Emerson 99 Instruction Manual
Emerson 99 Instruction Manual

Emerson 99 Instruction Manual

Pressure reducing regulators
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Instruction Manual
Form 589
April 2008
Type 99 Pressure Reducing Regulators
Introduction
Scope of the Manual
This manual describes and provides instructions and
parts lists for Type 99 pressure reducing regulators
complete with standard P590 Series integral filter.
However, complete instructions and parts listing for the
Type 1301F pilot supply regulator, and other Fisher
equipment, such as monitoring pilots will be found in
separate instruction manuals.
Description
The Type 99 gas regulators provide a broad capacity
for controlled pressure ranges and capacities
in a wide variety of distribution, industrial, and
commercial applications.
A Type 99 regulator has a Type 61L (low pressure),
Type 61H (high pressure), or a Type 61HP (extra
high pressure) pilot integrally mounted to the actuator
casing as shown in Figure 1. The Type 99 regulator
can handle up to 1000 psig (69,0 bar) inlet pressures
(the 1000 psig (69,0 bar) regulator requires a
Type 1301F pilot supply regulator and a Type H110 pop
relief valve). The pilot supply regulator reduces inlet
pressure to a usable 200 psig (13,8 bar) for the extra
high pressure pilot. This regulator comes standard with
O-ring seals on the guide bushing and valve carrier
(key 26, Figure 7) to keep main valve body outlet
pressure from interfering with outlet pressure in the
lower casing assembly (key 29, Figure 9).

Specifications

WaRnIng
!
Since a pilot-operated regulator is
constructed of both a pilot and a main
valve, care should be used not to exceed
®
W2676
Figure 1. Type 99 Regulator with Type 61H (high pressure) Pilot
Specifications and ratings for various Type 99
constructions are listed in the Specifications section
on page 2. Some specifications for a given regulator
as it originally comes from the factory are stamped
on nameplates located on the pilot and actuator
spring cases. A tag (key 159, Parts List) additionally
may be installed on the pilot to indicate a regulator
with O-ring stem seal. These regulators and their
installations should be checked for compliance with
applicable codes.
www.emersonprocess.com/regulators
the maximum inlet pressure shown on
the nameplate of either unit. When inlet
pressure exceeds the pilot limitation, a
pilot supply reducing regulator and/or
relief valve will be required.
Type 99

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Summary of Contents for Emerson 99

  • Page 1: Specifications

    ® W2676 Figure 1. Type 99 Regulator with Type 61H (high pressure) Pilot the maximum inlet pressure shown on the nameplate of either unit. When inlet pressure exceeds the pilot limitation, a pilot supply reducing regulator and/or relief valve will be required.
  • Page 2 Type 99 Specifications Body Size and End Connection Styles 2-inch (DN 50) body with NPT; CL125, CL150, CL250, or CL300 flanged; or SWE Maximum allowable Inlet Pressure 160 psig (11,0 bar): When using Type 61LD pilot 400 psig (27,6 bar): When using Types 61L/...
  • Page 3: Principle Of Operation

    PRESSURE ATMOSPHERIC PRESSURE A6814 Figure 2. Schematic of Type 99 Regulator with Type 61L (Low Pressure) Pilot Principle of Operation The key to the operation of a Type 99 regulator is the yoked double-diaphragm pilot (letter keys in this section refer to both Figures 2 and 3 unless otherwise noted).
  • Page 4: Monitoring Systems

    PRESSURE 54A2767-a A2505 Figure 3. Schematic of Type 99 Regulator with Type 61HP (Extra High Pressure) Pilot through the relief valve body (J) (Figure 4). Since loading pressure needs to exceed outlet pressure only moderately to stroke the main valve fully open,...
  • Page 5 STEM SEaL) 10A1386-A A2503 OPTIOnaL PILOT SUPPLy REgULaTOR FLEXIBLE aRRangEMEnT THaT PERMITS WIDE-OPEn MOnITOR TO BE EITHER UPSTREaM OR DOWnSTREaM Figure 5. Typical Wide-Open Monitor Installations Type 99 DISTRIBUTIOn PRESSURE COnTROL LInE InTERMEDIaTE PRESSURE COnTROL LInE WORKIng REgULaTOR OPTIOnaL PILOT SUPPLy...
  • Page 6: Installation

