 16.9kD 60kD -10°C 13.0kD 47.3kD -5°C 10.1kD 38.4kD 0°C 7.8kD 30kD +5°C 6.2kD 24.1kD +10°C 4.9kD 19.5kD +15°C 3.9kD 15.9kD +20°C 3.1kD 13kD +25°C 2.5kD 11kD +30°C 2.0kD 8.9kD +40°C...
  • Page 27 4. MAIN PWB ASS'Y AND PARTS LIST 1) MAIN PWB ASS'Y - 29 -...
  • Page 28 2) REPLACEMENT PARTS LIST SPEC' D_V3 NO DESORIPTIO_ SPEC' MAKER REMARK DWG NO" )ESCRIP_ON Q_'. MAKER REMARK OROIOOBG608 lOOJ 1/4W DO0 SAN t=1.6 }070JB2024 "WB,MAIN FR I(DS 1107A K.T.C ORD2200G608 220J lJ4W qTOJB2005 TRANS POE h2#OV, O:l#\ TRANS TAESUNG ORD22008608 20KJ 1/#W i630JB80010...
  • Page 29 3) PWB ASS'Y, DISPLAY AND PARTS LIST _1'_1€ €_ MAKER DESCRIP_ON MA_RIAL SPED* OTt, REMARK 6870JB2025 PWB,DISPLAY FR-1(DS-1107A_ DOOSAN 6630JB8OOSB WAFER 3MAW250-O YEON HO 6600JB8004_ TACT S/W <PT-1109R KYUND IN stam,S'WlO3 KPT-1105A 6600JB8OOSh TACT S/W KYUNG IN SWlO2 ODL300359AA LED SH_O-RO._O_;'O_ 8 REN SEOUL SEMI LI_L5 70DD414809AA...
  • Page 30 5. PWBcircuitdrawing-ThePWBcircuit drawingmaychangewithoutnotice. CON1 _.(vm) i--_1 c_-1 COMP COOLING MOTOR GSN--1 FUSE-M DEFROS_NG L¢_ HEATER P,,_/Buz 1°11_ =./j_ L_ _sJ _S/V-R r...) OSCI CST4 COMGW '-' .- XOUT RE_T F-RDDM CDMPENSATIDN _OMPENSA_ F-ROOM REMARK RENSTANCE _<a WARM (^IN6) F-ROOM COMPENSATION laKJ o"c STANDARD...
  • Page 31 CON101 CON2 SCAN2 KR_IOeM SCAN1 KR¢_ O_ ,3 SCAN0 KRAIOSM :R14 20}( ¢7 (ROOM TEMPERATURE) RT-SENSOR 26"1KF (,_7) CCIOj_ 21< CON3 DISPLAY PART cc_j_ D-SENSOR (DEFROST SENSOR) ccTJ- _< (AN4) F-SENSOR (FREEZE-SENSOR) =+j_ _" DOOR-R OPEN DETECTION - 33 -...
  • Page 32 2.Ref. No : GR-349 - 36 -...
  • Page 33 - 37 -...

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