    6 (15,2) 10 (0,69) 6 (15,2) 10 (0,69) Like most regulators, the Type 99 regulator has a outlet pressure rating lower than its inlet pressure rating. Complete downstream overpressure protection is needed if the actual inlet pressure can exceed the regulator outlet pressure rating or the pressure ratings of any downstream equipment.
  • Page 7 (if not already provided) in the pilot supply line. A Type 99 regulator has two 1/2-inch threaded NPT control line pressure taps on opposite sides of the lower casing (key 29, Figure 9). The regulator normally...
  • Page 8: Maintenance

    This procedure is to be performed if changing the main spring and spring seat for those of a different range, or if inspecting, cleaning, or replacing any other parts. Unless otherwise indicated, part key numbers for a Type 99 regulator with low or high pressure pilot and...
  • Page 9 12. Install the upper casing and secure it to the lower casing with the twelve cap screws torque 580 to 920 inch-pounds (65,5 to 104 N•m) and hex nuts. Put lower casing back on body and install union nut. Type 99...
  • Page 10 Type 99 CaUTIOn To avoid part damage due to over compressing the main spring seat, always use main spring seat 1E242724092 with main spring 0W019127022. 13. Install the main spring and main spring seat, turning the main spring seat until its bottom shoulder is even with the bottom thread of the diaphragm rod.
  • Page 11 This procedure is to be performed if inspecting, cleaning, or replacing trim parts. Part key numbers for a Type 99 regulator with disk or O-ring seat are referenced in Figure 9, and part key numbers for the disk seat unique to the 1000 psig (69,0 bar) maximum inlet regulator are referenced in Figure 11.
  • Page 12: Parts Ordering

    Type 99 20A7146-B Parts Ordering A serial number is assigned to each regulator, and it is stamped on both the actuator and pilot nameplates. If the pilot is replaced, the new pilot will have its own serial number different from the main valve serial number.
  • Page 13 Description Valve Body (continued) 2-inch (DN 50) CL150 RF flanged 1C277127022 Steel 2-inch (DN 50) CL300 RF flanged 1N801927022 Steel Holder for Type 99 regulator 1B883327022 Disk seat Brass 316 Stainless steel 0W019127022 O-ring Seat 1B883435232 7/8-inch (22,2 mm) orifice...
  • Page 14 180° OPPOSITE) DJ6642 COMPLETE REgULaTOR SHOWIng TyPE 61L PILOT anD DISK SEaT DJ6642_B Figure 9. Type 99 Regulator with Type 61L (Low) or 61H (High Pressure) Pilot 1/4-InCH (6,35 mm) vEnT SHOWn 90° COUnTERCLOCKWISE FROM nORMaL PILOT RELay aSSEMBLy O-RIng SET DETaIL...
  • Page 15 Type 99 30A6800 HIgH PRESSURE PILOT PaRTS C0289-1C PILOT RELay anD COvER aSSEMBLy Figure 9. Type 99 Regulator with Type 61L (Low) or 61H (High Pressure) Pilot (continued)
  • Page 16 Type 99 actuator and Main Body assembly (Figures 6, 7, 8, 9, 10, and 11) (continued) Description 20* Orifice (continued) Disk seat for all regulators 7/8-inch x 1/2-inch (22,2 x 12,7 mm) orifice Brass 316 Stainless steel 7/8-inch x 5/8-inch (22,2 x 15,9 mm) orifice...
  • Page 17 Upper Relay Diaphragm Plate, Plated steel 1J500010062 For use with all low pressure pilots except LE 1H885128982 For use with all high pressure pilots and LE 1F826804022 low pressure pilot Type 99 Low or High Part number 1A340324122 15A6002X292 15A6002X612 1D8793000A2...
  • Page 18 Type 99 Pilot and Tubing Parts Low or High Pressure Pilot (Figure 9) (continued) Description 33* O-ring Seal Nitrile (NBR) Fluorocarbon (FKM) Connector Brass 316 Stainless steel Yoke Zinc 38* Relay Orifice, Stainless steel For use with 25 psi (1,72 bar) maximum allowable...
  • Page 19 Neoprene (CR) 0500213809W Fluorocarbon (FKM)/Dacron Diaphragm Plate, 0500213809W 416 Stainless steel (4 required) Control Spring, Plated steel (blue) 13A9840X012 Spring Case, Cast iron 13A9840X022 Standard 13A9838X012 Type 99 Part number 1D692214012 15A6002X602 15A6002XW22 1A930424052 1B860828992 13A9837X012 1D318135032 33A9845X012 13A9841X022 13A9841X012...
  • Page 20 Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management product remains solely with the purchaser.

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